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Solar cell

A solar cell or photovoltaic cell (PV cell) is an electronic device that converts the energy of light directly into electricity by means of the photovoltaic effect.[1] It is a form of photoelectric cell, a device whose electrical characteristics (such as current, voltage, or resistance) vary when exposed to light. Individual solar cell devices are often the electrical building blocks of photovoltaic modules, known colloquially as "solar panels". The common single-junction silicon solar cell can produce a maximum open-circuit voltage of approximately 0.5 to 0.6 volts.[2]

A conventional crystalline silicon solar cell (as of 2005). Electrical contacts made from busbars (the larger silver-colored strips) and fingers (the smaller ones) are printed on the silicon wafer.
Symbol of a Photovoltaic cell.

Photovoltaic cells may operate under sunlight or artificial light. In addition to producing energy, they can be used as a photodetector (for example infrared detectors), detecting light or other electromagnetic radiation near the visible range, or measuring light intensity.

The operation of a PV cell requires three basic attributes:

  • The absorption of light, generating excitons (bound electron-hole pairs), unbound electron-hole pairs (via excitons), or plasmons.
  • The separation of charge carriers of opposite types.
  • The separate extraction of those carriers to an external circuit.

In contrast, a solar thermal collector supplies heat by absorbing sunlight, for the purpose of either direct heating or indirect electrical power generation from heat. A "photoelectrolytic cell" (photoelectrochemical cell), on the other hand, refers either to a type of photovoltaic cell (like that developed by Edmond Becquerel and modern dye-sensitized solar cells), or to a device that splits water directly into hydrogen and oxygen using only solar illumination.

Photovoltaic cells and solar collectors are the two means of producing solar power.

Applications Edit

Assemblies of solar cells are used to make solar modules that generate electrical power from sunlight, as distinguished from a "solar thermal module" or "solar hot water panel". A solar array generates solar power using solar energy.

Vehicular applications Edit

 
The Sunraycer vehicle developed by GM (General Motors)

Application of solar cells as an alternative energy source for vehicular applications is a growing industry. Electric vehicles that operate off of solar energy and/or sunlight are commonly referred to as solar cars.[citation needed] These vehicles use solar panels to convert absorbed light into electrical energy that is then stored in batteries.[citation needed] There are multiple input factors that affect the output power of solar cells such as temperature, material properties, weather conditions, solar irradiance and more.[3]

The first instance of photovoltaic cells within vehicular applications was around midway through the second half of the 1900's. In an effort to increase publicity and awareness in solar powered transportation Hans Tholstrup decided to set up the first edition of the World Solar Challenge in 1987.[4] It was a 3000 km race across the Australian outback where competitors from industry research groups and top universities around the globe were invited to compete.[4] General Motors ended up winning the event by a significant margin with their Sunraycer vehicle that achieved speeds of over 40 mph.[4] Contrary to popular belief however solar powered cars are one of the oldest alternative energy vehicles.[5]

Current solar vehicles harness energy from the Sun via Solar panels which are a collected group of solar cells working in tandem towards a common goal.[6] These solid-state devices use quantum mechanical transitions in order to convert a given amount of solar power into electrical power.[6] The electricity produced as a result is then stored in the vehicle's battery in order to run the motor of the vehicle.[6] Batteries in solar-powered vehicles differ from those in standard ICE cars because they are fashioned in a way to impart more power towards the electrical components of the vehicle for a longer duration.[7]

Cells, modules, panels and systems Edit

 
From a solar cell to a PV system. Diagram of the possible components of a photovoltaic system

Multiple solar cells in an integrated group, all oriented in one plane, constitute a solar photovoltaic panel or module. Photovoltaic modules often have a sheet of glass on the sun-facing side, allowing light to pass while protecting the semiconductor wafers. Solar cells are usually connected in series creating additive voltage. Connecting cells in parallel yields a higher current.

However, problems in paralleled cells such as shadow effects can shut down the weaker (less illuminated) parallel string (a number of series connected cells) causing substantial power loss and possible damage because of the reverse bias applied to the shadowed cells by their illuminated partners.[citation needed]

Although modules can be interconnected to create an array with the desired peak DC voltage and loading current capacity, which can be done with or without using independent MPPTs (maximum power point trackers) or, specific to each module, with or without module level power electronic (MLPE) units such as microinverters or DC-DC optimizers. Shunt diodes can reduce shadowing power loss in arrays with series/parallel connected cells.

Typical PV system prices in 2013 in selected countries (US$/W)
Australia China France Germany Italy Japan United Kingdom United States
Residential 1.8 1.5 4.1 2.4 2.8 4.2 2.8 4.9
Commercial 1.7 1.4 2.7 1.8 1.9 3.6 2.4 4.5
Utility-scale 2.0 1.4 2.2 1.4 1.5 2.9 1.9 3.3
Source: IEA – Technology Roadmap: Solar Photovoltaic Energy report, 2014 edition[8]: 15 
Note: DOE – Photovoltaic System Pricing Trends reports lower prices for the U.S.[9]

By 2020, the United States cost per watt for a utility scale system had declined to $0.94.[10]

History Edit

The photovoltaic effect was experimentally demonstrated first by French physicist Edmond Becquerel. In 1839, at age 19, he built the world's first photovoltaic cell in his father's laboratory. Willoughby Smith first described the "Effect of Light on Selenium during the passage of an Electric Current" in a 20 February 1873 issue of Nature. In 1883 Charles Fritts built the first solid state photovoltaic cell by coating the semiconductor selenium with a thin layer of gold to form the junctions; the device was only around 1% efficient. Other milestones include:

Space applications Edit

 
NASA used solar cells on its spacecraft from the very beginning. For Example, Explorer 6, launched in 1959, had four arrays that folded out once in orbit. They provided power for months in space.

Solar cells were first used in a prominent application when they were proposed and flown on the Vanguard satellite in 1958, as an alternative power source to the primary battery power source. By adding cells to the outside of the body, the mission time could be extended with no major changes to the spacecraft or its power systems. In 1959 the United States launched Explorer 6, featuring large wing-shaped solar arrays, which became a common feature in satellites. These arrays consisted of 9600 Hoffman solar cells.

By the 1960s, solar cells were (and still are) the main power source for most Earth orbiting satellites and a number of probes into the solar system, since they offered the best power-to-weight ratio. However, this success was possible because in the space application, power system costs could be high, because space users had few other power options, and were willing to pay for the best possible cells. The space power market drove the development of higher efficiencies in solar cells up until the National Science Foundation "Research Applied to National Needs" program began to push development of solar cells for terrestrial applications.

In the early 1990s the technology used for space solar cells diverged from the silicon technology used for terrestrial panels, with the spacecraft application shifting to gallium arsenide-based III-V semiconductor materials, which then evolved into the modern III-V multijunction photovoltaic cell used on spacecraft.

In recent years, research has moved towards designing and manufacturing lightweight, flexible, and highly efficient solar cells. Terrestrial solar cell technology generally uses photovoltaic cells that are laminated with a layer of glass for strength and protection. Space applications for solar cells require that the cells and arrays are both highly efficient and extremely lightweight. Some newer technology implemented on satellites are multi-junction photovoltaic cells, which are composed of different PN junctions with varying bandgaps in order to utilize a wider spectrum of the sun's energy. Additionally, large satellites require the use of large solar arrays to produce electricity. These solar arrays need to be broken down to fit in the geometric constraints of the launch vehicle the satellite travels on before being injected into orbit. Historically, solar cells on satellites consisted of several small terrestrial panels folded together. These small panels would be unfolded into a large panel after the satellite is deployed in its orbit. Newer satellites aim to use flexible rollable solar arrays that are very lightweight and can be packed into a very small volume. The smaller size and weight of these flexible arrays drastically decreases the overall cost of launching a satellite due to the direct relationship between payload weight and launch cost of a launch vehicle.[20]

In 2020, the US Naval Research Laboratory conducted its first test of solar power generation in a satellite, the Photovoltaic Radio-frequency Antenna Module (PRAM) experiment aboard the Boeing X-37.[21][22]

Improved manufacturing methods Edit

Improvements were gradual over the 1960s. This was also the reason that costs remained high, because space users were willing to pay for the best possible cells, leaving no reason to invest in lower-cost, less-efficient solutions. The price was determined largely by the semiconductor industry; their move to integrated circuits in the 1960s led to the availability of larger boules at lower relative prices. As their price fell, the price of the resulting cells did as well. These effects lowered 1971 cell costs to some $100 per watt.[23]

In late 1969 Elliot Berman joined Exxon's task force which was looking for projects 30 years in the future and in April 1973 he founded Solar Power Corporation (SPC), a wholly owned subsidiary of Exxon at that time.[24][25][26] The group had concluded that electrical power would be much more expensive by 2000, and felt that this increase in price would make alternative energy sources more attractive. He conducted a market study and concluded that a price per watt of about $20/watt would create significant demand.[24] The team eliminated the steps of polishing the wafers and coating them with an anti-reflective layer, relying on the rough-sawn wafer surface. The team also replaced the expensive materials and hand wiring used in space applications with a printed circuit board on the back, acrylic plastic on the front, and silicone glue between the two, "potting" the cells.[27] Solar cells could be made using cast-off material from the electronics market. By 1973 they announced a product, and SPC convinced Tideland Signal to use its panels to power navigational buoys, initially for the U.S. Coast Guard.[25]

Research and industrial production Edit

Research into solar power for terrestrial applications became prominent with the U.S. National Science Foundation's Advanced Solar Energy Research and Development Division within the "Research Applied to National Needs" program, which ran from 1969 to 1977,[28] and funded research on developing solar power for ground electrical power systems. A 1973 conference, the "Cherry Hill Conference", set forth the technology goals required to achieve this goal and outlined an ambitious project for achieving them, kicking off an applied research program that would be ongoing for several decades.[29] The program was eventually taken over by the Energy Research and Development Administration (ERDA),[30] which was later merged into the U.S. Department of Energy.

Following the 1973 oil crisis, oil companies used their higher profits to start (or buy) solar firms, and were for decades the largest producers. Exxon, ARCO, Shell, Amoco (later purchased by BP) and Mobil all had major solar divisions during the 1970s and 1980s. Technology companies also participated, including General Electric, Motorola, IBM, Tyco and RCA.[31]

Declining costs and exponential growth Edit

 
Price per watt history for conventional (c-Si) solar cells since 1977
 
Swanson's law–stating that solar module prices have dropped about 20% for each doubling of installed capacity—defines the "learning curve" of solar photovoltaics.[32]
 
Growth of photovoltaics – Worldwide total installed PV capacity
 
Energy volume of silicon solar cells and oil harnessed by human beings per dollar; Carbon intensity of some key electricity generation technologies.[33]

Adjusting for inflation, it cost $96 per watt for a solar module in the mid-1970s. Process improvements and a very large boost in production have brought that figure down more than 99%, to 30¢ per watt in 2018 [34] and as low as 20¢ per watt in 2020. [35]Swanson's law is an observation similar to Moore's Law that states that solar cell prices fall 20% for every doubling of industry capacity. It was featured in an article in the British weekly newspaper The Economist in late 2012.[36] Balance of system costs were then higher than those of the panels. Large commercial arrays could be built, as of 2018, at below $1.00 a watt, fully commissioned.[10]

As the semiconductor industry moved to ever-larger boules, older equipment became inexpensive. Cell sizes grew as equipment became available on the surplus market; ARCO Solar's original panels used cells 2 to 4 inches (50 to 100 mm) in diameter. Panels in the 1990s and early 2000s generally used 125 mm wafers; since 2008, almost all new panels use 156 mm cells. The widespread introduction of flat screen televisions in the late 1990s and early 2000s led to the wide availability of large, high-quality glass sheets to cover the panels.

During the 1990s, polysilicon ("poly") cells became increasingly popular. These cells offer less efficiency than their monosilicon ("mono") counterparts, but they are grown in large vats that reduce cost. By the mid-2000s, poly was dominant in the low-cost panel market, but more recently the mono returned to widespread use.

Manufacturers of wafer-based cells responded to high silicon prices in 2004–2008 with rapid reductions in silicon consumption. In 2008, according to Jef Poortmans, director of IMEC's organic and solar department, current cells use 8–9 grams (0.28–0.32 oz) of silicon per watt of power generation, with wafer thicknesses in the neighborhood of 200 microns. Crystalline silicon panels dominate worldwide markets and are mostly manufactured in China and Taiwan. By late 2011, a drop in European demand dropped prices for crystalline solar modules to about $1.09[37] per watt down sharply from 2010. Prices continued to fall in 2012, reaching $0.62/watt by 4Q2012.[38]

Solar PV is growing fastest in Asia, with China and Japan currently accounting for half of worldwide deployment.[39] Global installed PV capacity reached at least 301 gigawatts in 2016, and grew to supply 1.3% of global power by 2016.[40]

It was anticipated that electricity from PV will be competitive with wholesale electricity costs all across Europe and the energy payback time of crystalline silicon modules can be reduced to below 0.5 years by 2020.[41]

Falling costs are considered one of the biggest factors in the rapid growth of renewable energy, with the cost of solar photovoltaic electricity falling by ~85% between 2010 (when solar and wind made up 1.7% of global electricity generation) and 2021 (where they made up 8.7%).[42] In 2019 solar cells accounted for ~3 % of the world's electricity generation.[43]

Subsidies and grid parity Edit

Solar-specific feed-in tariffs vary by country and within countries. Such tariffs encourage the development of solar power projects. Widespread grid parity, the point at which photovoltaic electricity is equal to or cheaper than grid power without subsidies, likely requires advances on all three fronts. Proponents of solar hope to achieve grid parity first in areas with abundant sun and high electricity costs such as in California and Japan.[44] In 2007 BP claimed grid parity for Hawaii and other islands that otherwise use diesel fuel to produce electricity. George W. Bush set 2015 as the date for grid parity in the US.[45][46] The Photovoltaic Association reported in 2012 that Australia had reached grid parity (ignoring feed in tariffs).[47]

The price of solar panels fell steadily for 40 years, interrupted in 2004 when high subsidies in Germany drastically increased demand there and greatly increased the price of purified silicon (which is used in computer chips as well as solar panels). The recession of 2008 and the onset of Chinese manufacturing caused prices to resume their decline. In the four years after January 2008 prices for solar modules in Germany dropped from €3 to €1 per peak watt. During that same time production capacity surged with an annual growth of more than 50%. China increased market share from 8% in 2008 to over 55% in the last quarter of 2010.[48] In December 2012 the price of Chinese solar panels had dropped to $0.60/Wp (crystalline modules).[49] (The abbreviation Wp stands for watt peak capacity, or the maximum capacity under optimal conditions.[50])

As of the end of 2016, it was reported that spot prices for assembled solar panels (not cells) had fallen to a record-low of US$0.36/Wp. The second largest supplier, Canadian Solar Inc., had reported costs of US$0.37/Wp in the third quarter of 2016, having dropped $0.02 from the previous quarter, and hence was probably still at least breaking even. Many producers expected costs would drop to the vicinity of $0.30 by the end of 2017.[51] It was also reported that new solar installations were cheaper than coal-based thermal power plants in some regions of the world, and this was expected to be the case in most of the world within a decade.[52]

Theory Edit

 
Schematic of charge collection by solar cells. Light transmits through transparent conducting electrode creating electron hole pairs, which are collected by both the electrodes.[53]
 
Working mechanism of a solar cell

A solar cell is made of semiconducting materials, such as silicon, that have been fabricated into a p–n junction. Such junctions are made by doping one side of the device p-type and the other n-type, for example in the case of silicon by introducing small concentrations of boron or phosphorus respectively.

