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Thermoelectric materials

Thermoelectric materials [1][2] show the thermoelectric effect in a strong or convenient form.

The thermoelectric effect refers to phenomena by which either a temperature difference creates an electric potential or an electric current creates a temperature difference. These phenomena are known more specifically as the Seebeck effect (creating a voltage from temperature difference), Peltier effect (driving heat flow with an electric current), and Thomson effect (reversible heating or cooling within a conductor when there is both an electric current and a temperature gradient). While all materials have a nonzero thermoelectric effect, in most materials it is too small to be useful. However, low-cost materials that have a sufficiently strong thermoelectric effect (and other required properties) are also considered for applications including power generation and refrigeration. The most commonly used thermoelectric material is based on bismuth telluride (Bi
2
Te
3
).

Thermoelectric materials are used in thermoelectric systems for cooling or heating in niche applications, and are being studied as a way to regenerate electricity from waste heat.[3] Research in the field is still driven by materials development, primarily in optimizing transport and thermoelectric properties.[4]

Thermoelectric figure of merit edit

The usefulness of a material in thermoelectric systems is determined by the device efficiency. This is determined by the material's electrical conductivity (σ), thermal conductivity (κ), and Seebeck coefficient (S), which change with temperature (T). The maximum efficiency of the energy conversion process (for both power generation and cooling) at a given temperature point in the material is determined by the thermoelectric materials figure of merit  , given by[1][5][6]

 

Device efficiency edit

The efficiency of a thermoelectric device for electricity generation is given by  , defined as

 

The maximum efficiency of a thermoelectric device is typically described in terms of its device figure of merit   where the maximum device efficiency is approximately given by[7]

 
where   is the fixed temperature at the hot junction,   is the fixed temperature at the surface being cooled, and   is the mean of   and  . This maximum efficiency equation is exact when thermoelectric properties are temperature-independent.

For a single thermoelectric leg the device efficiency can be calculated from the temperature dependent properties S, κ and σ and the heat and electric current flow through the material.[8][9][10] In an actual thermoelectric device, two materials are used (typically one n-type and one p-type) with metal interconnects. The maximum efficiency   is then calculated from the efficiency of both legs and the electrical and thermal losses from the interconnects and surroundings.

Ignoring these losses and temperature dependencies in S, κ and σ, an inexact estimate for   is given by[1][5]

 
where   is the electrical resistivity, and the properties are averaged over the temperature range; the subscripts n and p denote properties related to the n- and p-type semiconducting thermoelectric materials, respectively. Only when n and p elements have the same and temperature independent properties ( ) does  .

Since thermoelectric devices are heat engines, their efficiency is limited by the Carnot efficiency  , the first factor in  , while   and   determines the maximum reversibility of the thermodynamic process globally and locally, respectively. Regardless, the coefficient of performance of current commercial thermoelectric refrigerators ranges from 0.3 to 0.6, one-sixth the value of traditional vapor-compression refrigerators.[11]

Power factor edit

Often the thermoelectric power factor is reported for a thermoelectric material, given by

 
where S is the Seebeck coefficient, and σ is the electrical conductivity.

Although it is often claimed that TE devices with materials with a higher power factor are able to 'generate' more energy (move more heat or extract more energy from that temperature difference) this is only true for a thermoelectric device with fixed geometry and unlimited heat source and cooling. If the geometry of the device is optimally designed for the specific application, the thermoelectric materials will operate at their peak efficiency which is determined by their   not  .[12]

Aspects of materials choice edit

For good efficiency, materials with high electrical conductivity, low thermal conductivity and high Seebeck coefficient are needed.

Electron state density: metals vs semiconductors edit

The band structure of semiconductors offers better thermoelectric effects than the band structure of metals.

The Fermi energy is below the conduction band causing the state density to be asymmetric around the Fermi energy. Therefore, the average electron energy of the conduction band is higher than the Fermi energy, making the system conducive for charge motion into a lower energy state. By contrast, the Fermi energy lies in the conduction band in metals. This makes the state density symmetric about the Fermi energy so that the average conduction electron energy is close to the Fermi energy, reducing the forces pushing for charge transport. Therefore, semiconductors are ideal thermoelectric materials.[13]

Conductivity edit

In the efficiency equations above, thermal conductivity and electrical conductivity compete.

The thermal conductivity κ in crystalline solids has mainly two components:

κ = κ electron + κ phonon

According to the Wiedemann–Franz law, the higher the electrical conductivity, the higher κ electron becomes.[13] Thus in metals the ratio of thermal to electrical conductivity is about fixed, as the electron part dominates. In semiconductors, the phonon part is important and cannot be neglected. It reduces the efficiency. For good efficiency a low ratio of κ phonon / κ electron is desired.

Therefore, it is necessary to minimize κ phonon and keep the electrical conductivity high. Thus semiconductors should be highly doped.

G. A. Slack[14] proposed that in order to optimize the figure of merit, phonons, which are responsible for thermal conductivity must experience the material as a glass (experiencing a high degree of phonon scattering—lowering thermal conductivity) while electrons must experience it as a crystal (experiencing very little scattering—maintaining electrical conductivity): this concept is called phonon glass electron crystal. The figure of merit can be improved through the independent adjustment of these properties.

Quality factor (detailed theory on semiconductors) edit

The maximum   of a material is given by the material's quality factor

 

where   is the Boltzmann constant,   is the reduced Planck constant,   is the number of degenerated valleys for the band,   is the average longitudinal elastic moduli,   is the inertial effective mass,   is the deformation potential coefficient,   is the lattice thermal conduction, and   is temperature. The figure of merit,  , depends on doping concentration and temperature of the material of interest.[15]

The material quality factor   is useful because it allows for an intrinsic comparison of possible efficiency between different materials.[16] This relation shows that improving the electronic component  , which primarily affects the Seebeck coefficient, will increase the quality factor of a material. A large density of states can be created due to a large number of conducting bands ( ) or by flat bands giving a high band effective mass ( ). For isotropic materials  . Therefore, it is desirable for thermoelectric materials to have high valley degeneracy in a very sharp band structure.[17] Other complex features of the electronic structure are important. These can be partially quantified using an electronic fitness function.[18]

Materials of interest edit

Strategies to improve thermoelectric performances include both advanced bulk materials and the use of low-dimensional systems. Such approaches to reduce lattice thermal conductivity fall under three general material types: (1) Alloys: create point defects, vacancies, or rattling structures (heavy-ion species with large vibrational amplitudes contained within partially filled structural sites) to scatter phonons within the unit cell crystal;[19] (2) Complex crystals: separate the phonon glass from the electron crystal using approaches similar to those for superconductors (the region responsible for electron transport should be an electron crystal of a high-mobility semiconductor, while the phonon glass should ideally house disordered structures and dopants without disrupting the electron crystal, analogous to the charge reservoir in high-Tc superconductors[20]); (3) Multiphase nanocomposites: scatter phonons at the interfaces of nanostructured materials,[21] be they mixed composites or thin film superlattices.

Materials under consideration for thermoelectric device applications include:

Bismuth chalcogenides and their nanostructures edit

Materials such as Bi
2
Te
3
and Bi
2
Se
3
comprise some of the best performing room temperature thermoelectrics with a temperature-independent figure-of-merit, ZT, between 0.8 and 1.0.[22] Nanostructuring these materials to produce a layered superlattice structure of alternating Bi
2
Te
3
and Sb
2
Te
3
layers produces a device within which there is good electrical conductivity but perpendicular to which thermal conductivity is poor. The result is an enhanced ZT (approximately 2.4 at room temperature for p-type).[23] Note that this high value of ZT has not been independently confirmed due to the complicated demands on the growth of such superlattices and device fabrication; however the material ZT values are consistent with the performance of hot-spot coolers made out of these materials and validated at Intel Labs.

Bismuth telluride and its solid solutions are good thermoelectric materials at room temperature and therefore suitable for refrigeration applications around 300 K. The Czochralski method has been used to grow single crystalline bismuth telluride compounds. These compounds are usually obtained with directional solidification from melt or powder metallurgy processes. Materials produced with these methods have lower efficiency than single crystalline ones due to the random orientation of crystal grains, but their mechanical properties are superior and the sensitivity to structural defects and impurities is lower due to high optimal carrier concentration.

The required carrier concentration is obtained by choosing a nonstoichiometric composition, which is achieved by introducing excess bismuth or tellurium atoms to primary melt or by dopant impurities. Some possible dopants are halogens and group IV and V atoms. Due to the small bandgap (0.16 eV) Bi2Te3 is partially degenerate and the corresponding Fermi-level should be close to the conduction band minimum at room temperature. The size of the band-gap means that Bi2Te3 has high intrinsic carrier concentration. Therefore, minority carrier conduction cannot be neglected for small stoichiometric deviations. Use of telluride compounds is limited by the toxicity and rarity of tellurium.[24]

Lead tellurides edit

Heremans et al. (2008) demonstrated that thallium-doped lead telluride alloy (PbTe) achieves a ZT of 1.5 at 773 K.[25] Later, Snyder et al. (2011) reported ZT~1.4 at 750 K in sodium-doped PbTe,[26] and ZT~1.8 at 850 K in sodium-doped PbTe1−xSex alloy.[27] Snyder's group determined that both thallium and sodium alter the electronic structure of the crystal increasing electronic conductivity. They also claim that selenium increases electric conductivity and reduces thermal conductivity.