In operation, photons in sunlight hit the solar cell and are absorbed by the semiconductor. When the photons are absorbed, electrons are excited from the valence band to the conduction band (or from occupied to unoccupied molecular orbitals in the case of an organic solar cell), producing electron-hole pairs. If the electron-hole pairs are created near the junction between p-type and n-type materials the local electric field sweeps them apart to opposite electrodes, producing an excess of electrons on one side and an excess of holes on the other. When the solar cell is unconnected (or the external electrical load is very high) the electrons and holes will ultimately restore equilibrium by diffusing back across the junction against the field and recombine with each other giving off heat, but if the load is small enough then it is easier for equilibrium to be restored by the excess electrons going around the external circuit, doing useful work along the way.

An array of solar cells converts solar energy into a usable amount of direct current (DC) electricity. An inverter can convert the power to alternating current (AC).

The most commonly known solar cell is configured as a large-area p–n junction made from silicon. Other possible solar cell types are organic solar cells, dye sensitized solar cells, perovskite solar cells, quantum dot solar cells etc. The illuminated side of a solar cell generally has a transparent conducting film for allowing light to enter into the active material and to collect the generated charge carriers. Typically, films with high transmittance and high electrical conductance such as indium tin oxide, conducting polymers or conducting nanowire networks are used for the purpose.[53]

Efficiency Edit

 
The Shockley-Queisser limit for the theoretical maximum efficiency of a solar cell. Semiconductors with band gap between 1 and 1.5eV (827 nm to 1240 nm; near-infrared) have the greatest potential to form an efficient single-junction cell. (The efficiency "limit" shown here can be exceeded by multijunction solar cells.)

Solar cell efficiency may be broken down into reflectance efficiency, thermodynamic efficiency, charge carrier separation efficiency and conductive efficiency. The overall efficiency is the product of these individual metrics.

The power conversion efficiency of a solar cell is a parameter which is defined by the fraction of incident power converted into electricity.[54]

A solar cell has a voltage dependent efficiency curve, temperature coefficients, and allowable shadow angles.

Due to the difficulty in measuring these parameters directly, other parameters are substituted: thermodynamic efficiency, quantum efficiency, integrated quantum efficiency, VOC ratio, and fill factor. Reflectance losses are a portion of quantum efficiency under "external quantum efficiency". Recombination losses make up another portion of quantum efficiency, VOC ratio, and fill factor. Resistive losses are predominantly categorized under fill factor, but also make up minor portions of quantum efficiency, VOC ratio.

The fill factor is the ratio of the actual maximum obtainable power to the product of the open-circuit voltage and short-circuit current. This is a key parameter in evaluating performance. In 2009, typical commercial solar cells had a fill factor > 0.70. Grade B cells were usually between 0.4 and 0.7.[55] Cells with a high fill factor have a low equivalent series resistance and a high equivalent shunt resistance, so less of the current produced by the cell is dissipated in internal losses.

Single p–n junction crystalline silicon devices are now approaching the theoretical limiting power efficiency of 33.16%,[56] noted as the Shockley–Queisser limit in 1961. In the extreme, with an infinite number of layers, the corresponding limit is 86% using concentrated sunlight.[57]

 
Reported timeline of research solar cell energy conversion efficiencies (National Renewable Energy Laboratory)

In 2014, three companies broke the record of 25.6% for a silicon solar cell. Panasonic's was the most efficient. The company moved the front contacts to the rear of the panel, eliminating shaded areas. In addition they applied thin silicon films to the (high quality silicon) wafer's front and back to eliminate defects at or near the wafer surface.[58]

In 2015, a 4-junction GaInP/GaAs//GaInAsP/GaInAs solar cell achieved a new laboratory record efficiency of 46.1% (concentration ratio of sunlight = 312) in a French-German collaboration between the Fraunhofer Institute for Solar Energy Systems (Fraunhofer ISE), CEA-LETI and SOITEC.[59]

In September 2015, Fraunhofer ISE announced the achievement of an efficiency above 20% for epitaxial wafer cells. The work on optimizing the atmospheric-pressure chemical vapor deposition (APCVD) in-line production chain was done in collaboration with NexWafe GmbH, a company spun off from Fraunhofer ISE to commercialize production.[60][61]

For triple-junction thin-film solar cells, the world record is 13.6%, set in June 2015.[62]

In 2016, researchers at Fraunhofer ISE announced a GaInP/GaAs/Si triple-junction solar cell with two terminals reaching 30.2% efficiency without concentration.[63]

In 2017, a team of researchers at National Renewable Energy Laboratory (NREL), EPFL and CSEM (Switzerland) reported record one-sun efficiencies of 32.8% for dual-junction GaInP/GaAs solar cell devices. In addition, the dual-junction device was mechanically stacked with a Si solar cell, to achieve a record one-sun efficiency of 35.9% for triple-junction solar cells.[64]

Materials Edit

 
Global photovoltaics market share by technology 1980-2021.[65]: 24, 25 

Solar cells are typically named after the semiconducting material they are made of. These materials must have certain characteristics in order to absorb sunlight. Some cells are designed to handle sunlight that reaches the Earth's surface, while others are optimized for use in space. Solar cells can be made of a single layer of light-absorbing material (single-junction) or use multiple physical configurations (multi-junctions) to take advantage of various absorption and charge separation mechanisms.

Solar cells can be classified into first, second and third generation cells. The first generation cells—also called conventional, traditional or wafer-based cells—are made of crystalline silicon, the commercially predominant PV technology, that includes materials such as polysilicon and monocrystalline silicon. Second generation cells are thin film solar cells, that include amorphous silicon, CdTe and CIGS cells and are commercially significant in utility-scale photovoltaic power stations, building integrated photovoltaics or in small stand-alone power system. The third generation of solar cells includes a number of thin-film technologies often described as emerging photovoltaics—most of them have not yet been commercially applied and are still in the research or development phase. Many use organic materials, often organometallic compounds as well as inorganic substances. Despite the fact that their efficiencies had been low and the stability of the absorber material was often too short for commercial applications, there is research into these technologies as they promise to achieve the goal of producing low-cost, high-efficiency solar cells.[66] As of 2016, the most popular and efficient solar cells were those made from thin wafers of silicon which are also the oldest solar cell technology.[67]

Crystalline silicon Edit

By far, the most prevalent bulk material for solar cells is crystalline silicon (c-Si), also known as "solar grade silicon".[citation needed] Bulk silicon is separated into multiple categories according to crystallinity and crystal size in the resulting ingot, ribbon or wafer. These cells are entirely based around the concept of a p–n junction. Solar cells made of c-Si are made from wafers between 160 and 240 micrometers thick.

Monocrystalline silicon Edit

 
The roof, bonnet and large parts of the outer shell of the Sion are equipped with highly efficient monocrystalline silicon cells

Monocrystalline silicon (mono-Si) solar cells feature a single-crystal composition that enables electrons to move more freely than in a multi-crystal configuration. Consequently, monocrystalline solar panels deliver a higher efficiency than their multicrystalline counterparts.[68] The corners of the cells look clipped, like an octagon, because the wafer material is cut from cylindrical ingots, that are typically grown by the Czochralski process. Solar panels using mono-Si cells display a distinctive pattern of small white diamonds.

Epitaxial silicon development Edit

Epitaxial wafers of crystalline silicon can be grown on a monocrystalline silicon "seed" wafer by chemical vapor deposition (CVD), and then detached as self-supporting wafers of some standard thickness (e.g., 250 µm) that can be manipulated by hand, and directly substituted for wafer cells cut from monocrystalline silicon ingots. Solar cells made with this "kerfless" technique can have efficiencies approaching those of wafer-cut cells, but at appreciably lower cost if the CVD can be done at atmospheric pressure in a high-throughput inline process.[60][61] The surface of epitaxial wafers may be textured to enhance light absorption.[69][70]

In June 2015, it was reported that heterojunction solar cells grown epitaxially on n-type monocrystalline silicon wafers had reached an efficiency of 22.5% over a total cell area of 243.4 cm .[71]

Polycrystalline silicon Edit

Polycrystalline silicon, or multicrystalline silicon (multi-Si) cells are made from cast square ingots—large blocks of molten silicon carefully cooled and solidified. They consist of small crystals giving the material its typical metal flake effect. Polysilicon cells are the most common type used in photovoltaics and are less expensive, but also less efficient, than those made from monocrystalline silicon.

Ribbon silicon Edit

Ribbon silicon is a type of polycrystalline silicon—it is formed by drawing flat thin films from molten silicon and results in a polycrystalline structure. These cells are cheaper to make than multi-Si, due to a great reduction in silicon waste, as this approach does not require sawing from ingots.[72] However, they are also less efficient.

Mono-like-multi silicon (MLM) Edit

This form was developed in the 2000s and introduced commercially around 2009. Also called cast-mono, this design uses polycrystalline casting chambers with small "seeds" of mono material. The result is a bulk mono-like material that is polycrystalline around the outsides. When sliced for processing, the inner sections are high-efficiency mono-like cells (but square instead of "clipped"), while the outer edges are sold as conventional poly. This production method results in mono-like cells at poly-like prices.[73]

Thin film Edit

Thin-film technologies reduce the amount of active material in a cell. Most designs sandwich active material between two panes of glass. Since silicon solar panels only use one pane of glass, thin film panels are approximately twice as heavy as crystalline silicon panels, although they have a smaller ecological impact (determined from life cycle analysis).[74] [75]

Cadmium telluride Edit

Cadmium telluride is the only thin film material so far to rival crystalline silicon in cost/watt. However cadmium is highly toxic and tellurium (anion: "telluride") supplies are limited. The cadmium present in the cells would be toxic if released. However, release is impossible during normal operation of the cells and is unlikely during fires in residential roofs.[76] A square meter of CdTe contains approximately the same amount of Cd as a single C cell nickel-cadmium battery, in a more stable and less soluble form.[76]

Copper indium gallium selenide Edit

Copper indium gallium selenide (CIGS) is a direct band gap material. It has the highest efficiency (~20%) among all commercially significant thin film materials (see CIGS solar cell). Traditional methods of fabrication involve vacuum processes including co-evaporation and sputtering. Recent developments at IBM and Nanosolar attempt to lower the cost by using non-vacuum solution processes.[77]

Silicon thin film Edit

Silicon thin-film cells are mainly deposited by chemical vapor deposition (typically plasma-enhanced, PE-CVD) from silane gas and hydrogen gas. Depending on the deposition parameters, this can yield amorphous silicon (a-Si or a-Si:H), protocrystalline silicon or nanocrystalline silicon (nc-Si or nc-Si:H), also called microcrystalline silicon.[78]

Amorphous silicon is the most well-developed thin film technology to-date. An amorphous silicon (a-Si) solar cell is made of non-crystalline or microcrystalline silicon. Amorphous silicon has a higher bandgap (1.7 eV) than crystalline silicon (c-Si) (1.1 eV), which means it absorbs the visible part of the solar spectrum more strongly than the higher power density infrared portion of the spectrum. The production of a-Si thin film solar cells uses glass as a substrate and deposits a very thin layer of silicon by plasma-enhanced chemical vapor deposition (PECVD).

Protocrystalline silicon with a low volume fraction of nanocrystalline silicon is optimal for high open-circuit voltage.[79] Nc-Si has about the same bandgap as c-Si and nc-Si and a-Si can advantageously be combined in thin layers, creating a layered cell called a tandem cell. The top cell in a-Si absorbs the visible light and leaves the infrared part of the spectrum for the bottom cell in nc-Si.

Gallium arsenide thin film Edit

The semiconductor material gallium arsenide (GaAs) is also used for single-crystalline thin film solar cells. Although GaAs cells are very expensive[citation needed], they hold the world's record in efficiency for a single-junction solar cell at 28.8%.[80] Typically fabricated on crystalline silicon wafer[81] with a 41% fill factor, by moving to porous silicon fill factor can be increased to 56% with potentially reduced cost. Using less active GaAs material by fabricating nanowires is another potential pathway to cost reduction.[82] GaAs is more commonly used in multijunction photovoltaic cells for concentrated photovoltaics (CPV, HCPV) and for solar panels on spacecraft, as the industry favours efficiency over cost for space-based solar power. Based on the previous literature and some theoretical analysis, there are several reasons why GaAs has such high power conversion efficiency. First, GaAs bandgap is 1.43ev which is almost ideal for solar cells. Second, because Gallium is a by-product of the smelting of other metals, GaAs cells are relatively insensitive to heat and it can keep high efficiency when temperature is quite high. Third, GaAs has the wide range of design options. Using GaAs as active layer in solar cell, engineers can have multiple choices of other layers which can better generate electrons and holes in GaAs.