In 2012 another team used lead telluride to convert waste heat to electricity, reaching a ZT of 2.2, which they claimed was the highest yet reported.[28][29]

Inorganic clathrates edit

Inorganic clathrates have the general formula AxByC46-y (type I) and AxByC136-y (type II), where B and C are group III and IV elements, respectively, which form the framework where “guest” A atoms (alkali or alkaline earth metal) are encapsulated in two different polyhedra facing each other. The differences between types I and II come from the number and size of voids present in their unit cells. Transport properties depend on the framework's properties, but tuning is possible by changing the “guest” atoms.[30][31][32]

The most direct approach to synthesize and optimize the thermoelectric properties of semiconducting type I clathrates is substitutional doping, where some framework atoms are replaced with dopant atoms. In addition, powder metallurgical and crystal growth techniques have been used in clathrate synthesis. The structural and chemical properties of clathrates enable the optimization of their transport properties as a function of stoichiometry.[33][34] The structure of type II materials allows a partial filling of the polyhedra, enabling better tuning of the electrical properties and therefore better control of the doping level.[35][36] Partially filled variants can be synthesized as semiconducting or even insulating.[37]

Blake et al. have predicted ZT~0.5 at room temperature and ZT~1.7 at 800 K for optimized compositions. Kuznetsov et al. measured electrical resistance and Seebeck coefficient for three different type I clathrates above room temperature and by estimating high temperature thermal conductivity from the published low temperature data they obtained ZT~0.7 at 700 K for Ba8Ga16Ge30 and ZT~0.87 at 870 K for Ba8Ga16Si30.[38]

Compounds of Mg and group-14 element edit

Mg2BIV (B14=Si, Ge, Sn) compounds and their solid solutions are good thermoelectric materials and their ZT values are comparable with those of established materials. The appropriate production methods are based on direct co-melting, but mechanical alloying has also been used. During synthesis, magnesium losses due to evaporation and segregation of components (especially for Mg2Sn) need to be taken into account. Directed crystallization methods can produce single crystals of Mg2Si, but they intrinsically have n-type conductivity, and doping, e.g. with Sn, Ga, Ag or Li, is required to produce p-type material which is required for an efficient thermoelectric device.[39] Solid solutions and doped compounds have to be annealed in order to produce homogeneous samples – with the same properties throughout. At 800 K, Mg2Si0.55−xSn0.4Ge0.05Bix has been reported to have a figure of merit about 1.4, the highest ever reported for these compounds.[40]

Skutterudite thermoelectrics edit

Skutterudites have a chemical composition of LM4X12, where L is a rare-earth metal (optional component), M is a transition metal, and X is a metalloid, a group V element or a pnictogen such as phosphorus, antimony, or arsenic. These materials exhibit ZT>1.0 and can potentially be used in multistage thermoelectric devices.[41]

Unfilled, these materials contain voids, which can be filled with low-coordination ions (usually rare-earth elements) to reduce thermal conductivity by producing sources for lattice phonon scattering, without reducing electrical conductivity.[42] It is also possible to reduce the thermal conductivity in skutterudite without filling these voids using a special architecture containing nano- and micro-pores.[43]

NASA is developing a Multi-Mission Radioisotope Thermoelectric Generator in which the thermocouples would be made of skutterudite, which can function with a smaller temperature difference than the current tellurium designs. This would mean that an otherwise similar RTG would generate 25% more power at the beginning of a mission and at least 50% more after seventeen years. NASA hopes to use the design on the next New Frontiers mission.[44]

Oxide thermoelectrics edit

Homologous oxide compounds (such as those of the form (SrTiO
3
)n(SrO)
m
—the Ruddlesden-Popper phase) have layered superlattice structures that make them promising candidates for use in high-temperature thermoelectric devices.[45] These materials exhibit low thermal conductivity perpendicular to the layers while maintaining good electronic conductivity within the layers. Their ZT values can reach 2.4 for epitaxial SrTiO
3
films, and the enhanced thermal stability of such oxides, as compared to conventional high-ZT bismuth compounds, makes them superior high-temperature thermoelectrics.[46]

Interest in oxides as thermoelectric materials was reawakened in 1997 when a relatively high thermoelectric power was reported for NaCo2O4.[47][46] In addition to their thermal stability, other advantages of oxides are their low toxicity and high oxidation resistance. Simultaneously controlling both the electric and phonon systems may require nanostructured materials. Layered Ca3Co4O9 exhibited ZT values of 1.4–2.7 at 900 K.[46] If the layers in a given material have the same stoichiometry, they will be stacked so that the same atoms will not be positioned on top of each other, impeding phonon conductivity perpendicular to the layers.[45] Recently, oxide thermoelectrics have gained a lot of attention so that the range of promising phases increased drastically. Novel members of this family include ZnO,[46] MnO2,[48] and NbO2.[49][50]

Cation-substituted copper sulfide thermoelectrics edit

All variables mentioned are included in the equation for the dimensionless figure of merit, zT, which can be seen at the top of this page. The goal of any thermoelectric experiment is to make the power factor, S2 σ, larger while maintaining a small thermal conductivity. This is because electricity is produced through a temperature gradient, so materials that can equilibrate heat very quickly are not useful.[51] The two compounds detailed below were found to exhibit high-performing thermoelectric properties, which can be evidenced by the reported figure of merit in either respective manuscript.

Cuprokalininite (CuCr2S4) is a copper-dominant analogue of the mineral joegoldsteinite. It was recently found within metamorphic rocks in Slyudyanka, part of the South Baikal region of Russia, and researchers have determined that Sb-doped cuprokalininite (Cu1-xSbxCr2S4) shows promise in renewable technology.[52] Doping is the act of intentionally adding an impurity, usually to modify the electrochemical characteristics of the seed material. The introduction of antimony enhances the power factor by bringing in extra electrons, which increases the Seebeck coefficient, S, and reduces the magnetic moment (how likely the particles are to align with a magnetic field); it also distorts the crystal structure, which lowers the thermal conductivity, κ. Khan et al. (2017) were able to discover the optimal amount of Sb content (x=0.3) in cuprokalininte in order to develop a device with a ZT value of 0.43.[52]

Bornite (Cu5FeS4) is a sulfide mineral named after an Austrian mineralogist, though it is much more common than the aforementioned cuprokalininite. This metal ore was found to demonstrate an improved thermoelectric performance after undering cation exchange with iron.[53] Cation exchange is the process of surrounding a parent crystal with an electrolyte complex, so that the cations (positively charged ions) within the structure can be swapped out for those in solution without affecting the anion sublattice (negatively charged crystal network).[54] What one is left with are crystals that possess a different composition, yet an identical framework. In this way, scientists are granted extreme morphological control and uniformity when generating complicated heterostructures.[55] As to why it was thought to improve the ZT value, the mechanics of cation exchange often bring about crystallographic defects, which cause phonons (simply put, heat particles) to scatter. According to the Debye-Callaway formalism, a model used to determine the lattice thermal conductivity, κL, the highly anharmonic behavior due to phonon scattering results in a large thermal resistance.[56] Therefore, a greater defect density decreases the lattice thermal conductivity, thereby making a larger figure of merit. In conclusion, Long et al. reported that greater Cu-deficiencies resulted in increases of up to 88% in the ZT value, with a maximum of 0.79.[57]

The composition of thermoelectric devices can dramatically vary depending on the temperature of the heat they must harvest; considering the fact that more than eighty percent of industry waste falls within a range of 373-575 K, chalcogenides and antimonides are better suited for thermoelectric conversion because they can utilize heat at lower temperatures.[58] Not only is sulfur the cheapest and lightest chalcogenide, current surpluses may be causing threat to the environment since it is a byproduct of oil capture, so sulfur consumption could help mitigate future damage.[52] As for the metal, copper is an ideal seed particle for any kind of substitution method because of its high mobility and variable oxidation state, for it can balance or complement the charge of more inflexible cations. Therefore, either the cuprokalininite or bornite minerals could prove ideal thermoelectric components.

Half-Heusler alloys edit

Half-Heusler (HH) alloys have a great potential for high-temperature power generation applications. Examples of these alloys include NbFeSb, NbCoSn and VFeSb. They have a cubic MgAgAs-type structure formed by three interpenetrating face-centered-cubic (fcc) lattices. The ability to substitute any of these three sublattices opens the door for wide variety of compounds to be synthesized. Various atomic substitutions are employed to reduce the thermal conductivity and enhance the electrical conductivity.[59]

Previously, ZT could not peak more than 0.5 for p-type and 0.8 for n-type HH compound. However, in the past few years, researchers were able to achieve ZT≈1 for both n-type and p-type.[59] Nano-sized grains is one of the approaches used to lower the thermal conductivity via grain boundaries- assisted phonon scattering.[60] Other approach was to utilize the principles of nanocomposites, by which certain combination of metals were favored on others due to the atomic size difference. For instance, Hf and Ti is more effective than Hf and Zr, when reduction of thermal conductivity is of concern, since the atomic size difference between the former is larger than that of the latter.[61]

Flexible Thermoelectric Materials edit

Electrically conducting organic materials

 
Generation of electricity by grabbing both sides of a flexible PEDOT:PSS thermoelectric device
 
PEDOT:PSS-based model embedded into a glove to generate electricity by body heat

Conducting polymers are of significant interest for flexible thermoelectric development. They are flexible, lightweight, geometrically versatile, and can be processed at scale, an important component for commercialization. However, the structural disorder of these materials often inhibits the electrical conductivity much more than the thermal conductivity, limiting their use so far. Some of the most common conducting polymers investigated for flexible thermoelectrics include poly(3,4-ethylenedioxythiophene) (PEDOT), polyanilines (PANIs), polythiophenes, polyacetylenes, polypyrrole, and polycarbazole. P-type PEDOT:PSS (polystyrene sulfonate) and PEDOT-Tos (Tosylate) have been some of the most encouraging materials investigated. Organic, air-stable n-type thermoelectrics are often harder to synthesize because of their low electron affinity and likelihood of reacting with oxygen and water in the air.[62] These materials often have a figure of merit that is still too low for commercial applications (~0.42 in PEDOT:PSS) due to the poor electrical conductivity.[63]

Hybrid Composites Hybrid composite thermoelectrics involve blending the previously discussed electrically conducting organic materials or other composite materials with other conductive materials in an effort to improve transport properties. The conductive materials that are most commonly added include carbon nanotubes and graphene due to their conductivities and mechanical properties. It has been shown that carbon nanotubes can increase the tensile strength of the polymer composite they are blended with. However, they can also reduce the flexibility.[64] Furthermore, future study into the orientation and alignment of these added materials will allow for improved performance.[65] The percolation threshold of CNT’s is often especially low, well below 10%, due to their high aspect ratio.[66] A low percolation threshold is desirable for both cost and flexibility purposes. Reduced graphene oxide (rGO) as graphene-related material was also used to enhance figure of merit of thermoelectric materials.[67] The addition of rather low amount of graphene or rGO around 1 wt% mainly strengthens the phonon scattering at grain boundaries of all these materials as well as increases the charge carrier concentration and mobility in chalcogenide-, skutterudite- and, particularly, metal oxide-based composites. However, significant growth of ZT after addition of graphene or rGO was observed mainly for composites based on thermoelectric materials with low initial ZT. When thermoelectric material is already nanostructured and possesses high electrical conductivity, such an addition does not enhance ZT significantly. Thus, graphene or rGO-additive works mainly as an optimizer of the intrinsic performance of thermoelectric materials.

Hybrid thermoelectric composites also refer to polymer-inorganic thermoelectric composites. This is generally achieved through an inert polymer matrix that is host to thermoelectric filler material. The matrix is generally nonconductive so as to not short current as well as to let the thermoelectric material dominate electrical transport properties. One major benefit of this method is that the polymer matrix will generally be highly disordered and random on many different length scales, meaning that the composite material will can have a much lower thermal conductivity. The general procedure to synthesize these materials involves a solvent to dissolve the polymer and dispersion of the thermoelectric material throughout the mixture.[68]

Silicon-germanium alloys edit

Bulk Si exhibits a low ZT of ~0.01 because of its high thermal conductivity. However, ZT can be as high as 0.6 in silicon nanowires, which retain the high electrical conductivity of doped Si, but reduce the thermal conductivity due to elevated scattering of phonons on their extensive surfaces and low cross-section.[69]

Combining Si and Ge also allows to retain a high electrical conductivity of both components and reduce the thermal conductivity. The reduction originates from additional scattering due to very different lattice (phonon) properties of Si and Ge.[70] As a result, Silicon-germanium alloys are currently the best thermoelectric materials around 1000 °C and are therefore used in some radioisotope thermoelectric generators (RTG) (notably the MHW-RTG and GPHS-RTG) and some other high^temperature applications, such as waste heat recovery. Usability of silicon-germanium alloys is limited by their high price and moderate ZT values (~0.7); however, ZT can be increased to 1–2 in SiGe nanostructures owing to the reduction in thermal conductivity.[71]

Sodium cobaltate edit

Experiments on crystals of sodium cobaltate, using X-ray and neutron scattering experiments carried out at the European Synchrotron Radiation Facility (ESRF) and the Institut Laue-Langevin (ILL) in Grenoble were able to suppress thermal conductivity by a factor of six compared to vacancy-free sodium cobaltate. The experiments agreed with corresponding density functional calculations. The technique involved large anharmonic displacements of Na
0.8
CoO
2
contained within the crystals.[72][73]

Amorphous materials edit

In 2002, Nolas and Goldsmid have come up with a suggestion that systems with the phonon mean free path larger than the charge carrier mean free path can exhibit an enhanced thermoelectric efficiency.[74] This can be realized in amorphous thermoelectrics and soon they became a focus of many studies. This ground-breaking idea was accomplished in Cu-Ge-Te,[75] NbO2,[76] In-Ga-Zn-O,[77] Zr-Ni-Sn,[78] Si-Au,[79] and Ti-Pb-V-O[80] amorphous systems. It should be mentioned that modelling of transport properties is challenging enough without breaking the long-range order so that design of amorphous thermoelectrics is at its infancy. Naturally, amorphous thermoelectrics give rise to extensive phonon scattering, which is still a challenge for crystalline thermoelectrics. A bright future is expected for these materials.

Functionally graded materials edit

Functionally graded materials make it possible to improve the conversion efficiency of existing thermoelectrics. These materials have a non-uniform carrier concentration distribution and in some cases also solid solution composition. In power generation applications the temperature difference can be several hundred degrees and therefore devices made from homogeneous materials have some part that operates at the temperature where ZT is substantially lower than its maximum value. This problem can be solved by using materials whose transport properties vary along their length thus enabling substantial improvements to the operating efficiency over large temperature differences. This is possible with functionally graded materials as they have a variable carrier concentration along the length of the material, which is optimized for operations over specific temperature range.[81]

Nanomaterials and superlattices edit

In addition to nanostructured Bi
2
Te
3
/Sb
2
Te
3
superlattice thin films, other nanostructured materials, including silicon nanowires,[69] nanotubes and quantum dots show potential in improving thermoelectric properties.

PbTe/PbSeTe quantum dot superlattice edit

Another example of a superlattice involves a PbTe/PbSeTe quantum dot superlattices provides an enhanced ZT (approximately 1.5 at room temperature) that was higher than the bulk ZT value for either PbTe or PbSeTe (approximately 0.5).[82]

Nanocrystal stability and thermal conductivity edit

Not all nanocrystalline materials are stable, because the crystal size can grow at high temperatures, ruining the materials' desired characteristics.

Nanocrystalline materials have many interfaces between crystals, which Physics of SASER scatter phonons so the thermal conductivity is reduced. Phonons are confined to the grain, if their mean free path is larger than the material grain size.[69]

Nanocrystalline transition metal silicides edit

Nanocrystalline transition metal silicides are a promising material group for thermoelectric applications, because they fulfill several criteria that are demanded from the commercial applications point of view. In some nanocrystalline transition metal silicides the power factor is higher than in the corresponding polycrystalline material but the lack of reliable data on thermal conductivity prevents the evaluation of their thermoelectric efficiency.[83]

Nanostructured skutterudites edit

Skutterudites, a cobalt arsenide mineral with variable amounts of nickel and iron, can be produced artificially, and are candidates for better thermoelectric materials.

One advantage of nanostructured skutterudites over normal skutterudites is their reduced thermal conductivity, caused by grain boundary scattering. ZT values of ~0.65 and > 0.4 have been achieved with CoSb3 based samples; the former values were 2.0 for Ni and 0.75 for Te-doped material at 680 K and latter for Au-composite at T > 700 K.[84]

Even greater performance improvements can be achieved by using composites and by controlling the grain size, the compaction conditions of polycrystalline samples and the carrier concentration.

Graphene edit

Graphene is known for its high electrical conductivity and Seebeck coefficient at room temperature.[85][86] However, from thermoelectric perspective, its thermal conductivity is notably high, which in turn limits its ZT.[87] Several approaches were suggested to reduce the thermal conductivity of graphene without altering much its electrical conductivity. These include, but not limited to, the following:

  • Doping with carbon isotopes to form isotopic heterojunction such as that of 12C and 13C. Those isotopes possess different phonon frequency mismatch, which leads to the scattering of the heat carriers (phonons). This approach has been shown to affect neither the power factor nor the electrical conductivity.[88]
  • Wrinkles and cracks in the graphene structure were shown to contribute to the reduction in the thermal conductivity. Reported values of thermal conductivity of suspended graphene of size 3.8 µm show a wide spread from 1500 to 5000 W/(m·K). A recent study attributed that to the microstructural defects present in graphene, such as wrinkles and cracks, which can drop the thermal conductivity by 27%.[89] These defects help scatter phonons.
  • Introduction of defects with techniques such as oxygen plasma treatment. A more systemic way of introducing defects in graphene structure is done through O2 plasma treatment. Ultimately, the graphene sample will contain prescribed-holes spaced and numbered according to the plasma intensity. People were able to improve ZT of graphene from 1 to a value of 2.6 when the defect density is raised from 0.04 to 2.5 (this number is an index of defect density and usually understood when compared to the corresponding value of the un-treated graphene, 0.04 in our case). Nevertheless, this technique would lower the electrical conductivity as well, which can be kept unchanged if the plasma processing parameters are optimized.[85]
  • Functionalization of graphene by oxygen. The thermal behavior of graphene oxide has not been investigated extensively as compared to its counterpart; graphene. However, it was shown theoretically by Density Functional Theory (DFT) model that adding oxygen into the lattice of graphene reduces a lot its thermal conductivity due to phonon scattering effect. Scattering of phonons result from both acoustic mismatch and reduced symmetry in graphene structure after doping with oxygen. The reduction of thermal conductivity can easily exceed 50% with this approach.[86]

Superlattices and roughness edit

Superlattices – nano structured thermocouples, are considered a good candidate for better thermoelectric device manufacturing, with materials that can be used in manufacturing this structure.

Their production is expensive for general-use due to fabrication processes based on expensive thin-film growth methods. However, since the amount of thin-film materials required for device fabrication with superlattices, is so much less than thin-film materials in bulk thermoelectric materials (almost by a factor of 1/10,000) the long-term cost advantage is indeed favorable.

This is particularly true given the limited availability of tellurium causing competing solar applications for thermoelectric coupling systems to rise.

Superlattice structures also allow the independent manipulation of transport parameters by adjusting the structure itself, enabling research for better understanding of the thermoelectric phenomena in nanoscale, and studying the phonon-blocking electron-transmitting structures – explaining the changes in electric field and conductivity due to the material's nano-structure.[23]

Many strategies exist to decrease the superlattice thermal conductivity that are based on engineering of phonon transport. The thermal conductivity along the film plane and wire axis can be reduced by creating diffuse interface scattering and by reducing the interface separation distance, both which are caused by interface roughness.

Interface roughness can naturally occur or may be artificially induced. In nature, roughness is caused by the mixing of atoms of foreign elements. Artificial roughness can be created using various structure types, such as quantum dot interfaces and thin-films on step-covered substrates.[71][70]

Problems in superlattices edit

Reduced electrical conductivity:
Reduced phonon-scattering interface structures often also exhibit a decrease in electrical conductivity.