Multijunction cells Edit

 
Dawn's 10 kW triple-junction gallium arsenide solar array at full extension

Multi-junction cells consist of multiple thin films, each essentially a solar cell grown on top of another, typically using metalorganic vapour phase epitaxy. Each layer has a different band gap energy to allow it to absorb electromagnetic radiation over a different portion of the spectrum. Multi-junction cells were originally developed for special applications such as satellites and space exploration, but are now used increasingly in terrestrial concentrator photovoltaics (CPV), an emerging technology that uses lenses and curved mirrors to concentrate sunlight onto small, highly efficient multi-junction solar cells. By concentrating sunlight up to a thousand times, High concentration photovoltaics (HCPV) has the potential to outcompete conventional solar PV in the future.[83]: 21, 26 

Tandem solar cells based on monolithic, series connected, gallium indium phosphide (GaInP), gallium arsenide (GaAs), and germanium (Ge) p–n junctions, are increasing sales, despite cost pressures.[84] Between December 2006 and December 2007, the cost of 4N gallium metal rose from about $350 per kg to $680 per kg. Additionally, germanium metal prices have risen substantially to $1000–1200 per kg this year. Those materials include gallium (4N, 6N and 7N Ga), arsenic (4N, 6N and 7N) and germanium, pyrolitic boron nitride (pBN) crucibles for growing crystals, and boron oxide, these products are critical to the entire substrate manufacturing industry.[citation needed]

A triple-junction cell, for example, may consist of the semiconductors: GaAs, Ge, and GaInP
2
.[85] Triple-junction GaAs solar cells were used as the power source of the Dutch four-time World Solar Challenge winners Nuna in 2003, 2005 and 2007 and by the Dutch solar cars Solutra (2005), Twente One (2007) and 21Revolution (2009).[citation needed] GaAs based multi-junction devices are the most efficient solar cells to date. On 15 October 2012, triple junction metamorphic cells reached a record high of 44%.[86]

GaInP/Si dual-junction solar cells Edit

In 2016, a new approach was described for producing hybrid photovoltaic wafers combining the high efficiency of III-V multi-junction solar cells with the economies and wealth of experience associated with silicon. The technical complications involved in growing the III-V material on silicon at the required high temperatures, a subject of study for some 30 years, are avoided by epitaxial growth of silicon on GaAs at low temperature by plasma-enhanced chemical vapor deposition (PECVD).[87]

Si single-junction solar cells have been widely studied for decades and are reaching their practical efficiency of ~26% under 1-sun conditions.[88] Increasing this efficiency may require adding more cells with bandgap energy larger than 1.1 eV to the Si cell, allowing to convert short-wavelength photons for generation of additional voltage. A dual-junction solar cell with a band gap of 1.6–1.8 eV as a top cell can reduce thermalization loss, produce a high external radiative efficiency and achieve theoretical efficiencies over 45%.[89] A tandem cell can be fabricated by growing the GaInP and Si cells. Growing them separately can overcome the 4% lattice constant mismatch between Si and the most common III–V layers that prevent direct integration into one cell. The two cells therefore are separated by a transparent glass slide so the lattice mismatch does not cause strain to the system. This creates a cell with four electrical contacts and two junctions that demonstrated an efficiency of 18.1%. With a fill factor (FF) of 76.2%, the Si bottom cell reaches an efficiency of 11.7% (± 0.4) in the tandem device, resulting in a cumulative tandem cell efficiency of 29.8%.[90] This efficiency exceeds the theoretical limit of 29.4%[91] and the record experimental efficiency value of a Si 1-sun solar cell, and is also higher than the record-efficiency 1-sun GaAs device. However, using a GaAs substrate is expensive and not practical. Hence researchers try to make a cell with two electrical contact points and one junction, which does not need a GaAs substrate. This means there will be direct integration of GaInP and Si.

Research in solar cells Edit

Perovskite solar cells Edit

Perovskite solar cells are solar cells that include a perovskite-structured material as the active layer. Most commonly, this is a solution-processed hybrid organic-inorganic tin or lead halide based material. Efficiencies have increased from below 5% at their first usage in 2009 to 25.5% in 2020, making them a very rapidly advancing technology and a hot topic in the solar cell field.[92] Researchers at University of Rochester reported in 2023 that significant further improvements in cell efficiency can be achieved by utilizing Purcell effect.[93]

Perovskite solar cells are also forecast to be extremely cheap to scale up, making them a very attractive option for commercialisation. So far most types of perovskite solar cells have not reached sufficient operational stability to be commercialised, although many research groups are investigating ways to solve this.[94] Energy and environmental sustainability of perovskite solar cells and tandem perovskite are shown to be dependent on the structures.[95][96][97] Photonic front contacts for light management can improve the perovskite cells' performance, via enhanced broadband absorption, while allowing better operational stability due to protection against the harmful high-energy (above Visible) radiation.[98] The inclusion of the toxic element lead in the most efficient perovskite solar cells is a potential problem for commercialisation.[99]

Bifacial solar cells Edit

 
Bifacial solar cell plant in Noto (Senegal), 1988 - Floor painted in white to enhance albedo.

With a transparent rear side, bifacial solar cells can absorb light from both the front and rear sides. Hence, they can produce more electricity than conventional monofacial solar cells. The first patent of bifacial solar cells was filed by Japanese researcher Hiroshi Mori, in 1966.[100] Later, it is said that Russia was the first to deploy bifacial solar cells in their space program in the 1970s.[citation needed] In 1976, the Institute for Solar Energy of the Technical University of Madrid, began a research program for the development of bifacial solar cells led by Prof. Antonio Luque. Based on 1977 US and Spanish patents by Luque, a practical bifacial cell was proposed with a front face as anode and a rear face as cathode; in previously reported proposals and attempts both faces were anodic and interconnection between cells was complicated and expensive.[101][102][103] In 1980, Andrés Cuevas, a PhD student in Luque's team, demonstrated experimentally a 50% increase in output power of bifacial solar cells, relative to identically oriented and tilted monofacial ones, when a white background was provided.[104] In 1981 the company Isofoton was founded in Málaga to produce the developed bifacial cells, thus becoming the first industrialization of this PV cell technology. With an initial production capacity of 300 kW/yr of bifacial solar cells, early landmarks of Isofoton's production were the 20kWp power plant in San Agustín de Guadalix, built in 1986 for Iberdrola, and an off grid installation by 1988 also of 20kWp in the village of Noto Gouye Diama (Senegal) funded by the Spanish international aid and cooperation programs.

Due to the reduced manufacturing cost, companies have again started to produce commercial bifacial modules since 2010. By 2017, there were at least eight certified PV manufacturers providing bifacial modules in North America. The International Technology Roadmap for Photovoltaics (ITRPV) predicted that the global market share of bifacial technology will expand from less than 5% in 2016 to 30% in 2027.[105]

Due to the significant interest in the bifacial technology, a recent study has investigated the performance and optimization of bifacial solar modules worldwide.[106][107] The results indicate that, across the globe, ground-mounted bifacial modules can only offer ~10% gain in annual electricity yields compared to the monofacial counterparts for a ground albedo coefficient of 25% (typical for concrete and vegetation groundcovers). However, the gain can be increased to ~30% by elevating the module 1 m above the ground and enhancing the ground albedo coefficient to 50%. Sun et al. also derived a set of empirical equations that can optimize bifacial solar modules analytically.[106] In addition, there is evidence that bifacial panels work better than traditional panels in snowy environments as bifacials on dual-axis trackers made 14% more electricity in a year than their monofacial counterparts and 40% during the peak winter months.[108]

An online simulation tool is available to model the performance of bifacial modules in any arbitrary location across the entire world. It can also optimize bifacial modules as a function of tilt angle, azimuth angle, and elevation above the ground.[109]

Intermediate band Edit

Intermediate band photovoltaics in solar cell research provides methods for exceeding the Shockley–Queisser limit on the efficiency of a cell. It introduces an intermediate band (IB) energy level in between the valence and conduction bands. Theoretically, introducing an IB allows two photons with energy less than the bandgap to excite an electron from the valence band to the conduction band. This increases the induced photocurrent and thereby efficiency.[110]

Luque and Marti first derived a theoretical limit for an IB device with one midgap energy level using detailed balance. They assumed no carriers were collected at the IB and that the device was under full concentration. They found the maximum efficiency to be 63.2%, for a bandgap of 1.95eV with the IB 0.71eV from either the valence or conduction band. Under one sun illumination the limiting efficiency is 47%.[111] Several means are under study to realize IB semiconductors with such optimum 3-bandgap configuration, namely via materials engineering (controlled inclusion of deep level impurities or highly-mismatched alloys) and nano-structuring (quantum-dots in host hetero-crystals).[112]

Liquid inks Edit

In 2014, researchers at California NanoSystems Institute discovered using kesterite and perovskite improved electric power conversion efficiency for solar cells.[113]

Upconversion and downconversion Edit

Photon upconversion is the process of using two low-energy (e.g., infrared) photons to produce one higher energy photon; downconversion is the process of using one high energy photon (e.g., ultraviolet) to produce two lower energy photons. Either of these techniques could be used to produce higher efficiency solar cells by allowing solar photons to be more efficiently used. The difficulty, however, is that the conversion efficiency of existing phosphors exhibiting up- or down-conversion is low, and is typically narrow band.

One upconversion technique is to incorporate lanthanide-doped materials (Er3+
, Yb3+
, Ho3+
or a combination), taking advantage of their luminescence to convert infrared radiation to visible light. Upconversion process occurs when two infrared photons are absorbed by rare-earth ions to generate a (high-energy) absorbable photon. As example, the energy transfer upconversion process (ETU), consists in successive transfer processes between excited ions in the near infrared. The upconverter material could be placed below the solar cell to absorb the infrared light that passes through the silicon. Useful ions are most commonly found in the trivalent state. Er+
ions have been the most used. Er3+
ions absorb solar radiation around 1.54 µm. Two Er3+
ions that have absorbed this radiation can interact with each other through an upconversion process. The excited ion emits light above the Si bandgap that is absorbed by the solar cell and creates an additional electron–hole pair that can generate current. However, the increased efficiency was small. In addition, fluoroindate glasses have low phonon energy and have been proposed as suitable matrix doped with Ho3+
ions.[114]

Light-absorbing dyes Edit

Dye-sensitized solar cells (DSSCs) are made of low-cost materials and do not need elaborate manufacturing equipment, so they can be made in a DIY fashion. In bulk it should be significantly less expensive than older solid-state cell designs. DSSC's can be engineered into flexible sheets and although its conversion efficiency is less than the best thin film cells, its price/performance ratio may be high enough to allow them to compete with fossil fuel electrical generation.

Typically a ruthenium metalorganic dye (Ru-centered) is used as a monolayer of light-absorbing material, which is adsorbed onto a thin film of titanium dioxide. The dye-sensitized solar cell depends on this mesoporous layer of nanoparticulate titanium dioxide (TiO2) to greatly amplify the surface area (200–300 m2/g TiO
2
, as compared to approximately 10 m2/g of flat single crystal) which allows for a greater number of dyes per solar cell area (which in term in increases the current). The photogenerated electrons from the light absorbing dye are passed on to the n-type TiO
2
and the holes are absorbed by an electrolyte on the other side of the dye. The circuit is completed by a redox couple in the electrolyte, which can be liquid or solid. This type of cell allows more flexible use of materials and is typically manufactured by screen printing or ultrasonic nozzles, with the potential for lower processing costs than those used for bulk solar cells. However, the dyes in these cells also suffer from degradation under heat and UV light and the cell casing is difficult to seal due to the solvents used in assembly. Due to this reason, researchers have developed solid-state dye-sensitized solar cells that use a solid electrolyte to avoid leakage.[115] The first commercial shipment of DSSC solar modules occurred in July 2009 from G24i Innovations.[116]

Quantum dots Edit

Quantum dot solar cells (QDSCs) are based on the Gratzel cell, or dye-sensitized solar cell architecture, but employ low band gap semiconductor nanoparticles, fabricated with crystallite sizes small enough to form quantum dots (such as CdS, CdSe, Sb
2
S
3
, PbS, etc.), instead of organic or organometallic dyes as light absorbers. Due to the toxicity associated with Cd and Pb based compounds there are also a series of "green" QD sensitizing materials in development (such as CuInS2, CuInSe2 and CuInSeS).[117] QD's size quantization allows for the band gap to be tuned by simply changing particle size. They also have high extinction coefficients and have shown the possibility of multiple exciton generation.[118]

In a QDSC, a mesoporous layer of titanium dioxide nanoparticles forms the backbone of the cell, much like in a DSSC. This TiO
2
layer can then be made photoactive by coating with semiconductor quantum dots using chemical bath deposition, electrophoretic deposition or successive ionic layer adsorption and reaction. The electrical circuit is then completed through the use of a liquid or solid redox couple. The efficiency of QDSCs has increased[119] to over 5% shown for both liquid-junction[120] and solid state cells,[121] with a reported peak efficiency of 11.91%.[122] In an effort to decrease production costs, the Prashant Kamat research group[123] demonstrated a solar paint made with TiO
2
and CdSe that can be applied using a one-step method to any conductive surface with efficiencies over 1%.[124] However, the absorption of quantum dots (QDs) in QDSCs is weak at room temperature.[125] The plasmonic nanoparticles can be utilized to address the weak absorption of QDs (e.g., nanostars).[126] Adding an external infrared pumping source to excite intraband and interband transition of QDs is another solution.[125]

Organic/polymer solar cells Edit

Organic solar cells and polymer solar cells are built from thin films (typically 100 nm) of organic semiconductors including polymers, such as polyphenylene vinylene and small-molecule compounds like copper phthalocyanine (a blue or green organic pigment) and carbon fullerenes and fullerene derivatives such as PCBM.

They can be processed from liquid solution, offering the possibility of a simple roll-to-roll printing process, potentially leading to inexpensive, large-scale production. In addition, these cells could be beneficial for some applications where mechanical flexibility and disposability are important. Current cell efficiencies are, however, very low, and practical devices are essentially non-existent.

Energy conversion efficiencies achieved to date using conductive polymers are very low compared to inorganic materials. However, Konarka Power Plastic reached efficiency of 8.3%[127] and organic tandem cells in 2012 reached 11.1%.[citation needed]

The active region of an organic device consists of two materials, one electron donor and one electron acceptor. When a photon is converted into an electron hole pair, typically in the donor material, the charges tend to remain bound in the form of an exciton, separating when the exciton diffuses to the donor-acceptor interface, unlike most other solar cell types. The short exciton diffusion lengths of most polymer systems tend to limit the efficiency of such devices. Nanostructured interfaces, sometimes in the form of bulk heterojunctions, can improve performance.[128]

In 2011, MIT and Michigan State researchers developed solar cells with a power efficiency close to 2% with a transparency to the human eye greater than 65%, achieved by selectively absorbing the ultraviolet and near-infrared parts of the spectrum with small-molecule compounds.[129][130] Researchers at UCLA more recently developed an analogous polymer solar cell, following the same approach, that is 70% transparent and has a 4% power conversion efficiency.[131][132][133] These lightweight, flexible cells can be produced in bulk at a low cost and could be used to create power generating windows.

In 2013, researchers announced polymer cells with some 3% efficiency. They used block copolymers, self-assembling organic materials that arrange themselves into distinct layers. The research focused on P3HT-b-PFTBT that separates into bands some 16 nanometers wide.[134][135]

Adaptive cells Edit

Adaptive cells change their absorption/reflection characteristics depending on environmental conditions. An adaptive material responds to the intensity and angle of incident light. At the part of the cell where the light is most intense, the cell surface changes from reflective to adaptive, allowing the light to penetrate the cell. The other parts of the cell remain reflective increasing the retention of the absorbed light within the cell.[136]

In 2014, a system was developed that combined an adaptive surface with a glass substrate that redirect the absorbed to a light absorber on the edges of the sheet. The system also includes an array of fixed lenses/mirrors to concentrate light onto the adaptive surface. As the day continues, the concentrated light moves along the surface of the cell. That surface switches from reflective to adaptive when the light is most concentrated and back to reflective after the light moves along.[136]

Surface texturing Edit

 
Solar Impulse aircraft are Swiss-designed single-seat monoplanes powered entirely from photovoltaic cells

For the past years, researchers have been trying to reduce the price of solar cells while maximizing efficiency. Thin-film solar cell is a cost-effective second generation solar cell with much reduced thickness at the expense of light absorption efficiency. Efforts to maximize light absorption efficiency with reduced thickness have been made. Surface texturing is one of techniques used to reduce optical losses to maximize light absorbed. Currently, surface texturing techniques on silicon photovoltaics are drawing much attention. Surface texturing could be done in multiple ways. Etching single crystalline silicon substrate can produce randomly distributed square based pyramids on the surface using anisotropic etchants.[137] Recent studies show that c-Si wafers could be etched down to form nano-scale inverted pyramids. Multicrystalline silicon solar cells, due to poorer crystallographic quality, are less effective than single crystal solar cells, but mc-Si solar cells are still being used widely due to less manufacturing difficulties. It is reported that multicrystalline solar cells can be surface-textured to yield solar energy conversion efficiency comparable to that of monocrystalline silicon cells, through isotropic etching or photolithography techniques.[138][139] Incident light rays onto a textured surface do not reflect back out to the air as opposed to rays onto a flat surface. Rather some light rays are bounced back onto the other surface again due to the geometry of the surface. This process significantly improves light to electricity conversion efficiency, due to increased light absorption. This texture effect as well as the interaction with other interfaces in the PV module is a challenging optical simulation task. A particularly efficient method for modeling and optimization is the OPTOS formalism.[140] In 2012, researchers at MIT reported that c-Si films textured with nanoscale inverted pyramids could achieve light absorption comparable to 30 times thicker planar c-Si.[141] In combination with anti-reflective coating, surface texturing technique can effectively trap light rays within a thin film silicon solar cell. Consequently, required thickness for solar cells decreases with the increased absorption of light rays.

Encapsulation Edit

Solar cells are commonly encapsulated in a transparent polymeric resin to protect the delicate solar cell regions for coming into contact with moisture, dirt, ice, and other conditions expected either during operation or when used outdoors. The encapsulants are commonly made from polyvinyl acetate or glass. Most encapsulants are uniform in structure and composition, which increases light collection owing to light trapping from total internal reflection of light within the resin. Research has been conducted into structuring the encapsulant to provide further collection of light. Such encapsulants have included roughened glass surfaces,[142] diffractive elements,[143] prism arrays,[144] air prisms,[145] v-grooves,[146] diffuse elements, as well as multi-directional waveguide arrays.[147] Prism arrays show an overall 5% increase in the total solar energy conversion.[145] Arrays of vertically aligned broadband waveguides provide a 10% increase at normal incidence, as well as wide-angle collection enhancement of up to 4%,[148] with optimized structures yielding up to a 20% increase in short circuit current.[149] Active coatings that convert infrared light into visible light have shown a 30% increase.[150] Nanoparticle coatings inducing plasmonic light scattering increase wide-angle conversion efficiency up to 3%. Optical structures have also been created in encapsulation materials to effectively "cloak" the metallic front contacts.[151][152]

Autonomous maintenance Edit

Novel self-cleaning mechanisms for solar panels are being developed. For instance, in 2019 via wet-chemically etched nanowires and a hydrophobic coating on the surface water droplets could remove 98% of dust particles, which may be especially relevant for applications in the desert.[153][154]

Manufacture Edit

 
Early solar-powered calculator

Solar cells share some of the same processing and manufacturing techniques as other semiconductor devices. However, the strict requirements for cleanliness and quality control of semiconductor fabrication are more relaxed for solar cells, lowering costs.

Polycrystalline silicon wafers are made by wire-sawing block-cast silicon ingots into 180 to 350 micrometer wafers. The wafers are usually lightly p-type-doped. A surface diffusion of n-type dopants is performed on the front side of the wafer. This forms a p–n junction a few hundred nanometers below the surface.

Anti-reflection coatings are then typically applied to increase the amount of light coupled into the solar cell. Silicon nitride has gradually replaced titanium dioxide as the preferred material, because of its excellent surface passivation qualities. It prevents carrier recombination at the cell surface. A layer several hundred nanometers thick is applied using plasma-enhanced chemical vapor deposition. Some solar cells have textured front surfaces that, like anti-reflection coatings, increase the amount of light reaching the wafer. Such surfaces were first applied to single-crystal silicon, followed by multicrystalline silicon somewhat later.

A full area metal contact is made on the back surface, and a grid-like metal contact made up of fine "fingers" and larger "bus bars" are screen-printed onto the front surface using a silver paste. This is an evolution of the so-called "wet" process for applying electrodes, first described in a US patent filed in 1981 by Bayer AG.[155] The rear contact is formed by screen-printing a metal paste, typically aluminium. Usually this contact covers the entire rear, though some designs employ a grid pattern. The paste is then fired at several hundred degrees Celsius to form metal electrodes in ohmic contact with the silicon. Some companies use an additional electroplating step to increase efficiency. After the metal contacts are made, the solar cells are interconnected by flat wires or metal ribbons, and assembled into modules or "solar panels". Solar panels have a sheet of tempered glass on the front, and a polymer encapsulation on the back.

Different types of manufacturing and recycling partly determine how effective it is in decreasing emissions and having a positive environmental effect.[43] Such differences and effectiveness could be quantified[43] for production of the most optimal types of products for different purposes in different regions across time.

Manufacturers and certification Edit

 
Solar cell production by region[156]

National Renewable Energy Laboratory tests and validates solar technologies. Three reliable groups certify solar equipment: UL and IEEE (both U.S. standards) and IEC.

Solar cells are manufactured in volume in Japan, Germany, China, Taiwan, Malaysia and the United States, whereas Europe, China, the U.S., and Japan have dominated (94% or more as of 2013) in installed systems.[157] Other nations are acquiring significant solar cell production capacity.

Global PV cell/module production increased by 10% in 2012 despite a 9% decline in solar energy investments according to the annual "PV Status Report" released by the European Commission's Joint Research Centre. Between 2009 and 2013 cell production has quadrupled.[157][158][159]

China Edit

Since 2013 China has been the world's leading installer of solar photovoltaics (PV).[157] As of September 2018, sixty percent of the world's solar photovoltaic modules were made in China.[160] As of May 2018, the largest photovoltaic plant in the world is located in the Tengger desert in China.[161] In 2018, China added more photovoltaic installed capacity (in GW) than the next 9 countries combined.[162] As of 2022, China’s share in the manufacturing of solar panels exceeded 80% across all manufacturing stages.[163]

Malaysia Edit

In 2014, Malaysia was the world's third largest manufacturer of photovoltaics equipment, behind China and the European Union.[164]

United States Edit

Solar energy production in the U.S. has doubled from 2013 to 2019.[165] This was driven first by the falling price of quality silicon,[166][167][168] and later simply by the globally plunging cost of photovoltaic modules.[161][169] In 2018, the U.S. added 10.8GW of installed solar photovoltaic energy, an increase of 21%.[162]

Materials sourcing Edit

Like many other energy generation technologies, the manufacture of solar cells, especially its rapid expansion, has many environmental and supply-chain implications. Global mining may adapt and potentially expand for sourcing the needed minerals which vary per type of solar cell.[170][171] Recycling solar panels could be a source for materials that would otherwise need to be mined.[43]

Disposal Edit

Solar cells degrade over time and lose their efficiency. Solar cells in extreme climates, such as desert or polar, are more prone to degradation due to exposure to harsh UV light and snow loads respectively.[172] Usually, solar panels are given a lifespan of 25–30 years before they get decommissioned.[173]

The International Renewable Energy Agency estimated that the amount of solar panel electronic waste generated in 2016 was 43,500–250,000 metric tons. This number is estimated to increase substantially by 2030, reaching an estimated waste volume of 60–78 million metric tons in 2050.[174]

Recycling Edit

Solar panels are recycled through different methods. The recycling process include a three step process, module recycling, cell recycling and waste handling, to break down Si modules and recover various materials. The recovered metals and Si are re-usable to the solar industry and generate $11–12.10/module in revenue at today's prices for Ag and solar-grade Si.

Some solar modules (For example: First Solar CdTe solar module) contains toxic materials like lead and cadmium which, when broken, could possible leach into the soil and contaminate the environment. The First Solar panel recycling plant opened in Rousset, France in 2018. It was set to recycle 1300 tonnes of solar panel waste a year, and can increase its capacity to 4000 tonnes.[175][176][177]

In 2020, the first global assessment into promising approaches of solar photovoltaic modules recycling was published. Scientists recommended "research and development to reduce recycling costs and environmental impacts compared to disposal while maximizing material recovery" as well as facilitation and use of techno–economic analyses. Furthermore, they found the recovery of high-value silicon to be more advantageous than recovery of intact silicon wafers, with the former still requiring design of purification processes for recovered silicon.[178][179] If recycling is driven only by market-based prices, rather than also environmental regulations, the economic incentives for recycling remain uncertain and as of 2021 the environmental impact of different types of developed recycling techniques still need to be quantified.[43]

See also Edit

  Renewable energy portal

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Bibliography Edit

  • Perlin, John (1999). From space to Earth: the story of solar electricity. Earthscan. p. 50. ISBN 978-0-937948-14-9.