The thermal conductivity in the cross-plane direction of the lattice is usually very low, but depending on the type of superlattice, the thermoelectric coefficient may increase because of changes to the band structure.

Low thermal conductivity in superlattices is usually due to strong interface scattering of phonons. Minibands are caused by the lack of quantum confinement within a well. The mini-band structure depends on the superlattice period so that with a very short period (~1 nm) the band structure approaches the alloy limit and with a long period (≥ ~60 nm) minibands become so close to each other that they can be approximated with a continuum.[90]

Superlattice structure countermeasures:
Counter measures can be taken which practically eliminate the problem of decreased electrical conductivity in a reduced phonon-scattering interface. These measures include the proper choice of superlattice structure, taking advantage of mini-band conduction across superlattices, and avoiding quantum-confinement. It has been shown that because electrons and phonons have different wavelengths, it is possible to engineer the structure in such a way that phonons are scattered more diffusely at the interface than electrons.[23]

Phonon confinement countermeasures:
Another approach to overcome the decrease in electrical conductivity in reduced phonon-scattering structures is to increase phonon reflectivity and therefore decrease the thermal conductivity perpendicular to the interfaces.

This can be achieved by increasing the mismatch between the materials in adjacent layers, including density, group velocity, specific heat, and the phonon-spectrum.

Interface roughness causes diffuse phonon scattering, which either increases or decreases the phonon reflectivity at the interfaces. A mismatch between bulk dispersion relations confines phonons, and the confinement becomes more favorable as the difference in dispersion increases.

The amount of confinement is currently unknown as only some models and experimental data exist. As with a previous method, the effects on the electrical conductivity have to be considered.[71][70]

Attempts to localize long-wavelength phonons by aperiodic superlattices or composite superlattices with different periodicities have been made. In addition, defects, especially dislocations, can be used to reduce thermal conductivity in low dimensional systems.[71][70]

Parasitic heat:
Parasitic heat conduction in the barrier layers could cause significant performance loss. It has been proposed but not tested that this can be overcome by choosing a certain correct distance between the quantum wells.

The Seebeck coefficient can change its sign in superlattice nanowires due to the existence of minigaps as Fermi energy varies. This indicates that superlattices can be tailored to exhibit n or p-type behavior by using the same dopants as those that are used for corresponding bulk materials by carefully controlling Fermi energy or the dopant concentration. With nanowire arrays, it is possible to exploit semimetal-semiconductor transition due to the quantum confinement and use materials that normally would not be good thermoelectric materials in bulk form. Such elements are for example bismuth. The Seebeck effect could also be used to determine the carrier concentration and Fermi energy in nanowires.[91]

In quantum dot thermoelectrics, unconventional or nonband transport behavior (e.g. tunneling or hopping) is necessary to utilize their special electronic band structure in the transport direction. It is possible to achieve ZT>2 at elevated temperatures with quantum dot superlattices, but they are almost always unsuitable for mass production.

However, in superlattices, where quantum-effects are not involved, with film thickness of only a few micrometers (µm) to about 15 µm, Bi2Te3/Sb2Te3 superlattice material has been made into high-performance microcoolers and other devices. The performance of hot-spot coolers[23] are consistent with the reported ZT~2.4 of superlattice materials at 300 K.[92]

Nanocomposites are promising material class for bulk thermoelectric devices, but several challenges have to be overcome to make them suitable for practical applications. It is not well understood why the improved thermoelectric properties appear only in certain materials with specific fabrication processes.[93]

SrTe nanocrystals can be embedded in a bulk PbTe matrix so that rocksalt lattices of both materials are completely aligned (endotaxy) with optimal molar concentration for SrTe only 2%. This can cause strong phonon scattering but would not affect charge transport. In such case, ZT~1.7 can be achieved at 815 K for p-type material.[94]

Tin selenide edit

In 2014, researchers at Northwestern University discovered that tin selenide (SnSe) has a ZT of 2.6 along the b axis of the unit cell.[95][96] This was the highest value reported to date. This was attributed to an extremely low thermal conductivity found in the SnSe lattice. Specifically, SnSe demonstrated a lattice thermal conductivity of 0.23 W·m−1·K−1, much lower than previously reported values of 0.5 W·m−1·K−1 and greater.[97] This material also exhibited a ZT of 2.3±0.3 along the c-axis and 0.8±0.2 along the a-axis. These results were obtained at a temperature of 923 K (650 °C). As shown by the figures below, SnSe performance metrics were found to significantly improve at higher temperatures; this is due to a structural change. Power factor, conductivity, and thermal conductivity all reach their optimal values at or above 750 K, and appear to plateau at higher temperatures. However, other groups have not been able to reproduce the reported bulk thermal conductivity data.[98]

 
SnSe performance metrics[97]

Although it exists at room temperature in an orthorhombic structure with space group Pnma, SnSe undergoes a transition to a structure with higher symmetry, space group Cmcm, at higher temperatures.[99] This structure consists of Sn-Se planes that are stacked upwards in the a-direction, which accounts for the poor performance out-of-plane (along a-axis). Upon transitioning to the Cmcm structure, SnSe maintains its low thermal conductivity but exhibits higher carrier mobilities.[97]

One impediment to further development of SnSe is that it has a relatively low carrier concentration: approximately 1017 cm−3. Compounding this issue is the fact that SnSe has been reported to have low doping efficiency.[100]

However, such single crystalline materials suffer from inability to make useful devices due to their brittleness as well as narrow range of temperatures, where ZT is reported to be high.

In 2021 the researchers announced a polycrystalline form of SnSe that was at once less brittle and featured a ZT of 3.1.[101]

Anderson localization edit

Anderson localization is a quantum mechanical phenomenom where charge carriers in a random potential are trapped in place (i.e. they are in localized states as opposed to being in scattering states if they could move freely).[102] This localization prevents the charge carriers from moving, which inhibits their contribution to the thermal conductivity of a material, but because it also lowers the electrical conductivity, it was thought to reduce ZT and be detrimental for thermoelectric materials.[103][104] In 2019, it was proposed that by localizing only the minority charge carriers in a doped semiconductor (i.e. holes in an n-doped semiconductor or electrons in a p-doped semiconductor), Anderson localization could increase ZT. The heat conductivity associated with movement of the minority charge carriers would be reduced while electrical conductivity of the majority charge carrier would be unaffected.[105]

In 2020, researchers at Kyung Hee University demonstrated the use of Anderson localization in an n-type semiconductor to improve the thermoelectric properties of a material. They embedded nanoparticles of silver telluride (Ag2Te) in a lead telluride (PbTe) matrix. Ag2Te undergoes a phase transition around 407 K. Below this temperature, both holes and electrons are localized at the Ag2Te nanoparticles, while after the transtion, holes are still localized, but electrons can move freely in the material. The researchers were able to increase ZT from 1.5 to above 2.0 using this method.[106]

Production methods edit

Production methods for these materials can be divided into powder and crystal growth based techniques. Powder based techniques offer excellent ability to control and maintain desired carrier distribution, particle size, and composition.[107] In crystal growth techniques dopants are often mixed with melt, but diffusion from gaseous phase can also be used.[108] In the zone melting techniques disks of different materials are stacked on top of others and then materials are mixed with each other when a traveling heater causes melting. In powder techniques, either different powders are mixed with a varying ratio before melting or they are in different layers as a stack before pressing and melting.

There are applications, such as cooling of electronic circuits, where thin films are required. Therefore, thermoelectric materials can also be synthesized using physical vapor deposition techniques. Another reason to utilize these methods is to design these phases and provide guidance for bulk applications.

3D Printing edit

Significant improvement on 3D printing skills has made it possible for thermoelectric components to be prepared via 3D printing. Thermoelectric products are made from special materials that absorb heat and create electricity. The requirement of fitting complex geometries in tightly constrained spaces makes 3D printing the ideal manufacturing technique.[109] There are several benefits to the use of additive manufacturing in thermoelectric material production. Additive manufacturing allows for innovation in the design of these materials, facilitating intricate geometries that would not otherwise be possible by conventional manufacturing processes. It reduces the amount of wasted material during production and allows for faster production turnaround times by eliminating the need for tooling and prototype fabrication, which can be time-consuming and expensive.[110]

There are several major additive manufacturing technologies that have emerged as feasible methods for the production of thermoelectric materials, including continuous inkjet printing, dispenser printing, screen printing, stereolithography, and selective laser sintering. Each method has its own challenges and limitations, especially related to the material class and form that can be used. For example, selective laser sintering (SLS) can be used with metal and ceramic powders, stereolithography (SLA) must be used with curable resins containing solid particle dispersions of the thermoelectric material of choice, and inkjet printing must use inks which are usually synthesized by dispersing inorganic powders to organic solvent or making a suspension.[111][112]

The motivation for producing thermoelectrics by means of additive manufacturing is due to a desire to improve the properties of these materials, namely increasing their thermoelectric figure of merit ZT, and thereby improving their energy conversion efficiency.[113] Research has been done proving the efficacy and investigating the material properties of thermoelectric materials produced via additive manufacturing. An extrusion-based additive manufacturing method was used to successfully print bismuth telluride (Bi2Te3) with various geometries. This method utilized an all-inorganic viscoelastic ink synthesized using Sb2Te2 chalcogenidometallate ions as binders for Bi2Te3-based particles. The results of this method showed homogenous thermoelectric properties throughout the material and a thermoelectric figure of merit ZT of 0.9 for p-type samples and 0.6 for n-type samples. The Seebeck coefficient of this material was also found to increase with increasing temperature up to around 200 °C.[114]

Groundbreaking research has also been done towards the use of selective laser sintering (SLS) for the production of thermoelectric materials. Loose Bi2Te3 powders have been printed via SLS without the use of pre- or post-processing of the material, pre-forming of a substrate, or use of binder materials. The printed samples achieved 88% relative density (compared to a relative density of 92% in conventionally manufactured Bi2Te3). Scanning Electron Microscopy (SEM) imaging results showed adequate fusion between layers of deposited materials. Though pores existed within the melted region, this is a general existing issue with parts made by SLS, occurring as a result of gas bubbles that get trapped in the melted material during its rapid solidification. X-ray diffraction results showed that the crystal structure of the material was intact after laser melting.

The Seebeck coefficient, figure of merit ZT, electrical and thermal conductivity, specific heat, and thermal diffusivity of the samples were also investigated, at high temperatures up to 500 °C. Of particular interest is the ZT of these Bi2Te3 samples, which were found to decrease with increasing temperatures up to around 300 °C, increase slightly at temperatures between 300-400 °C, and then increase sharply without further increase in temperature. The highest achieved ZT value (for an n-type sample) was about 0.11.

The bulk thermoelectric material properties of samples produced using SLS had comparable thermoelectric and electrical properties to thermoelectric materials produced using conventional manufacturing methods. This the first time the SLS method of thermoelectric material production has been used successfully.[113]

Mechanical Properties edit

Thermoelectric materials are commonly used in thermoelectric generators to convert the thermal energy into electricity. Thermoelectric generators have the advantage of no moving parts and do not require any chemical reaction for energy conversion, which make them stand out from other sustainable energy resources such as wind turbine and solar cells; Nevertheless, the mechanical performance of thermoelectric generators may decay over time due to plastic, fatigue and creep deformation as a result of being subjected to complex and time-varying thermomechanical stresses.

Thermomechanical Stresses in Thermoelectric Devices[115] edit

Geometrical Effects edit

In their research, Al-Merbati et al.[116] found that the stress levels around the leg corners of thermoelectric devices were high and generally increased closer to the hot side. However, switching to a trapezoidal leg geometry reduced thermal stresses. Erturun et al.[117] compared various leg geometries and discovered that rectangular prism and cylindrical legs experienced the highest stresses. Studies have also shown that using thinner and longer legs can significantly relieve stress.[118][119][120][121] Tachibana and Fang [122] estimated the relationship between thermal stress, temperature difference, coefficient of thermal expansion, and module dimensions. They found that the thermal stress was proportional to , where L, α, ΔT and h are module thickness, Coefficients of Thermal Expansion(CTE), temperature difference and leg height, respectively.

Effect of Boundary Conditions edit

Clin et al.[123] conducted finite-element analysis to replicate thermal stresses in a thermoelectric module and concluded that the thermal stresses were dependent on the mechanical boundary conditions on the module and on CTE mismatch between various components. The corners of the legs exhibited maximum stresses. In a separate investigation, Turenne et al.[124] examined the distribution of stress in large freestanding thermoelectric modules and those rigidly fixed between two surfaces for thermal exchange. Although boundary conditions significantly altered the stress distribution, the authors deduced that external compressive loading on the TE module resulted in the creation of global compressive stresses.

Effect of Thermal Fatigue edit

Thermoelectric materials commonly contain different types of defects, such as dislocations, vacancies, secondary phases and antisite defects. These defects can affect thermoelectric performance by evolving under service conditions. In 2019, Yun Zheng et al.[125] studied thermal fatigue of  -based materials and they proposed that their fatigue behavior can be reduced via boosting the fracture toughness by introducing pores, microcracks or inclusion with the inextricable trade-off with fracture strength.

Effect of Thermal Shocks edit

Thermoelectric materials can undergo thermal shock loading through service temperature spikes, soldering and metallizing processes. The thermoelectric leg can be coated with metals to form the required diffusion barrier (Metallizing) and dipping the metallized leg in a molten alloy bath (Soldering) for connecting the leg to the interconnect. In a study conducted by Pelletier et al.[126] thermoelectric disks were quenched for the purpose of thermal shock experiments. They realized that quenching in a hot medium helped disks' surface to produce compressive stresses in contrary to the core, which developed tensile stress. Anisotropic materials and thin disks were reported to develop greater maximum stresses. They also observed fracturing of specimens during quenching process in a soldering bath from room temperature.

Effect of Tensile Stresses edit

Thermal stresses have been quantified and extensively studied in thermoelectric modules throughout the years but von Mises stresses are commonly reported. The von Mises stress defines a constraint on plastic yielding without having any information of the stress nature.

For instance, in a study by Sakamoto et al.[127] the mechanical stability of a  -based structure was investigated that could utilize thermoelectric legs at an angle with elecftrical interconnects and substrates. Maximum tensile strength stresses were calculated and compared to the ultimate tensile streength of different materials. This approach might be misleading for brittle materials (such as ceramics) as they do not possess a defined tensile strength.

Thermal Mismatch Stresses edit

In 2018, Chen et al.[128] investigated the cracking failure of Cu pillar bump that was caused by electromigration under thermoelectric coupling load. They showed that under thermoelectric coupling load, will experience severe joule heat and current density that can be accumulate thermoemechanical stress and miscrostructure evolution. They also pointed out that the difference in CTE between materials in the flip chip package causes thermal mismatch stress which can later develop the cavities to expand along cathode into cracks. Also, it is worth noting that they mentioned thermal-electrical coupling can cause electromigration, microcracks and delamination due to temperature and stress concentration that can fail Cu pillar bumps.

Phase-Transformation Stresses edit

Phase transformation can occur in thermoelectric materials as well as many other energy materials. As pointed out by Al Malki et al.,[129] phase transformation can lead to a total plastic strain when internal mismatch stresses are biased with shear stress. The alpha phase of   transforms to a body centered cubic phase. Liang et al.[130] showed that a crack was observed when heating through 407 K through this phase transformation.

Creep Deformation edit

Creep deformation is a time-dependent mechanism where strain accumulates as amaterial is subjected to external or internal stressesat a high homologous temperature in excess ofT/Tm= 0.5(whereTmis the melting point in K).[129] This phenomenon can emerge in thermoelectric devices after operating for a long time (i.e. months to years). A coarse-grained or monocrystalline structures have been shown to be desirable as creep-resistant materials.[131]

Applications edit

Refrigeration edit

Thermoelectric materials can be used as refrigerators, called "thermoelectric coolers", or "Peltier coolers" after the Peltier effect that controls their operation. As a refrigeration technology, Peltier cooling is far less common than vapor-compression refrigeration. The main advantages of a Peltier cooler (compared to a vapor-compression refrigerator) are its lack of moving parts or refrigerant, and its small size and flexible shape (form factor).[132]

The main disadvantage of Peltier coolers is low efficiency. It is estimated that materials with ZT>3 (about 20–30% Carnot efficiency) would be required to replace traditional coolers in most applications.[82] Today, Peltier coolers are only used in niche applications, especially small scale, where efficiency is not important.[132]

Power generation edit

Thermoelectric efficiency depends on the figure of merit, ZT. There is no theoretical upper limit to ZT, and as ZT approaches infinity, the thermoelectric efficiency approaches the Carnot limit. However, until recently no known thermoelectrics had a ZT>3.[133] In 2019, researchers reported a material with approximated ZT between 5 and 6.[134][135]

As of 2010, thermoelectric generators serve application niches where efficiency and cost are less important than reliability, light weight, and small size.[136] [137]

Internal combustion engines capture 20–25% of the energy released during fuel combustion.[136] [138] Increasing the conversion rate can increase mileage and provide more electricity for on-board controls and creature comforts (stability controls, telematics, navigation systems, electronic braking, etc.)[139] It may be possible to shift energy draw from the engine (in certain cases) to the electrical load in the car, e.g., electrical power steering or electrical coolant pump operation.[136][138]

Cogeneration power plants use the heat produced during electricity generation for alternative purposes; being this more profitable in industries with high amounts of waste energy.[136]

Thermoelectrics may find applications in such systems or in solar thermal energy generation.[136] [140]

See also edit

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Bibliography edit

External links edit

  • TE Modules Application Tips and Hints 2010-03-23 at the Wayback Machine
  • The Seebeck Coefficient
  • Materials for Thermoelectric Devices (4th chapter of Martin Wagner dissertation)
  • New material breaks world record for turning heat into electricity