External links Edit

  • Photovoltaics CDROM online 15 April 2014 at the Wayback Machine
  • Solar cell manufacturing techniques
  • Renewable Energy: Solar at Curlie
  • at University of Southampton
  • NASA's Photovoltaic Info
  • Green, M. A.; Emery, K.; Hishikawa, Y.; Warta, W. (2010). "Solar cell efficiency tables (version 36)". Progress in Photovoltaics: Research and Applications. 18 (5): 346. doi:10.1002/pip.1021.
  • "Electric Energy From Sun Produced by Light Cell" Popular Mechanics, July 1931 article on various 1930s research on solar cells
  • Wong, L. H.; Zakutayev, A.; Major, J. D.; Hao, X.; Walsh, A.; Todorov, T. K.; Saucedo, E. (2019). "Emerging inorganic solar cell efficiency tables (Version 1)". Journal of Physics: Energy. Accepted manuscript. doi: 10.1088/2515-7655/ab2338 Emerging inorganic solar cell efficiency tables (Version 1)

solar, cell, convection, cells, surface, solar, granule, solar, cell, photovoltaic, cell, cell, electronic, device, that, converts, energy, light, directly, into, electricity, means, photovoltaic, effect, form, photoelectric, cell, device, whose, electrical, c. For convection cells on the Sun s surface see Solar granule A solar cell or photovoltaic cell PV cell is an electronic device that converts the energy of light directly into electricity by means of the photovoltaic effect 1 It is a form of photoelectric cell a device whose electrical characteristics such as current voltage or resistance vary when exposed to light Individual solar cell devices are often the electrical building blocks of photovoltaic modules known colloquially as solar panels The common single junction silicon solar cell can produce a maximum open circuit voltage of approximately 0 5 to 0 6 volts 2 A conventional crystalline silicon solar cell as of 2005 Electrical contacts made from busbars the larger silver colored strips and fingers the smaller ones are printed on the silicon wafer Symbol of a Photovoltaic cell Photovoltaic cells may operate under sunlight or artificial light In addition to producing energy they can be used as a photodetector for example infrared detectors detecting light or other electromagnetic radiation near the visible range or measuring light intensity The operation of a PV cell requires three basic attributes The absorption of light generating excitons bound electron hole pairs unbound electron hole pairs via excitons or plasmons The separation of charge carriers of opposite types The separate extraction of those carriers to an external circuit In contrast a solar thermal collector supplies heat by absorbing sunlight for the purpose of either direct heating or indirect electrical power generation from heat A photoelectrolytic cell photoelectrochemical cell on the other hand refers either to a type of photovoltaic cell like that developed by Edmond Becquerel and modern dye sensitized solar cells or to a device that splits water directly into hydrogen and oxygen using only solar illumination Photovoltaic cells and solar collectors are the two means of producing solar power Contents 1 Applications 1 1 Vehicular applications 1 2 Cells modules panels and systems 2 History 2 1 Space applications 2 2 Improved manufacturing methods 2 3 Research and industrial production 3 Declining costs and exponential growth 3 1 Subsidies and grid parity 4 Theory 5 Efficiency 6 Materials 6 1 Crystalline silicon 6 1 1 Monocrystalline silicon 6 1 2 Epitaxial silicon development 6 1 3 Polycrystalline silicon 6 1 4 Ribbon silicon 6 1 5 Mono like multi silicon MLM 6 2 Thin film 6 2 1 Cadmium telluride 6 2 2 Copper indium gallium selenide 6 2 3 Silicon thin film 6 2 4 Gallium arsenide thin film 6 3 Multijunction cells 6 3 1 GaInP Si dual junction solar cells 7 Research in solar cells 7 1 Perovskite solar cells 7 2 Bifacial solar cells 7 3 Intermediate band 7 4 Liquid inks 7 5 Upconversion and downconversion 7 6 Light absorbing dyes 7 7 Quantum dots 7 8 Organic polymer solar cells 7 9 Adaptive cells 7 10 Surface texturing 7 11 Encapsulation 7 12 Autonomous maintenance 8 Manufacture 8 1 Manufacturers and certification 8 1 1 China 8 1 2 Malaysia 8 1 3 United States 8 2 Materials sourcing 9 Disposal 9 1 Recycling 10 See also 11 References 12 Bibliography 13 External linksApplications EditAssemblies of solar cells are used to make solar modules that generate electrical power from sunlight as distinguished from a solar thermal module or solar hot water panel A solar array generates solar power using solar energy Vehicular applications Edit nbsp The Sunraycer vehicle developed by GM General Motors Application of solar cells as an alternative energy source for vehicular applications is a growing industry Electric vehicles that operate off of solar energy and or sunlight are commonly referred to as solar cars citation needed These vehicles use solar panels to convert absorbed light into electrical energy that is then stored in batteries citation needed There are multiple input factors that affect the output power of solar cells such as temperature material properties weather conditions solar irradiance and more 3 The first instance of photovoltaic cells within vehicular applications was around midway through the second half of the 1900 s In an effort to increase publicity and awareness in solar powered transportation Hans Tholstrup decided to set up the first edition of the World Solar Challenge in 1987 4 It was a 3000 km race across the Australian outback where competitors from industry research groups and top universities around the globe were invited to compete 4 General Motors ended up winning the event by a significant margin with their Sunraycer vehicle that achieved speeds of over 40 mph 4 Contrary to popular belief however solar powered cars are one of the oldest alternative energy vehicles 5 Current solar vehicles harness energy from the Sun via Solar panels which are a collected group of solar cells working in tandem towards a common goal 6 These solid state devices use quantum mechanical transitions in order to convert a given amount of solar power into electrical power 6 The electricity produced as a result is then stored in the vehicle s battery in order to run the motor of the vehicle 6 Batteries in solar powered vehicles differ from those in standard ICE cars because they are fashioned in a way to impart more power towards the electrical components of the vehicle for a longer duration 7 Cells modules panels and systems Edit Main article Photovoltaic system nbsp From a solar cell to a PV system Diagram of the possible components of a photovoltaic systemMultiple solar cells in an integrated group all oriented in one plane constitute a solar photovoltaic panel or module Photovoltaic modules often have a sheet of glass on the sun facing side allowing light to pass while protecting the semiconductor wafers Solar cells are usually connected in series creating additive voltage Connecting cells in parallel yields a higher current However problems in paralleled cells such as shadow effects can shut down the weaker less illuminated parallel string a number of series connected cells causing substantial power loss and possible damage because of the reverse bias applied to the shadowed cells by their illuminated partners citation needed Although modules can be interconnected to create an array with the desired peak DC voltage and loading current capacity which can be done with or without using independent MPPTs maximum power point trackers or specific to each module with or without module level power electronic MLPE units such as microinverters or DC DC optimizers Shunt diodes can reduce shadowing power loss in arrays with series parallel connected cells Typical PV system prices in 2013 in selected countries US W Australia China France Germany Italy Japan United Kingdom United StatesResidential 1 8 1 5 4 1 2 4 2 8 4 2 2 8 4 9Commercial 1 7 1 4 2 7 1 8 1 9 3 6 2 4 4 5Utility scale 2 0 1 4 2 2 1 4 1 5 2 9 1 9 3 3Source IEA Technology Roadmap Solar Photovoltaic Energy report 2014 edition 8 15 Note DOE Photovoltaic System Pricing Trends reports lower prices for the U S 9 By 2020 the United States cost per watt for a utility scale system had declined to 0 94 10 History EditFor a chronological guide see Timeline of solar cells See also Research in solar cells The photovoltaic effect was experimentally demonstrated first by French physicist Edmond Becquerel In 1839 at age 19 he built the world s first photovoltaic cell in his father s laboratory Willoughby Smith first described the Effect of Light on Selenium during the passage of an Electric Current in a 20 February 1873 issue of Nature In 1883 Charles Fritts built the first solid state photovoltaic cell by coating the semiconductor selenium with a thin layer of gold to form the junctions the device was only around 1 efficient Other milestones include 1888 Russian physicist Aleksandr Stoletov built the first cell based on the outer photoelectric effect discovered by Heinrich Hertz in 1887 11 1904 Julius Elster together with Hans Friedrich Geitel devised the first practical photoelectric cell 12 1905 Albert Einstein proposed a new quantum theory of light and explained the photoelectric effect in a landmark paper for which he received the Nobel Prize in Physics in 1921 13 1941 Vadim Lashkaryov discovered p n junctions in Cu2O and Ag2S protocells 14 1946 Russell Ohl patented the modern junction semiconductor solar cell 15 while working on the series of advances that would lead to the transistor 1948 Introduction to the World of Semiconductors states Kurt Lehovec may have been the first to explain the photo voltaic effect in the peer reviewed journal Physical Review 16 17 1954 The first practical photovoltaic cell was publicly demonstrated at Bell Laboratories 18 The inventors were Calvin Souther Fuller Daryl Chapin and Gerald Pearson 19 1958 Solar cells gained prominence with their incorporation onto the Vanguard I satellite Space applications Edit See also Space based solar power nbsp NASA used solar cells on its spacecraft from the very beginning For Example Explorer 6 launched in 1959 had four arrays that folded out once in orbit They provided power for months in space Solar cells were first used in a prominent application when they were proposed and flown on the Vanguard satellite in 1958 as an alternative power source to the primary battery power source By adding cells to the outside of the body the mission time could be extended with no major changes to the spacecraft or its power systems In 1959 the United States launched Explorer 6 featuring large wing shaped solar arrays which became a common feature in satellites These arrays consisted of 9600 Hoffman solar cells By the 1960s solar cells were and still are the main power source for most Earth orbiting satellites and a number of probes into the solar system since they offered the best power to weight ratio However this success was possible because in the space application power system costs could be high because space users had few other power options and were willing to pay for the best possible cells The space power market drove the development of higher efficiencies in solar cells up until the National Science Foundation Research Applied to National Needs program began to push development of solar cells for terrestrial applications In the early 1990s the technology used for space solar cells diverged from the silicon technology used for terrestrial panels with the spacecraft application shifting to gallium arsenide based III V semiconductor materials which then evolved into the modern III V multijunction photovoltaic cell used on spacecraft In recent years research has moved towards designing and manufacturing lightweight flexible and highly efficient solar cells Terrestrial solar cell technology generally uses photovoltaic cells that are laminated with a layer of glass for strength and protection Space applications for solar cells require that the cells and arrays are both highly efficient and extremely lightweight Some newer technology implemented on satellites are multi junction photovoltaic cells which are composed of different PN junctions with varying bandgaps in order to utilize a wider spectrum of the sun s energy Additionally large satellites require the use of large solar arrays to produce electricity These solar arrays need to be broken down to fit in the geometric constraints of the launch vehicle the satellite travels on before being injected into orbit Historically solar cells on satellites consisted of several small terrestrial panels folded together These small panels would be unfolded into a large panel after the satellite is deployed in its orbit Newer satellites aim to use flexible rollable solar arrays that are very lightweight and can be packed into a very small volume The smaller size and weight of these flexible arrays drastically decreases the overall cost of launching a satellite due to the direct relationship between payload weight and launch cost of a launch vehicle 20 In 2020 the US Naval Research Laboratory conducted its first test of solar power generation in a satellite the Photovoltaic Radio frequency Antenna Module PRAM experiment aboard the Boeing X 37 21 22 Improved manufacturing methods Edit Improvements were gradual over the 1960s This was also the reason that costs remained high because space users were willing to pay for the best possible cells leaving no reason to invest in lower cost less efficient solutions The price was determined largely by the semiconductor industry their move to integrated circuits in the 1960s led to the availability of larger boules at lower relative prices As their price fell the price of the resulting cells did as well These effects lowered 1971 cell costs to some 100 per watt 23 In late 1969 Elliot Berman joined Exxon s task force which was looking for projects 30 years in the future and in April 1973 he founded Solar Power Corporation SPC a wholly owned subsidiary of Exxon at that time 24 25 26 The group had concluded that electrical power would be much more expensive by 2000 and felt that this increase in price would make alternative energy sources more attractive He conducted a market study and concluded that a price per watt of about 20 watt would create significant demand 24 The team eliminated the steps of polishing the wafers and coating them with an anti reflective layer relying on the rough sawn wafer surface The team also replaced the expensive materials and hand wiring used in space applications with a printed circuit board on the back acrylic plastic on the front and silicone glue between the two potting the cells 27 Solar cells could be made using cast off material from the electronics market By 1973 they announced a product and SPC convinced Tideland Signal to use its panels to power navigational buoys initially for the U S Coast Guard 25 Research and industrial production Edit Research into solar power for terrestrial applications became prominent with the U S National Science Foundation s Advanced Solar Energy Research and Development Division within the Research Applied to National Needs program which ran from 1969 to 1977 28 and funded research on developing solar power for ground electrical power systems A 1973 conference the Cherry Hill Conference set forth the technology goals required to achieve this goal and outlined an ambitious project for achieving them kicking off an applied research program that would be ongoing for several decades 29 The program was eventually taken over by the Energy Research and Development Administration ERDA 30 which was later merged into the U S Department of Energy Following the 1973 oil crisis oil companies used their higher profits to start or buy solar firms and were for decades the largest producers Exxon ARCO Shell Amoco later purchased by BP and Mobil all had major solar divisions during the 1970s and 1980s Technology companies also participated including General Electric Motorola IBM Tyco and RCA 31 Declining costs and exponential growth Edit nbsp Price per watt history for conventional c Si solar cells since 1977 nbsp Swanson s law stating that solar module prices have dropped about 20 for each doubling of installed capacity defines the learning curve of solar photovoltaics 32 nbsp Growth of photovoltaics Worldwide total installed PV capacity nbsp Energy volume of silicon solar cells and oil harnessed by human beings per dollar Carbon intensity of some key electricity generation technologies 33 Adjusting for inflation it cost 96 per watt for a solar module in the mid 1970s Process improvements and a very large boost in production have brought that figure down more than 99 to 30 per watt in 2018 34 and as low as 20 per watt in 2020 35 Swanson s law is an observation similar to Moore s Law that states that solar cell prices fall 20 for every doubling of industry capacity It was featured in an article in the British weekly newspaper The Economist in late 2012 36 Balance of system costs were then higher than those of the panels Large commercial arrays could be built as of 2018 at below 1 00 a watt fully commissioned 10 As the semiconductor industry moved to ever larger boules older equipment became inexpensive Cell sizes grew as equipment became available on the surplus market ARCO Solar s original panels used cells 2 to 4 inches 50 to 100 mm in diameter Panels in the 1990s and early 2000s generally used 125 mm wafers since 2008 almost all new panels use 156 mm cells The widespread introduction of flat screen televisions in the late 1990s and early 2000s led to the wide availability of large high quality glass sheets to cover the panels During the 1990s polysilicon poly cells became