thermoelectric, materials, this, article, about, materials, that, used, could, used, exploit, thermoelectric, effect, practical, applications, definition, thermoelectric, effect, underlying, physics, thermoelectric, effect, show, thermoelectric, effect, strong. This article is about materials that are used or could be used to exploit the thermoelectric effect in practical applications For the definition of the thermoelectric effect and its underlying physics see thermoelectric effect Thermoelectric materials 1 2 show the thermoelectric effect in a strong or convenient form The thermoelectric effect refers to phenomena by which either a temperature difference creates an electric potential or an electric current creates a temperature difference These phenomena are known more specifically as the Seebeck effect creating a voltage from temperature difference Peltier effect driving heat flow with an electric current and Thomson effect reversible heating or cooling within a conductor when there is both an electric current and a temperature gradient While all materials have a nonzero thermoelectric effect in most materials it is too small to be useful However low cost materials that have a sufficiently strong thermoelectric effect and other required properties are also considered for applications including power generation and refrigeration The most commonly used thermoelectric material is based on bismuth telluride Bi2 Te3 Thermoelectric materials are used in thermoelectric systems for cooling or heating in niche applications and are being studied as a way to regenerate electricity from waste heat 3 Research in the field is still driven by materials development primarily in optimizing transport and thermoelectric properties 4 Contents 1 Thermoelectric figure of merit 1 1 Device efficiency 1 2 Power factor 1 3 Aspects of materials choice 1 3 1 Electron state density metals vs semiconductors 1 3 2 Conductivity 1 3 3 Quality factor detailed theory on semiconductors 2 Materials of interest 2 1 Bismuth chalcogenides and their nanostructures 2 2 Lead tellurides 2 3 Inorganic clathrates 2 4 Compounds of Mg and group 14 element 2 5 Skutterudite thermoelectrics 2 6 Oxide thermoelectrics 2 7 Cation substituted copper sulfide thermoelectrics 2 8 Half Heusler alloys 2 9 Flexible Thermoelectric Materials 2 10 Silicon germanium alloys 2 11 Sodium cobaltate 2 12 Amorphous materials 2 13 Functionally graded materials 2 14 Nanomaterials and superlattices 2 14 1 PbTe PbSeTe quantum dot superlattice 2 14 2 Nanocrystal stability and thermal conductivity 2 14 3 Nanocrystalline transition metal silicides 2 14 4 Nanostructured skutterudites 2 14 5 Graphene 2 14 6 Superlattices and roughness 2 14 6 1 Problems in superlattices 2 15 Tin selenide 2 16 Anderson localization 3 Production methods 3 1 3D Printing 4 Mechanical Properties 4 1 Thermomechanical Stresses in Thermoelectric Devices 115 4 1 1 Geometrical Effects 4 1 2 Effect of Boundary Conditions 4 1 3 Effect of Thermal Fatigue 4 1 4 Effect of Thermal Shocks 4 1 5 Effect of Tensile Stresses 4 1 6 Thermal Mismatch Stresses 4 1 7 Phase Transformation Stresses 4 1 8 Creep Deformation 5 Applications 5 1 Refrigeration 5 2 Power generation 6 See also 7 References 8 Bibliography 9 External linksThermoelectric figure of merit editThe usefulness of a material in thermoelectric systems is determined by the device efficiency This is determined by the material s electrical conductivity s thermal conductivity k and Seebeck coefficient S which change with temperature T The maximum efficiency of the energy conversion process for both power generation and cooling at a given temperature point in the material is determined by the thermoelectric materials figure of merit z T displaystyle zT nbsp given by 1 5 6 z T s S 2 T k displaystyle zT sigma S 2 T over kappa nbsp Device efficiency edit The efficiency of a thermoelectric device for electricity generation is given by h displaystyle eta nbsp defined ash energy provided to the load heat energy absorbed at hot junction displaystyle eta text energy provided to the load over text heat energy absorbed at hot junction nbsp The maximum efficiency of a thermoelectric device is typically described in terms of its device figure of merit Z T displaystyle ZT nbsp where the maximum device efficiency is approximately given by 7 h m a x T H T C T H 1 Z T 1 1 Z T T C T H displaystyle eta mathrm max T rm H T rm C over T rm H sqrt 1 Z bar T 1 over sqrt 1 Z bar T T rm C over T rm H nbsp where T H displaystyle T rm H nbsp is the fixed temperature at the hot junction T C displaystyle T rm C nbsp is the fixed temperature at the surface being cooled and T displaystyle bar T nbsp is the mean of T H displaystyle T rm H nbsp and T C displaystyle T rm C nbsp This maximum efficiency equation is exact when thermoelectric properties are temperature independent For a single thermoelectric leg the device efficiency can be calculated from the temperature dependent properties S k and s and the heat and electric current flow through the material 8 9 10 In an actual thermoelectric device two materials are used typically one n type and one p type with metal interconnects The maximum efficiency h m a x displaystyle eta mathrm max nbsp is then calculated from the efficiency of both legs and the electrical and thermal losses from the interconnects and surroundings Ignoring these losses and temperature dependencies in S k and s an inexact estimate for Z T displaystyle ZT nbsp is given by 1 5 Z T S p S n 2 T r n k n 1 2 r p k p 1 2 2 displaystyle Z bar T S p S n 2 bar T over rho n kappa n 1 2 rho p kappa p 1 2 2 nbsp where r displaystyle rho nbsp is the electrical resistivity and the properties are averaged over the temperature range the subscripts n and p denote properties related to the n and p type semiconducting thermoelectric materials respectively Only when n and p elements have the same and temperature independent properties S p S n displaystyle S p S n nbsp does Z T z T displaystyle Z bar T z bar T nbsp Since thermoelectric devices are heat engines their efficiency is limited by the Carnot efficiency T H T C T H displaystyle frac T rm H T rm C T rm H nbsp the first factor in h m a x displaystyle eta mathrm max nbsp while Z T displaystyle ZT nbsp and z T displaystyle zT nbsp determines the maximum reversibility of the thermodynamic process globally and locally respectively Regardless the coefficient of performance of current commercial thermoelectric refrigerators ranges from 0 3 to 0 6 one sixth the value of traditional vapor compression refrigerators 11 Power factor edit Often the thermoelectric power factor is reported for a thermoelectric material given byP o w e r f a c t o r s S 2 W m K 2 displaystyle mathrm Power factor sigma S 2 W m K 2 nbsp where S is the Seebeck coefficient and s is the electrical conductivity Although it is often claimed that TE devices with materials with a higher power factor are able to generate more energy move more heat or extract more energy from that temperature difference this is only true for a thermoelectric device with fixed geometry and unlimited heat source and cooling If the geometry of the device is optimally designed for the specific application the thermoelectric materials will operate at their peak efficiency which is determined by their z T displaystyle zT nbsp not s S 2 displaystyle sigma S 2 nbsp 12 Aspects of materials choice edit For good efficiency materials with high electrical conductivity low thermal conductivity and high Seebeck coefficient are needed Electron state density metals vs semiconductors edit The band structure of semiconductors offers better thermoelectric effects than the band structure of metals The Fermi energy is below the conduction band causing the state density to be asymmetric around the Fermi energy Therefore the average electron energy of the conduction band is higher than the Fermi energy making the system conducive for charge motion into a lower energy state By contrast the Fermi energy lies in the conduction band in metals This makes the state density symmetric about the Fermi energy so that the average conduction electron energy is close to the Fermi energy reducing the forces pushing for charge transport Therefore semiconductors are ideal thermoelectric materials 13 Conductivity edit In the efficiency equations above thermal conductivity and electrical conductivity compete The thermal conductivity k in crystalline solids has mainly two components k k electron k phonon According to the Wiedemann Franz law the higher the electrical conductivity the higher k electron becomes 13 Thus in metals the ratio of thermal to electrical conductivity is about fixed as the electron part dominates In semiconductors the phonon part is important and cannot be neglected It reduces the efficiency For good efficiency a low ratio of k phonon k electron is desired Therefore it is necessary to minimize k phonon and keep the electrical conductivity high Thus semiconductors should be highly doped G A Slack 14 proposed that in order to optimize the figure of merit phonons which are responsible for thermal conductivity must experience the material as a glass experiencing a high degree of phonon scattering lowering thermal conductivity while electrons must experience it as a crystal experiencing very little scattering maintaining electrical conductivity this concept is called phonon glass electron crystal The figure of merit can be improved through the independent adjustment of these properties Quality factor detailed theory on semiconductors edit The maximum Z T displaystyle Z bar T nbsp of a material is given by the material s quality factor B 2 k B 2 ℏ 3 p N v C l m l 3 2 k L T displaystyle B frac 2k rm B 2 hbar 3 pi frac N rm v C rm l m rm l Xi 2 kappa rm L T nbsp where k B displaystyle k rm B nbsp is the Boltzmann constant ℏ displaystyle hbar nbsp is the reduced Planck constant N v displaystyle N rm v nbsp is the number of degenerated valleys for the band C l displaystyle C rm l nbsp is the average longitudinal elastic moduli m l displaystyle m rm l nbsp is the inertial effective mass 3 displaystyle Xi nbsp is the deformation potential coefficient k L displaystyle kappa rm L nbsp is the lattice thermal conduction and T displaystyle T nbsp is temperature The figure of merit Z T displaystyle Z bar T nbsp depends on doping concentration and temperature of the material of interest 15 The material quality factor B displaystyle B nbsp is useful because it allows for an intrinsic comparison of possible efficiency between different materials 16 This relation shows that improving the electronic component N v m l 3 2 displaystyle frac N rm v m rm l Xi 2 nbsp which primarily affects the Seebeck coefficient will increase the quality factor of a material A large density of states can be created due to a large number of conducting bands N v displaystyle N rm v nbsp or by flat bands giving a high band effective mass m b displaystyle m rm b nbsp For isotropic materials m b m l displaystyle m rm b m rm l nbsp Therefore it is desirable for thermoelectric materials to have high valley degeneracy in a very sharp band structure 17 Other complex features of the electronic structure are important These can be partially quantified using an electronic fitness function 18 Materials of interest editStrategies to improve thermoelectric performances include both advanced bulk materials and the use of low dimensional systems Such approaches to reduce lattice thermal conductivity fall under three general material types 1 Alloys create point defects vacancies or rattling structures heavy ion species with large vibrational amplitudes contained within partially filled structural sites to scatter phonons within the unit cell crystal 19 2 Complex crystals separate the phonon glass from the electron crystal using approaches similar to those for superconductors the region responsible for electron transport should be an electron crystal of a high mobility semiconductor while the phonon glass should ideally house disordered structures and dopants without disrupting the electron crystal analogous to the charge reservoir in high Tc superconductors 20 3 Multiphase nanocomposites scatter phonons at the interfaces of nanostructured materials 21 be they mixed composites or thin film superlattices Materials under consideration for thermoelectric device applications include Bismuth chalcogenides and their nanostructures edit Materials such as Bi2 Te3 and Bi2 Se3 comprise some of the best performing room temperature thermoelectrics with a temperature independent figure of