increasingly popular These cells offer less efficiency than their monosilicon mono counterparts but they are grown in large vats that reduce cost By the mid 2000s poly was dominant in the low cost panel market but more recently the mono returned to widespread use Manufacturers of wafer based cells responded to high silicon prices in 2004 2008 with rapid reductions in silicon consumption In 2008 according to Jef Poortmans director of IMEC s organic and solar department current cells use 8 9 grams 0 28 0 32 oz of silicon per watt of power generation with wafer thicknesses in the neighborhood of 200 microns Crystalline silicon panels dominate worldwide markets and are mostly manufactured in China and Taiwan By late 2011 a drop in European demand dropped prices for crystalline solar modules to about 1 09 37 per watt down sharply from 2010 Prices continued to fall in 2012 reaching 0 62 watt by 4Q2012 38 Solar PV is growing fastest in Asia with China and Japan currently accounting for half of worldwide deployment 39 Global installed PV capacity reached at least 301 gigawatts in 2016 and grew to supply 1 3 of global power by 2016 40 It was anticipated that electricity from PV will be competitive with wholesale electricity costs all across Europe and the energy payback time of crystalline silicon modules can be reduced to below 0 5 years by 2020 41 Falling costs are considered one of the biggest factors in the rapid growth of renewable energy with the cost of solar photovoltaic electricity falling by 85 between 2010 when solar and wind made up 1 7 of global electricity generation and 2021 where they made up 8 7 42 In 2019 solar cells accounted for 3 of the world s electricity generation 43 Subsidies and grid parity Edit Solar specific feed in tariffs vary by country and within countries Such tariffs encourage the development of solar power projects Widespread grid parity the point at which photovoltaic electricity is equal to or cheaper than grid power without subsidies likely requires advances on all three fronts Proponents of solar hope to achieve grid parity first in areas with abundant sun and high electricity costs such as in California and Japan 44 In 2007 BP claimed grid parity for Hawaii and other islands that otherwise use diesel fuel to produce electricity George W Bush set 2015 as the date for grid parity in the US 45 46 The Photovoltaic Association reported in 2012 that Australia had reached grid parity ignoring feed in tariffs 47 The price of solar panels fell steadily for 40 years interrupted in 2004 when high subsidies in Germany drastically increased demand there and greatly increased the price of purified silicon which is used in computer chips as well as solar panels The recession of 2008 and the onset of Chinese manufacturing caused prices to resume their decline In the four years after January 2008 prices for solar modules in Germany dropped from 3 to 1 per peak watt During that same time production capacity surged with an annual growth of more than 50 China increased market share from 8 in 2008 to over 55 in the last quarter of 2010 48 In December 2012 the price of Chinese solar panels had dropped to 0 60 Wp crystalline modules 49 The abbreviation Wp stands for watt peak capacity or the maximum capacity under optimal conditions 50 As of the end of 2016 it was reported that spot prices for assembled solar panels not cells had fallen to a record low of US 0 36 Wp The second largest supplier Canadian Solar Inc had reported costs of US 0 37 Wp in the third quarter of 2016 having dropped 0 02 from the previous quarter and hence was probably still at least breaking even Many producers expected costs would drop to the vicinity of 0 30 by the end of 2017 51 It was also reported that new solar installations were cheaper than coal based thermal power plants in some regions of the world and this was expected to be the case in most of the world within a decade 52 Theory Edit nbsp Schematic of charge collection by solar cells Light transmits through transparent conducting electrode creating electron hole pairs which are collected by both the electrodes 53 nbsp Working mechanism of a solar cellMain article Theory of solar cells A solar cell is made of semiconducting materials such as silicon that have been fabricated into a p n junction Such junctions are made by doping one side of the device p type and the other n type for example in the case of silicon by introducing small concentrations of boron or phosphorus respectively In operation photons in sunlight hit the solar cell and are absorbed by the semiconductor When the photons are absorbed electrons are excited from the valence band to the conduction band or from occupied to unoccupied molecular orbitals in the case of an organic solar cell producing electron hole pairs If the electron hole pairs are created near the junction between p type and n type materials the local electric field sweeps them apart to opposite electrodes producing an excess of electrons on one side and an excess of holes on the other When the solar cell is unconnected or the external electrical load is very high the electrons and holes will ultimately restore equilibrium by diffusing back across the junction against the field and recombine with each other giving off heat but if the load is small enough then it is easier for equilibrium to be restored by the excess electrons going around the external circuit doing useful work along the way An array of solar cells converts solar energy into a usable amount of direct current DC electricity An inverter can convert the power to alternating current AC The most commonly known solar cell is configured as a large area p n junction made from silicon Other possible solar cell types are organic solar cells dye sensitized solar cells perovskite solar cells quantum dot solar cells etc The illuminated side of a solar cell generally has a transparent conducting film for allowing light to enter into the active material and to collect the generated charge carriers Typically films with high transmittance and high electrical conductance such as indium tin oxide conducting polymers or conducting nanowire networks are used for the purpose 53 Efficiency Edit nbsp The Shockley Queisser limit for the theoretical maximum efficiency of a solar cell Semiconductors with band gap between 1 and 1 5eV 827 nm to 1240 nm near infrared have the greatest potential to form an efficient single junction cell The efficiency limit shown here can be exceeded by multijunction solar cells Main article Solar cell efficiency Solar cell efficiency may be broken down into reflectance efficiency thermodynamic efficiency charge carrier separation efficiency and conductive efficiency The overall efficiency is the product of these individual metrics The power conversion efficiency of a solar cell is a parameter which is defined by the fraction of incident power converted into electricity 54 A solar cell has a voltage dependent efficiency curve temperature coefficients and allowable shadow angles Due to the difficulty in measuring these parameters directly other parameters are substituted thermodynamic efficiency quantum efficiency integrated quantum efficiency VOC ratio and fill factor Reflectance losses are a portion of quantum efficiency under external quantum efficiency Recombination losses make up another portion of quantum efficiency VOC ratio and fill factor Resistive losses are predominantly categorized under fill factor but also make up minor portions of quantum efficiency VOC ratio The fill factor is the ratio of the actual maximum obtainable power to the product of the open circuit voltage and short circuit current This is a key parameter in evaluating performance In 2009 typical commercial solar cells had a fill factor gt 0 70 Grade B cells were usually between 0 4 and 0 7 55 Cells with a high fill factor have a low equivalent series resistance and a high equivalent shunt resistance so less of the current produced by the cell is dissipated in internal losses Single p n junction crystalline silicon devices are now approaching the theoretical limiting power efficiency of 33 16 56 noted as the Shockley Queisser limit in 1961 In the extreme with an infinite number of layers the corresponding limit is 86 using concentrated sunlight 57 nbsp Reported timeline of research solar cell energy conversion efficiencies National Renewable Energy Laboratory In 2014 three companies broke the record of 25 6 for a silicon solar cell Panasonic s was the most efficient The company moved the front contacts to the rear of the panel eliminating shaded areas In addition they applied thin silicon films to the high quality silicon wafer s front and back to eliminate defects at or near the wafer surface 58 In 2015 a 4 junction GaInP GaAs GaInAsP GaInAs solar cell achieved a new laboratory record efficiency of 46 1 concentration ratio of sunlight 312 in a French German collaboration between the Fraunhofer Institute for Solar Energy Systems Fraunhofer ISE CEA LETI and SOITEC 59 In September 2015 Fraunhofer ISE announced the achievement of an efficiency above 20 for epitaxial wafer cells The work on optimizing the atmospheric pressure chemical vapor deposition APCVD in line production chain was done in collaboration with NexWafe GmbH a company spun off from Fraunhofer ISE to commercialize production 60 61 For triple junction thin film solar cells the world record is 13 6 set in June 2015 62 In 2016 researchers at Fraunhofer ISE announced a GaInP GaAs Si triple junction solar cell with two terminals reaching 30 2 efficiency without concentration 63 In 2017 a team of researchers at National Renewable Energy Laboratory NREL EPFL and CSEM Switzerland reported record one sun efficiencies of 32 8 for dual junction GaInP GaAs solar cell devices In addition the dual junction device was mechanically stacked with a Si solar cell to achieve a record one sun efficiency of 35 9 for triple junction solar cells 64 Further information Timeline of solar cellsMaterials Edit nbsp Global photovoltaics market share by technology 1980 2021 65 24 25 Solar cells are typically named after the semiconducting material they are made of These materials must have certain characteristics in order to absorb sunlight Some cells are designed to handle sunlight that reaches the Earth s surface while others are optimized for use in space Solar cells can be made of a single layer of light absorbing material single junction or use multiple physical configurations multi junctions to take advantage of various absorption and charge separation mechanisms Solar cells can be classified into first second and third generation cells The first generation cells also called conventional traditional or wafer based cells are made of crystalline silicon the commercially predominant PV technology that includes materials such as polysilicon and monocrystalline silicon Second generation cells are thin film solar cells that include amorphous silicon CdTe and CIGS cells and are commercially significant in utility scale photovoltaic power stations building integrated photovoltaics or in small stand alone power system The third generation of solar cells includes a number of thin film technologies often described as emerging photovoltaics most of them have not yet been commercially applied and are still in the research or development phase Many use organic materials often organometallic compounds as well as inorganic substances Despite the fact that their efficiencies had been low and the stability of the absorber material was often too short for commercial applications there is research into these technologies as they promise to achieve the goal of producing low cost high efficiency solar cells 66 As of 2016 the most popular and efficient solar cells were those made from thin wafers of silicon which are also the oldest solar cell technology 67 Crystalline silicon Edit Main article Crystalline silicon By far the most prevalent bulk material for solar cells is crystalline silicon c Si also known as solar grade silicon citation needed Bulk silicon is separated into multiple categories according to crystallinity and crystal size in the resulting ingot ribbon or wafer These cells are entirely based around the concept of a p n junction Solar cells made of c Si are made from wafers between 160 and 240 micrometers thick Monocrystalline silicon Edit Main article Monocrystalline silicon nbsp The roof bonnet and large parts of the outer shell of the Sion are equipped with highly efficient monocrystalline silicon cellsMonocrystalline silicon mono Si solar cells feature a single crystal composition that enables electrons to move more freely than in a multi crystal configuration Consequently monocrystalline solar panels deliver a higher efficiency than their multicrystalline counterparts 68 The corners of the cells look clipped like an octagon because the wafer material is cut from cylindrical ingots that are typically grown by the Czochralski process Solar panels using mono Si cells display a distinctive pattern of small white diamonds Epitaxial silicon development Edit Epitaxial wafers of crystalline silicon can be grown on a monocrystalline silicon seed wafer by chemical vapor deposition CVD and then detached as self supporting wafers of some standard thickness e g 250 µm that can be manipulated by hand and directly substituted for wafer cells cut from monocrystalline silicon ingots Solar cells made with this kerfless technique can have efficiencies approaching those of wafer cut cells but at appreciably lower cost if the CVD can be done at atmospheric pressure in a high throughput inline process 60 61 The surface of epitaxial wafers may be textured to enhance light absorption 69 70 In June 2015 it was reported that heterojunction solar cells grown epitaxially on n type monocrystalline silicon wafers had reached an efficiency of 22 5 over a total cell area of 243 4 cm2 displaystyle 2 nbsp 71 Polycrystalline silicon Edit Main article Polycrystalline silicon Polycrystalline silicon or multicrystalline silicon multi Si cells are made from cast square ingots large blocks of molten silicon carefully cooled and solidified They consist of small crystals giving the material its typical metal flake effect Polysilicon cells are the most common type used in photovoltaics and are less expensive but also less efficient than those made from monocrystalline silicon Ribbon silicon Edit Ribbon silicon is a type of polycrystalline silicon it is formed by drawing flat thin films from molten silicon and results in a polycrystalline structure These cells are cheaper to make than multi Si due to a great reduction in silicon waste as this approach does not require sawing from ingots 72 However they are also less efficient Mono like multi silicon MLM Edit This form was developed in the 2000s and introduced commercially around 2009 Also called cast mono this design uses polycrystalline casting chambers with small seeds of mono material The result is a bulk mono like material that is polycrystalline around the outsides When sliced for processing the inner sections are high efficiency mono like cells but square instead of clipped while the outer edges are sold as conventional poly This production method results in mono like cells at poly like prices 73 Thin film Edit Main article Thin film solar cell Thin film technologies reduce the amount of active material in a cell Most designs sandwich active material between two panes of glass Since silicon solar panels only use one pane of glass thin film panels are approximately twice as heavy as crystalline silicon panels although they have a smaller ecological impact determined from life cycle analysis 74 75 Cadmium telluride Edit Main article Cadmium telluride photovoltaics Cadmium telluride is the only thin film material so far to rival crystalline silicon in cost watt However cadmium is highly toxic and tellurium anion telluride supplies are limited The cadmium present in the cells would be toxic if released However release is impossible during normal operation of the cells and is unlikely during fires in residential roofs 76 A square meter of CdTe contains approximately the same amount of Cd as a single C cell nickel cadmium battery in a more stable and less soluble form 76 Copper indium gallium selenide Edit Main article Copper indium gallium selenide solar cell Copper indium gallium selenide CIGS is a direct band gap material It has the highest efficiency 20 among all commercially significant thin film materials see CIGS solar cell Traditional methods of fabrication involve vacuum processes including co evaporation and sputtering Recent developments at IBM and Nanosolar attempt to lower the cost by using non vacuum solution processes 77 Silicon thin film Edit Silicon thin film cells are mainly deposited by chemical vapor deposition typically plasma enhanced PE CVD from silane gas and hydrogen gas Depending on the deposition parameters this can yield amorphous silicon a Si or a Si H protocrystalline silicon or nanocrystalline silicon nc Si or nc Si H also called microcrystalline silicon 78 Amorphous silicon is the most well developed thin film technology to date An amorphous silicon a Si solar cell is made of non crystalline or microcrystalline silicon Amorphous silicon has a higher bandgap 1 7 eV than crystalline silicon c Si 1 1 eV which means it absorbs the visible part of the solar spectrum more strongly than the higher power density infrared portion of the spectrum The production of a Si thin film solar cells uses glass as a substrate and deposits a very thin layer of silicon by plasma enhanced chemical vapor deposition PECVD Protocrystalline silicon with a low volume fraction of nanocrystalline silicon is optimal for high open circuit voltage 79 Nc Si has about the same bandgap as c Si and nc Si and a Si can advantageously be combined in thin layers creating a layered cell called a tandem cell The top cell in a Si absorbs the visible light and leaves the infrared part of the spectrum for the bottom cell in nc Si Gallium arsenide thin film Edit The semiconductor material gallium arsenide GaAs is also used for single crystalline thin film solar cells Although GaAs cells are very expensive citation needed they hold the world s record in efficiency for a single junction solar cell at 28 8 80 Typically fabricated on crystalline silicon wafer 81 with a 41 fill factor by moving to porous silicon fill factor can be increased to 56 with potentially reduced cost Using less active GaAs material by fabricating nanowires is another potential pathway to cost reduction 82 GaAs is more commonly used in multijunction photovoltaic cells for concentrated photovoltaics CPV HCPV and for solar panels on spacecraft as the industry favours efficiency over cost for space based solar power Based on the previous literature and some theoretical analysis there are several reasons why GaAs has such high power conversion efficiency First GaAs bandgap is 1 43ev which is almost ideal for solar cells Second because Gallium is a by product of the smelting of other metals GaAs cells are relatively insensitive to heat and it can keep high efficiency when temperature is quite high Third GaAs has the wide range of design options Using GaAs as active layer in solar cell engineers can have multiple choices of other layers which can better generate electrons and holes in GaAs Multijunction cells Edit Main article Multi junction solar cell nbsp Dawn s 10 kW triple junction gallium arsenide solar array at full extensionMulti junction cells consist of multiple thin films each essentially a solar cell grown on top of another typically using metalorganic vapour phase epitaxy Each layer has a different band gap energy to allow it to absorb electromagnetic radiation over a different portion of the spectrum Multi junction cells were originally developed for special applications such as satellites and space exploration but are now used increasingly in terrestrial concentrator photovoltaics CPV an emerging technology that uses lenses and curved mirrors to concentrate sunlight onto small highly efficient multi junction solar cells By concentrating sunlight up to a thousand times High concentration photovoltaics HCPV has the potential to outcompete conventional solar PV in the future 83 21 26 Tandem solar cells based on monolithic series connected gallium indium phosphide GaInP gallium arsenide GaAs and germanium Ge p n junctions are increasing sales despite cost pressures 84 Between December 2006 and December 2007 the cost of 4N gallium metal rose from about 350 per kg to 680 per kg Additionally germanium metal prices have risen substantially to 1000 1200 per kg this year Those materials include gallium 4N 6N and 7N Ga arsenic 4N 6N and 7N and germanium pyrolitic boron nitride pBN crucibles for growing crystals and boron oxide these products are critical to the entire substrate manufacturing industry citation needed A triple junction cell for example may consist of the semiconductors GaAs Ge and GaInP2 85 Triple junction GaAs solar cells were used as the power source of the Dutch four time World Solar Challenge winners Nuna in 2003 2005 and 2007 and by the Dutch solar cars Solutra 2005 Twente One 2007 and 21Revolution 2009 citation needed GaAs based multi junction devices are the most efficient solar cells to date On 15 October 2012 triple junction metamorphic cells reached a record high of 44 86 GaInP Si dual junction solar cells Edit In 2016 a new approach was described for producing hybrid photovoltaic wafers combining the high efficiency of III V multi junction solar cells with the economies and wealth of experience associated with silicon The technical complications involved in growing the III V material on silicon at the required high temperatures a subject of study for some 30 years are avoided by epitaxial growth of silicon on GaAs at low temperature by plasma enhanced chemical vapor deposition PECVD 87 Si single junction solar cells have been widely studied for decades and are reaching their practical efficiency of 26 under 1 sun conditions 88 Increasing this efficiency may require adding more cells with bandgap energy larger than 1 1 eV to the Si cell allowing to convert short wavelength photons for generation of additional voltage A dual junction solar cell with a band gap of 1 6 1 8 eV as a top cell can reduce thermalization loss produce a high external radiative efficiency and achieve theoretical efficiencies over 45 89 A tandem cell can be fabricated by growing the GaInP and Si cells Growing them separately can overcome the 4 lattice constant mismatch between Si and the most common III V layers that prevent direct integration into one cell The two cells therefore are separated by a transparent glass slide so the lattice mismatch does not cause strain to the system This creates a cell with four electrical contacts and two junctions that demonstrated an efficiency of 18 1 With a fill factor FF of 76 2 the Si bottom cell reaches an efficiency of 11 7 0 4 in the tandem device resulting in a cumulative tandem cell efficiency of 29 8 90 This efficiency exceeds the theoretical limit of 29 4 91 and the record experimental efficiency value of a Si 1 sun solar cell and is also higher than the record efficiency 1 sun GaAs device However using a GaAs substrate is expensive and not practical Hence researchers try to make a cell with two electrical contact points and one junction which does not need a GaAs substrate This means there will be direct integration of GaInP and Si Research in solar cells EditSee also Solar cell research and History Perovskite solar cells Edit Main article Perovskite solar cell Perovskite solar cells are solar cells that include a perovskite structured material as the active layer Most commonly this is a solution processed hybrid organic inorganic tin or lead halide based material Efficiencies have increased from below 5 at their first usage in 2009 to 25 5 in 2020 making them a very rapidly advancing technology and a hot topic in the solar cell field 92 Researchers at University of Rochester reported in 2023 that significant further improvements in cell efficiency can be achieved by utilizing Purcell effect 93 Perovskite solar cells are also forecast to be extremely cheap to scale up making them a very attractive option for commercialisation So far most types of perovskite solar cells have not reached sufficient operational stability to be commercialised although many research groups are investigating ways to solve this 94 Energy and environmental sustainability of perovskite solar cells and tandem perovskite are shown to be dependent on the structures 95 96 97 Photonic front contacts for light management can improve the perovskite cells performance via enhanced broadband absorption while allowing better operational stability due to protection against the harmful high energy above Visible radiation 98 The inclusion of the toxic element lead in the most efficient perovskite solar cells is a potential problem for commercialisation 99 Bifacial solar cells Edit Main article Bifacial solar cells nbsp Bifacial solar cell plant in Noto Senegal 1988 Floor painted in white to enhance albedo With a transparent rear side bifacial solar cells can absorb light from both the front and rear sides Hence they can produce more electricity than conventional monofacial solar cells The first patent of bifacial solar cells was filed by Japanese researcher Hiroshi Mori in 1966 100 Later it is said that Russia was the first to deploy bifacial solar cells in their space program in the 1970s citation needed In 1976 the Institute for Solar Energy of the Technical University of Madrid began a research program for the development of bifacial solar cells led by Prof Antonio Luque Based on 1977 US and Spanish patents by Luque a practical bifacial cell was proposed with a front face as anode and a rear face as cathode in previously reported proposals and attempts both faces were anodic and interconnection between cells was complicated and expensive 101 102 103 In 1980 Andres Cuevas a PhD student in Luque s team demonstrated experimentally a 50 increase in output power of bifacial solar cells relative to identically oriented and tilted monofacial ones when a white background was provided 104 In 1981 the company Isofoton was founded in Malaga to produce the developed bifacial cells thus becoming the first industrialization of this PV cell technology With an initial production capacity of 300 kW yr of bifacial solar cells early landmarks of Isofoton s production were the 20kWp power plant in San Agustin de Guadalix built in 1986 for Iberdrola and an off grid installation by 1988 also of 20kWp in the village of Noto Gouye Diama Senegal funded by the Spanish international aid and cooperation programs Due to the reduced manufacturing cost companies have again started to produce commercial bifacial modules since 2010 By 2017 there were at least eight certified PV manufacturers providing bifacial modules in North America The International Technology Roadmap for Photovoltaics ITRPV predicted that the global market share of bifacial technology will expand from less than 5 in 2016 to 30 in 2027 105 Due to the significant interest in the bifacial technology a recent study has investigated the performance and optimization of bifacial solar modules worldwide 106 107 The results indicate that across the globe ground mounted bifacial modules can only offer 10 gain in annual electricity yields compared to the monofacial counterparts for a ground albedo coefficient of 25 typical for concrete and vegetation groundcovers However the gain can be increased to 30 by elevating the module 1 m above the ground and enhancing the ground albedo coefficient to 50 Sun et al also derived a set of empirical equations that can optimize bifacial solar modules analytically 106 In addition there is evidence that bifacial panels work better than traditional panels in snowy environments as bifacials on dual axis trackers made 14 more electricity in a year than their monofacial counterparts and 40 during the peak winter months 108 An online simulation tool is available to model the performance of bifacial modules in any arbitrary location across the entire world It can also optimize bifacial modules as a function of tilt angle azimuth angle and elevation above the ground 109 Intermediate band Edit Main article Intermediate band photovoltaics Intermediate band photovoltaics in solar cell research provides methods for exceeding the Shockley Queisser limit on the efficiency of a cell It introduces an intermediate band IB energy level in between the valence and conduction bands Theoretically introducing an IB allows two photons with energy less than the bandgap to excite an electron from the valence band to the conduction band This increases the induced photocurrent and thereby efficiency 110 Luque and Marti first derived a theoretical limit for an IB device with one midgap energy level using detailed balance They assumed no carriers were collected at the IB and that the device was under full concentration They found the maximum efficiency to be 63 2 for a bandgap of 1 95eV with the IB 0 71eV from either the valence or conduction band Under one sun illumination the limiting efficiency is 47 111 Several means are under study to realize IB semiconductors with such optimum 3 bandgap configuration namely via materials engineering controlled inclusion of deep level impurities or highly mismatched alloys and nano structuring quantum dots in host hetero crystals 112 Liquid inks Edit In 2014 researchers at California NanoSystems Institute discovered using kesterite and perovskite improved electric power conversion efficiency for solar cells 113 Upconversion and downconversion Edit Photon upconversion is the process of using two low energy e g infrared photons to produce one higher energy photon downconversion is the process of using one high energy photon e g ultraviolet to produce two lower energy photons Either of these techniques could be used to produce higher efficiency solar cells by allowing solar photons to be more efficiently used The difficulty however is that the conversion efficiency of existing phosphors exhibiting up or down conversion is low and is typically narrow band One upconversion technique is to incorporate lanthanide doped materials Er3 Yb3 Ho3 or a combination taking advantage of their luminescence to convert infrared radiation to visible light Upconversion process occurs when two infrared photons are absorbed by rare earth ions to generate a high energy absorbable photon As example the energy transfer upconversion process ETU consists in successive transfer processes between excited ions in the near infrared The upconverter material could be placed below the solar cell to absorb the infrared light that passes through the silicon Useful ions are most commonly found in the trivalent state Er ions have been the most used Er3 ions absorb solar radiation around 1 54 µm Two Er3 ions that have absorbed this radiation can interact with each other through an upconversion process The excited ion emits light above the Si bandgap that is absorbed by the solar cell and creates an additional electron hole pair that can generate current However the increased efficiency was small In addition fluoroindate glasses have low phonon energy and have been proposed as suitable matrix doped with Ho3 ions 114 Light absorbing dyes Edit Main article Dye sensitized solar cells Dye sensitized solar cells DSSCs are made of low cost materials and do not need elaborate manufacturing equipment so they can be made in a DIY fashion In bulk it should be significantly less expensive than older solid state cell designs DSSC s can be engineered into flexible sheets and although its conversion efficiency is less than the best thin film cells its price performance ratio may be high enough to allow them to compete with fossil fuel electrical generation Typically a ruthenium metalorganic dye Ru centered is used as a monolayer of light absorbing material which is adsorbed onto a thin film of titanium dioxide The dye sensitized solar cell depends on this mesoporous layer of nanoparticulate titanium dioxide TiO2 to greatly amplify the surface area 200 300 m2 g TiO2 as compared to approximately 10 m2 g of flat single crystal which allows for a greater number of dyes per solar cell area which in term in increases the current The photogenerated electrons from the light absorbing dye are passed on to the n type TiO2 and the holes are absorbed by an electrolyte on the other side of the dye The circuit is completed by a redox couple in the electrolyte which can be liquid or solid This type of cell allows more flexible use of materials and is typically manufactured by screen printing or ultrasonic nozzles with the potential for lower processing costs than those used for bulk solar cells However the dyes in these cells also suffer from degradation under heat and UV light and the cell casing is difficult to seal due to the solvents used in assembly Due to this reason researchers have developed solid state dye sensitized solar cells that use a solid electrolyte to avoid leakage 115 The first commercial shipment of DSSC solar modules occurred in July 2009 from G24i Innovations 116 Quantum dots Edit Main article Quantum dot solar cell Quantum dot solar cells QDSCs are based on the Gratzel cell or dye sensitized solar cell architecture but employ low band gap semiconductor nanoparticles fabricated with crystallite sizes small enough to form quantum dots such as CdS CdSe Sb2 S3 PbS etc instead of organic or organometallic dyes as light absorbers Due to the toxicity associated with Cd and Pb based compounds there are also a series of green QD sensitizing materials in development such as CuInS2 CuInSe2 and CuInSeS 117 QD s size quantization allows for the band gap to be tuned by simply changing particle size They also have high extinction coefficients and have shown the possibility of multiple exciton generation 118 In a QDSC a mesoporous layer of titanium dioxide nanoparticles forms the backbone of the cell much like in a DSSC This TiO2 layer can then be made photoactive by coating with semiconductor quantum dots using chemical bath deposition electrophoretic deposition or successive ionic layer adsorption and reaction The electrical circuit is then completed through the use of a liquid or solid redox couple The efficiency of QDSCs has increased 119 to over 5 shown for both liquid junction 120 and solid state cells 121 with a reported peak efficiency of 11 91 122 In an effort to decrease production costs the Prashant Kamat research group 123 demonstrated a solar paint made with TiO2 and CdSe that can be applied using a one step method to any conductive surface with efficiencies over 1 124 However the absorption of quantum dots QDs in QDSCs is weak at room temperature 125 The plasmonic nanoparticles can be utilized to address the weak absorption of QDs e g nanostars 126 Adding an external infrared pumping source to excite intraband and interband transition of QDs is another solution 125 Organic polymer solar cells Edit Main articles Organic solar cell and Polymer solar cell Organic solar cells and polymer solar cells are built from thin films typically 100 nm of organic semiconductors including polymers such as