merit ZT between 0 8 and 1 0 22 Nanostructuring these materials to produce a layered superlattice structure of alternating Bi2 Te3 and Sb2 Te3 layers produces a device within which there is good electrical conductivity but perpendicular to which thermal conductivity is poor The result is an enhanced ZT approximately 2 4 at room temperature for p type 23 Note that this high value of ZT has not been independently confirmed due to the complicated demands on the growth of such superlattices and device fabrication however the material ZT values are consistent with the performance of hot spot coolers made out of these materials and validated at Intel Labs Bismuth telluride and its solid solutions are good thermoelectric materials at room temperature and therefore suitable for refrigeration applications around 300 K The Czochralski method has been used to grow single crystalline bismuth telluride compounds These compounds are usually obtained with directional solidification from melt or powder metallurgy processes Materials produced with these methods have lower efficiency than single crystalline ones due to the random orientation of crystal grains but their mechanical properties are superior and the sensitivity to structural defects and impurities is lower due to high optimal carrier concentration The required carrier concentration is obtained by choosing a nonstoichiometric composition which is achieved by introducing excess bismuth or tellurium atoms to primary melt or by dopant impurities Some possible dopants are halogens and group IV and V atoms Due to the small bandgap 0 16 eV Bi2Te3 is partially degenerate and the corresponding Fermi level should be close to the conduction band minimum at room temperature The size of the band gap means that Bi2Te3 has high intrinsic carrier concentration Therefore minority carrier conduction cannot be neglected for small stoichiometric deviations Use of telluride compounds is limited by the toxicity and rarity of tellurium 24 Lead tellurides edit Heremans et al 2008 demonstrated that thallium doped lead telluride alloy PbTe achieves a ZT of 1 5 at 773 K 25 Later Snyder et al 2011 reported ZT 1 4 at 750 K in sodium doped PbTe 26 and ZT 1 8 at 850 K in sodium doped PbTe1 xSex alloy 27 Snyder s group determined that both thallium and sodium alter the electronic structure of the crystal increasing electronic conductivity They also claim that selenium increases electric conductivity and reduces thermal conductivity In 2012 another team used lead telluride to convert waste heat to electricity reaching a ZT of 2 2 which they claimed was the highest yet reported 28 29 Inorganic clathrates edit Inorganic clathrates have the general formula AxByC46 y type I and AxByC136 y type II where B and C are group III and IV elements respectively which form the framework where guest A atoms alkali or alkaline earth metal are encapsulated in two different polyhedra facing each other The differences between types I and II come from the number and size of voids present in their unit cells Transport properties depend on the framework s properties but tuning is possible by changing the guest atoms 30 31 32 The most direct approach to synthesize and optimize the thermoelectric properties of semiconducting type I clathrates is substitutional doping where some framework atoms are replaced with dopant atoms In addition powder metallurgical and crystal growth techniques have been used in clathrate synthesis The structural and chemical properties of clathrates enable the optimization of their transport properties as a function of stoichiometry 33 34 The structure of type II materials allows a partial filling of the polyhedra enabling better tuning of the electrical properties and therefore better control of the doping level 35 36 Partially filled variants can be synthesized as semiconducting or even insulating 37 Blake et al have predicted ZT 0 5 at room temperature and ZT 1 7 at 800 K for optimized compositions Kuznetsov et al measured electrical resistance and Seebeck coefficient for three different type I clathrates above room temperature and by estimating high temperature thermal conductivity from the published low temperature data they obtained ZT 0 7 at 700 K for Ba8Ga16Ge30 and ZT 0 87 at 870 K for Ba8Ga16Si30 38 Compounds of Mg and group 14 element edit Mg2BIV B14 Si Ge Sn compounds and their solid solutions are good thermoelectric materials and their ZT values are comparable with those of established materials The appropriate production methods are based on direct co melting but mechanical alloying has also been used During synthesis magnesium losses due to evaporation and segregation of components especially for Mg2Sn need to be taken into account Directed crystallization methods can produce single crystals of Mg2Si but they intrinsically have n type conductivity and doping e g with Sn Ga Ag or Li is required to produce p type material which is required for an efficient thermoelectric device 39 Solid solutions and doped compounds have to be annealed in order to produce homogeneous samples with the same properties throughout At 800 K Mg2Si0 55 xSn0 4Ge0 05Bix has been reported to have a figure of merit about 1 4 the highest ever reported for these compounds 40 Skutterudite thermoelectrics edit Skutterudites have a chemical composition of LM4X12 where L is a rare earth metal optional component M is a transition metal and X is a metalloid a group V element or a pnictogen such as phosphorus antimony or arsenic These materials exhibit ZT gt 1 0 and can potentially be used in multistage thermoelectric devices 41 Unfilled these materials contain voids which can be filled with low coordination ions usually rare earth elements to reduce thermal conductivity by producing sources for lattice phonon scattering without reducing electrical conductivity 42 It is also possible to reduce the thermal conductivity in skutterudite without filling these voids using a special architecture containing nano and micro pores 43 NASA is developing a Multi Mission Radioisotope Thermoelectric Generator in which the thermocouples would be made of skutterudite which can function with a smaller temperature difference than the current tellurium designs This would mean that an otherwise similar RTG would generate 25 more power at the beginning of a mission and at least 50 more after seventeen years NASA hopes to use the design on the next New Frontiers mission 44 Oxide thermoelectrics edit Homologous oxide compounds such as those of the form SrTiO3 n SrO m the Ruddlesden Popper phase have layered superlattice structures that make them promising candidates for use in high temperature thermoelectric devices 45 These materials exhibit low thermal conductivity perpendicular to the layers while maintaining good electronic conductivity within the layers Their ZT values can reach 2 4 for epitaxial SrTiO3 films and the enhanced thermal stability of such oxides as compared to conventional high ZT bismuth compounds makes them superior high temperature thermoelectrics 46 Interest in oxides as thermoelectric materials was reawakened in 1997 when a relatively high thermoelectric power was reported for NaCo2O4 47 46 In addition to their thermal stability other advantages of oxides are their low toxicity and high oxidation resistance Simultaneously controlling both the electric and phonon systems may require nanostructured materials Layered Ca3Co4O9 exhibited ZT values of 1 4 2 7 at 900 K 46 If the layers in a given material have the same stoichiometry they will be stacked so that the same atoms will not be positioned on top of each other impeding phonon conductivity perpendicular to the layers 45 Recently oxide thermoelectrics have gained a lot of attention so that the range of promising phases increased drastically Novel members of this family include ZnO 46 MnO2 48 and NbO2 49 50 Cation substituted copper sulfide thermoelectrics edit All variables mentioned are included in the equation for the dimensionless figure of merit zT which can be seen at the top of this page The goal of any thermoelectric experiment is to make the power factor S2 s larger while maintaining a small thermal conductivity This is because electricity is produced through a temperature gradient so materials that can equilibrate heat very quickly are not useful 51 The two compounds detailed below were found to exhibit high performing thermoelectric properties which can be evidenced by the reported figure of merit in either respective manuscript Cuprokalininite CuCr2S4 is a copper dominant analogue of the mineral joegoldsteinite It was recently found within metamorphic rocks in Slyudyanka part of the South Baikal region of Russia and researchers have determined that Sb doped cuprokalininite Cu1 xSbxCr2S4 shows promise in renewable technology 52 Doping is the act of intentionally adding an impurity usually to modify the electrochemical characteristics of the seed material The introduction of antimony enhances the power factor by bringing in extra electrons which increases the Seebeck coefficient S and reduces the magnetic moment how likely the particles are to align with a magnetic field it also distorts the crystal structure which lowers the thermal conductivity k Khan et al 2017 were able to discover the optimal amount of Sb content x 0 3 in cuprokalininte in order to develop a device with a ZT value of 0 43 52 Bornite Cu5FeS4 is a sulfide mineral named after an Austrian mineralogist though it is much more common than the aforementioned cuprokalininite This metal ore was found to demonstrate an improved thermoelectric performance after undering cation exchange with iron 53 Cation exchange is the process of surrounding a parent crystal with an electrolyte complex so that the cations positively charged ions within the structure can be swapped out for those in solution without affecting the anion sublattice negatively charged crystal network 54 What one is left with are crystals that possess a different composition yet an identical framework In this way scientists are granted extreme morphological control and uniformity when generating complicated heterostructures 55 As to why it was thought to improve the ZT value the mechanics of cation exchange often bring about crystallographic defects which cause phonons simply put heat particles to scatter According to the Debye Callaway formalism a model used to determine the lattice thermal conductivity kL the highly anharmonic behavior due to phonon scattering results in a large thermal resistance 56 Therefore a greater defect density decreases the lattice thermal conductivity thereby making a larger figure of merit In conclusion Long et al reported that greater Cu deficiencies resulted in increases of up to 88 in the ZT value with a maximum of 0 79 57 The composition of thermoelectric devices can dramatically vary depending on the temperature of the heat they must harvest considering the fact that more than eighty percent of industry waste falls within a range of 373 575 K chalcogenides and antimonides are better suited for thermoelectric conversion because they can utilize heat at lower temperatures 58 Not only is sulfur the cheapest and lightest chalcogenide current surpluses may be causing threat to the environment since it is a byproduct of oil capture so sulfur consumption could help mitigate future damage 52 As for the metal copper is an ideal seed particle for any kind of substitution method because of its high mobility and variable oxidation state for it can balance or complement the charge of more inflexible cations Therefore either the cuprokalininite or bornite minerals could prove ideal thermoelectric components Half Heusler alloys edit Half Heusler HH alloys have a great potential for high temperature power generation applications Examples of these alloys include NbFeSb NbCoSn and VFeSb They have a cubic MgAgAs type structure formed by three interpenetrating face centered cubic fcc lattices The ability to substitute any of these three sublattices opens the door for wide variety of compounds to be synthesized Various atomic substitutions are employed to reduce the thermal conductivity and enhance the electrical conductivity 59 Previously ZT could not peak more than 0 5 for p type and 0 8 for n type HH compound However in the past few years researchers were able to achieve ZT 1 for both n type and p type 59 Nano sized grains is one of the approaches used to lower the thermal conductivity via grain boundaries assisted phonon scattering 60 Other approach was to utilize the principles of nanocomposites by which certain