polyphenylene vinylene and small molecule compounds like copper phthalocyanine a blue or green organic pigment and carbon fullerenes and fullerene derivatives such as PCBM They can be processed from liquid solution offering the possibility of a simple roll to roll printing process potentially leading to inexpensive large scale production In addition these cells could be beneficial for some applications where mechanical flexibility and disposability are important Current cell efficiencies are however very low and practical devices are essentially non existent Energy conversion efficiencies achieved to date using conductive polymers are very low compared to inorganic materials However Konarka Power Plastic reached efficiency of 8 3 127 and organic tandem cells in 2012 reached 11 1 citation needed The active region of an organic device consists of two materials one electron donor and one electron acceptor When a photon is converted into an electron hole pair typically in the donor material the charges tend to remain bound in the form of an exciton separating when the exciton diffuses to the donor acceptor interface unlike most other solar cell types The short exciton diffusion lengths of most polymer systems tend to limit the efficiency of such devices Nanostructured interfaces sometimes in the form of bulk heterojunctions can improve performance 128 In 2011 MIT and Michigan State researchers developed solar cells with a power efficiency close to 2 with a transparency to the human eye greater than 65 achieved by selectively absorbing the ultraviolet and near infrared parts of the spectrum with small molecule compounds 129 130 Researchers at UCLA more recently developed an analogous polymer solar cell following the same approach that is 70 transparent and has a 4 power conversion efficiency 131 132 133 These lightweight flexible cells can be produced in bulk at a low cost and could be used to create power generating windows In 2013 researchers announced polymer cells with some 3 efficiency They used block copolymers self assembling organic materials that arrange themselves into distinct layers The research focused on P3HT b PFTBT that separates into bands some 16 nanometers wide 134 135 Adaptive cells Edit Adaptive cells change their absorption reflection characteristics depending on environmental conditions An adaptive material responds to the intensity and angle of incident light At the part of the cell where the light is most intense the cell surface changes from reflective to adaptive allowing the light to penetrate the cell The other parts of the cell remain reflective increasing the retention of the absorbed light within the cell 136 In 2014 a system was developed that combined an adaptive surface with a glass substrate that redirect the absorbed to a light absorber on the edges of the sheet The system also includes an array of fixed lenses mirrors to concentrate light onto the adaptive surface As the day continues the concentrated light moves along the surface of the cell That surface switches from reflective to adaptive when the light is most concentrated and back to reflective after the light moves along 136 Surface texturing Edit nbsp Solar Impulse aircraft are Swiss designed single seat monoplanes powered entirely from photovoltaic cellsFor the past years researchers have been trying to reduce the price of solar cells while maximizing efficiency Thin film solar cell is a cost effective second generation solar cell with much reduced thickness at the expense of light absorption efficiency Efforts to maximize light absorption efficiency with reduced thickness have been made Surface texturing is one of techniques used to reduce optical losses to maximize light absorbed Currently surface texturing techniques on silicon photovoltaics are drawing much attention Surface texturing could be done in multiple ways Etching single crystalline silicon substrate can produce randomly distributed square based pyramids on the surface using anisotropic etchants 137 Recent studies show that c Si wafers could be etched down to form nano scale inverted pyramids Multicrystalline silicon solar cells due to poorer crystallographic quality are less effective than single crystal solar cells but mc Si solar cells are still being used widely due to less manufacturing difficulties It is reported that multicrystalline solar cells can be surface textured to yield solar energy conversion efficiency comparable to that of monocrystalline silicon cells through isotropic etching or photolithography techniques 138 139 Incident light rays onto a textured surface do not reflect back out to the air as opposed to rays onto a flat surface Rather some light rays are bounced back onto the other surface again due to the geometry of the surface This process significantly improves light to electricity conversion efficiency due to increased light absorption This texture effect as well as the interaction with other interfaces in the PV module is a challenging optical simulation task A particularly efficient method for modeling and optimization is the OPTOS formalism 140 In 2012 researchers at MIT reported that c Si films textured with nanoscale inverted pyramids could achieve light absorption comparable to 30 times thicker planar c Si 141 In combination with anti reflective coating surface texturing technique can effectively trap light rays within a thin film silicon solar cell Consequently required thickness for solar cells decreases with the increased absorption of light rays Encapsulation Edit Solar cells are commonly encapsulated in a transparent polymeric resin to protect the delicate solar cell regions for coming into contact with moisture dirt ice and other conditions expected either during operation or when used outdoors The encapsulants are commonly made from polyvinyl acetate or glass Most encapsulants are uniform in structure and composition which increases light collection owing to light trapping from total internal reflection of light within the resin Research has been conducted into structuring the encapsulant to provide further collection of light Such encapsulants have included roughened glass surfaces 142 diffractive elements 143 prism arrays 144 air prisms 145 v grooves 146 diffuse elements as well as multi directional waveguide arrays 147 Prism arrays show an overall 5 increase in the total solar energy conversion 145 Arrays of vertically aligned broadband waveguides provide a 10 increase at normal incidence as well as wide angle collection enhancement of up to 4 148 with optimized structures yielding up to a 20 increase in short circuit current 149 Active coatings that convert infrared light into visible light have shown a 30 increase 150 Nanoparticle coatings inducing plasmonic light scattering increase wide angle conversion efficiency up to 3 Optical structures have also been created in encapsulation materials to effectively cloak the metallic front contacts 151 152 Autonomous maintenance Edit This section needs expansion You can help by adding to it November 2021 Novel self cleaning mechanisms for solar panels are being developed For instance in 2019 via wet chemically etched nanowires and a hydrophobic coating on the surface water droplets could remove 98 of dust particles which may be especially relevant for applications in the desert 153 154 Manufacture EditThis section needs additional citations for verification Please help improve this article by adding citations to reliable sources in this section Unsourced material may be challenged and removed June 2014 Learn how and when to remove this template message nbsp Early solar powered calculatorSolar cells share some of the same processing and manufacturing techniques as other semiconductor devices However the strict requirements for cleanliness and quality control of semiconductor fabrication are more relaxed for solar cells lowering costs Polycrystalline silicon wafers are made by wire sawing block cast silicon ingots into 180 to 350 micrometer wafers The wafers are usually lightly p type doped A surface diffusion of n type dopants is performed on the front side of the wafer This forms a p n junction a few hundred nanometers below the surface Anti reflection coatings are then typically applied to increase the amount of light coupled into the solar cell Silicon nitride has gradually replaced titanium dioxide as the preferred material because of its excellent surface passivation qualities It prevents carrier recombination at the cell surface A layer several hundred nanometers thick is applied using plasma enhanced chemical vapor deposition Some solar cells have textured front surfaces that like anti reflection coatings increase the amount of light reaching the wafer Such surfaces were first applied to single crystal silicon followed by multicrystalline silicon somewhat later A full area metal contact is made on the back surface and a grid like metal contact made up of fine fingers and larger bus bars are screen printed onto the front surface using a silver paste This is an evolution of the so called wet process for applying electrodes first described in a US patent filed in 1981 by Bayer AG 155 The rear contact is formed by screen printing a metal paste typically aluminium Usually this contact covers the entire rear though some designs employ a grid pattern The paste is then fired at several hundred degrees Celsius to form metal electrodes in ohmic contact with the silicon Some companies use an additional electroplating step to increase efficiency After the metal contacts are made the solar cells are interconnected by flat wires or metal ribbons and assembled into modules or solar panels Solar panels have a sheet of tempered glass on the front and a polymer encapsulation on the back Different types of manufacturing and recycling partly determine how effective it is in decreasing emissions and having a positive environmental effect 43 Such differences and effectiveness could be quantified 43 for production of the most optimal types of products for different purposes in different regions across time Manufacturers and certification Edit Further information List of photovoltaics companies This section needs to be updated Please help update this article to reflect recent events or newly available information November 2021 nbsp Solar cell production by region 156 National Renewable Energy Laboratory tests and validates solar technologies Three reliable groups certify solar equipment UL and IEEE both U S standards and IEC Solar cells are manufactured in volume in Japan Germany China Taiwan Malaysia and the United States whereas Europe China the U S and Japan have dominated 94 or more as of 2013 in installed systems 157 Other nations are acquiring significant solar cell production capacity Global PV cell module production increased by 10 in 2012 despite a 9 decline in solar energy investments according to the annual PV Status Report released by the European Commission s Joint Research Centre Between 2009 and 2013 cell production has quadrupled 157 158 159 China Edit Main article Solar power in China Since 2013 China has been the world s leading installer of solar photovoltaics PV 157 As of September 2018 sixty percent of the world s solar photovoltaic modules were made in China 160 As of May 2018 the largest photovoltaic plant in the world is located in the Tengger desert in China 161 In 2018 China added more photovoltaic installed capacity in GW than the next 9 countries combined 162 As of 2022 China s share in the manufacturing of solar panels exceeded 80 across all manufacturing stages 163 Malaysia Edit Main article Photovoltaics manufacturing in Malaysia In 2014 Malaysia was the world s third largest manufacturer of photovoltaics equipment behind China and the European Union 164 United States Edit Main article Solar power in the United States Solar energy production in the U S has doubled from 2013 to 2019 165 This was driven first by the falling price of quality silicon 166 167 168 and later simply by the globally plunging cost of photovoltaic modules 161 169 In 2018 the U S added 10 8GW of installed solar photovoltaic energy an increase of 21 162 Materials sourcing Edit This section needs expansion You can help by adding to it November 2021 Like many other energy generation technologies the manufacture of solar cells especially its rapid expansion has many environmental and supply chain implications Global mining may adapt and potentially expand for sourcing the needed minerals which vary per type of solar cell 170 171 Recycling solar panels could be a source for materials that would otherwise need to be mined 43 Disposal EditSolar cells degrade over time and lose their efficiency Solar cells in extreme climates such as desert or polar are more prone to degradation due to exposure to harsh UV light and snow loads respectively 172 Usually solar panels are given a lifespan of 25 30 years before they get decommissioned 173 The International Renewable Energy Agency estimated that the amount of solar panel electronic waste generated in 2016 was 43 500 250 000 metric tons This number is estimated to increase substantially by 2030 reaching an estimated waste volume of 60 78 million metric tons in 2050 174 Recycling Edit See also Perovskite solar cell Recycling Solar panels are recycled through different methods The recycling process include a three step process module recycling cell recycling and waste handling to break down Si modules and recover various materials The recovered metals and Si are re usable to the solar industry and generate 11 12 10 module in revenue at today s prices for Ag and solar grade Si Some solar modules For example First Solar CdTe solar module contains toxic materials like lead and cadmium which when broken could possible leach into the soil and contaminate the environment The First Solar panel recycling plant opened in Rousset France in 2018 It was set to recycle 1300 tonnes of solar panel waste a year and can increase its capacity to 4000 tonnes 175 176 177 In 2020 the first global assessment into promising approaches of solar photovoltaic modules recycling was published Scientists recommended research and development to reduce recycling costs and environmental impacts compared to disposal while maximizing material recovery as well as facilitation and use of techno economic analyses Furthermore they found the recovery of high value silicon to be more advantageous than recovery of intact silicon wafers with the former still requiring design of purification processes for recovered silicon 178 179 If recycling is driven only by market based prices rather than also environmental regulations the economic incentives for recycling remain uncertain and as of 2021 the environmental impact of different types of developed recycling techniques still need to be quantified 43 See also Edit nbsp Renewable energy portal Anomalous photovoltaic effect Autonomous building Black silicon Electromotive force Solar cell Energy development Sustainable development Flexible substrate Green technology Hot spot photovoltaics Inkjet solar cell List of types of solar cells Maximum power point tracking Metallurgical grade silicon Microgeneration Nanoflake Photovoltaics P n junction Plasmonic solar cell Printed electronics Quantum efficiency Renewable energy Roll to roll processing Shockley Queisser limit Solar cell research Solar Energy Materials and Solar Cells journal Solar module quality assurance Solar roof Solar shingles Solar tracker Spectrophotometry Standardization Environmental protection Theory of solar cells Thermophotovoltaics Variable 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Retrieved 6 March 2019 Europe s First Solar Panel Recycling Plant Opens in France Reuters 25 June 2018 Retrieved 6 March 2019 solar panel upcycling solutions in Australia Retrieved 30 November 2019 Research points to strategies for recycling of solar panels techxplore com Heath Garvin A Silverman Timothy J Kempe Michael Deceglie Michael Ravikumar Dwarakanath Remo Timothy Cui Hao Sinha Parikhit Libby Cara Shaw Stephanie Komoto Keiichi Wambach Karsten Butler Evelyn Barnes Teresa Wade Andreas July 2020 Research and development priorities for silicon photovoltaic module recycling to support a circular economy Nature Energy 5 7 502 510 Bibcode 2020NatEn 5 502H doi 10 1038 s41560 020 0645 2 ISSN 2058 7546 S2CID 220505135 Retrieved 26 June 2021 Bibliography EditPerlin John 1999 From space to Earth the story of solar electricity Earthscan p 50 ISBN 978 0 937948 14 9 External links Edit nbsp Wikimedia Commons has media related to Solar cells nbsp Wikimedia Commons has media related to solar cell PV Lighthouse Calculators and Resources for photovoltaic scientists and engineers Photovoltaics CDROM online Archived 15 April 2014 at the Wayback Machine Solar cell manufacturing techniques Renewable Energy Solar at Curlie Solar Energy Laboratory at University of Southampton NASA s Photovoltaic Info Green M A Emery K Hishikawa Y Warta W 2010 Solar cell efficiency tables version 36 Progress in Photovoltaics Research and Applications 18 5 346 doi 10 1002 pip 1021 Electric Energy From Sun Produced by Light Cell Popular Mechanics July 1931 article on various 1930s research on solar cells Wong L H Zakutayev A Major J D Hao X Walsh A Todorov T K Saucedo E 2019 Emerging inorganic solar cell efficiency tables Version 1 Journal of Physics Energy Accepted manuscript doi 10 1088 2515 7655 ab2338 Emerging inorganic solar cell efficiency tables Version 1 Retrieved from https en wikipedia org w index php title Solar cell amp oldid 1181298125, wikipedia, wiki, book, books, library,

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