combination of metals were favored on others due to the atomic size difference For instance Hf and Ti is more effective than Hf and Zr when reduction of thermal conductivity is of concern since the atomic size difference between the former is larger than that of the latter 61 Flexible Thermoelectric Materials edit Electrically conducting organic materials nbsp Generation of electricity by grabbing both sides of a flexible PEDOT PSS thermoelectric device nbsp PEDOT PSS based model embedded into a glove to generate electricity by body heat Conducting polymers are of significant interest for flexible thermoelectric development They are flexible lightweight geometrically versatile and can be processed at scale an important component for commercialization However the structural disorder of these materials often inhibits the electrical conductivity much more than the thermal conductivity limiting their use so far Some of the most common conducting polymers investigated for flexible thermoelectrics include poly 3 4 ethylenedioxythiophene PEDOT polyanilines PANIs polythiophenes polyacetylenes polypyrrole and polycarbazole P type PEDOT PSS polystyrene sulfonate and PEDOT Tos Tosylate have been some of the most encouraging materials investigated Organic air stable n type thermoelectrics are often harder to synthesize because of their low electron affinity and likelihood of reacting with oxygen and water in the air 62 These materials often have a figure of merit that is still too low for commercial applications 0 42 in PEDOT PSS due to the poor electrical conductivity 63 Hybrid Composites Hybrid composite thermoelectrics involve blending the previously discussed electrically conducting organic materials or other composite materials with other conductive materials in an effort to improve transport properties The conductive materials that are most commonly added include carbon nanotubes and graphene due to their conductivities and mechanical properties It has been shown that carbon nanotubes can increase the tensile strength of the polymer composite they are blended with However they can also reduce the flexibility 64 Furthermore future study into the orientation and alignment of these added materials will allow for improved performance 65 The percolation threshold of CNT s is often especially low well below 10 due to their high aspect ratio 66 A low percolation threshold is desirable for both cost and flexibility purposes Reduced graphene oxide rGO as graphene related material was also used to enhance figure of merit of thermoelectric materials 67 The addition of rather low amount of graphene or rGO around 1 wt mainly strengthens the phonon scattering at grain boundaries of all these materials as well as increases the charge carrier concentration and mobility in chalcogenide skutterudite and particularly metal oxide based composites However significant growth of ZT after addition of graphene or rGO was observed mainly for composites based on thermoelectric materials with low initial ZT When thermoelectric material is already nanostructured and possesses high electrical conductivity such an addition does not enhance ZT significantly Thus graphene or rGO additive works mainly as an optimizer of the intrinsic performance of thermoelectric materials Hybrid thermoelectric composites also refer to polymer inorganic thermoelectric composites This is generally achieved through an inert polymer matrix that is host to thermoelectric filler material The matrix is generally nonconductive so as to not short current as well as to let the thermoelectric material dominate electrical transport properties One major benefit of this method is that the polymer matrix will generally be highly disordered and random on many different length scales meaning that the composite material will can have a much lower thermal conductivity The general procedure to synthesize these materials involves a solvent to dissolve the polymer and dispersion of the thermoelectric material throughout the mixture 68 Silicon germanium alloys edit Bulk Si exhibits a low ZT of 0 01 because of its high thermal conductivity However ZT can be as high as 0 6 in silicon nanowires which retain the high electrical conductivity of doped Si but reduce the thermal conductivity due to elevated scattering of phonons on their extensive surfaces and low cross section 69 Combining Si and Ge also allows to retain a high electrical conductivity of both components and reduce the thermal conductivity The reduction originates from additional scattering due to very different lattice phonon properties of Si and Ge 70 As a result Silicon germanium alloys are currently the best thermoelectric materials around 1000 C and are therefore used in some radioisotope thermoelectric generators RTG notably the MHW RTG and GPHS RTG and some other high temperature applications such as waste heat recovery Usability of silicon germanium alloys is limited by their high price and moderate ZT values 0 7 however ZT can be increased to 1 2 in SiGe nanostructures owing to the reduction in thermal conductivity 71 Sodium cobaltate edit Experiments on crystals of sodium cobaltate using X ray and neutron scattering experiments carried out at the European Synchrotron Radiation Facility ESRF and the Institut Laue Langevin ILL in Grenoble were able to suppress thermal conductivity by a factor of six compared to vacancy free sodium cobaltate The experiments agreed with corresponding density functional calculations The technique involved large anharmonic displacements of Na0 8 CoO2 contained within the crystals 72 73 Amorphous materials edit In 2002 Nolas and Goldsmid have come up with a suggestion that systems with the phonon mean free path larger than the charge carrier mean free path can exhibit an enhanced thermoelectric efficiency 74 This can be realized in amorphous thermoelectrics and soon they became a focus of many studies This ground breaking idea was accomplished in Cu Ge Te 75 NbO2 76 In Ga Zn O 77 Zr Ni Sn 78 Si Au 79 and Ti Pb V O 80 amorphous systems It should be mentioned that modelling of transport properties is challenging enough without breaking the long range order so that design of amorphous thermoelectrics is at its infancy Naturally amorphous thermoelectrics give rise to extensive phonon scattering which is still a challenge for crystalline thermoelectrics A bright future is expected for these materials Functionally graded materials edit Functionally graded materials make it possible to improve the conversion efficiency of existing thermoelectrics These materials have a non uniform carrier concentration distribution and in some cases also solid solution composition In power generation applications the temperature difference can be several hundred degrees and therefore devices made from homogeneous materials have some part that operates at the temperature where ZT is substantially lower than its maximum value This problem can be solved by using materials whose transport properties vary along their length thus enabling substantial improvements to the operating efficiency over large temperature differences This is possible with functionally graded materials as they have a variable carrier concentration along the length of the material which is optimized for operations over specific temperature range 81 Nanomaterials and superlattices edit In addition to nanostructured Bi2 Te3 Sb2 Te3 superlattice thin films other nanostructured materials including silicon nanowires 69 nanotubes and quantum dots show potential in improving thermoelectric properties PbTe PbSeTe quantum dot superlattice edit Another example of a superlattice involves a PbTe PbSeTe quantum dot superlattices provides an enhanced ZT approximately 1 5 at room temperature that was higher than the bulk ZT value for either PbTe or PbSeTe approximately 0 5 82 Nanocrystal stability and thermal conductivity edit Main article Microstructurally stable nanocrystalline alloys Not all nanocrystalline materials are stable because the crystal size can grow at high temperatures ruining the materials desired characteristics Nanocrystalline materials have many interfaces between crystals which Physics of SASER scatter phonons so the thermal conductivity is reduced Phonons are confined to the grain if their mean free path is larger than the material grain size 69 Nanocrystalline transition metal silicides edit Nanocrystalline transition metal silicides are a promising material group for thermoelectric applications because they fulfill several criteria that are demanded from the commercial applications point of view In some nanocrystalline transition metal silicides the power factor is higher than in the corresponding polycrystalline material but the lack of reliable data on thermal conductivity prevents the evaluation of their thermoelectric efficiency 83 Nanostructured skutterudites edit Skutterudites a cobalt arsenide mineral with variable amounts of nickel and iron can be produced artificially and are candidates for better thermoelectric materials One advantage of nanostructured skutterudites over normal skutterudites is their reduced thermal conductivity caused by grain boundary scattering ZT values of 0 65 and gt 0 4 have been achieved with CoSb3 based samples the former values were 2 0 for Ni and 0 75 for Te doped material at 680 K and latter for Au composite at T gt 700 K 84 Even greater performance improvements can be achieved by using composites and by controlling the grain size the compaction conditions of polycrystalline samples and the carrier concentration Graphene edit Graphene is known for its high electrical conductivity and Seebeck coefficient at room temperature 85 86 However from thermoelectric perspective its thermal conductivity is notably high which in turn limits its ZT 87 Several approaches were suggested to reduce the thermal conductivity of graphene without altering much its electrical conductivity These include but not limited to the following Doping with carbon isotopes to form isotopic heterojunction such as that of 12C and 13C Those isotopes possess different phonon frequency mismatch which leads to the scattering of the heat carriers phonons This approach has been shown to affect neither the power factor nor the electrical conductivity 88 Wrinkles and cracks in the graphene structure were shown to contribute to the reduction in the thermal conductivity Reported values of thermal conductivity of suspended graphene of size 3 8 µm show a wide spread from 1500 to 5000 W m K A recent study attributed that to the microstructural defects present in graphene such as wrinkles and cracks which can drop the thermal conductivity by 27 89 These defects help scatter phonons Introduction of defects with techniques such as oxygen plasma treatment A more systemic way of introducing defects in graphene structure is done through O2 plasma treatment Ultimately the graphene sample will contain prescribed holes spaced and numbered according to the plasma intensity People were able to improve ZT of graphene from 1 to a value of 2 6 when the defect density is raised from 0 04 to 2 5 this number is an index of defect density and usually understood when compared to the corresponding value of the un treated graphene 0 04 in our case Nevertheless this technique would lower the electrical conductivity as well which can be kept unchanged if the plasma processing parameters are optimized 85 Functionalization of graphene by oxygen The thermal behavior of graphene oxide has not been investigated extensively as compared to its counterpart graphene However it was shown theoretically by Density Functional Theory DFT model that adding oxygen into the lattice of graphene reduces a lot its thermal conductivity due to phonon scattering effect Scattering of phonons result from both acoustic mismatch and reduced symmetry in graphene structure after doping with oxygen The reduction of thermal conductivity can easily exceed 50 with this approach 86 Superlattices and roughness edit Superlattices nano structured thermocouples are considered a good candidate for better thermoelectric device manufacturing with materials that can be used in manufacturing this structure Their production is expensive for general use due to fabrication processes based on expensive thin film growth methods However since the amount of thin film materials required for device fabrication with superlattices is so much less than thin film materials in bulk thermoelectric materials almost by a factor of 1 10 000 the long term cost advantage is indeed favorable This is particularly true given the limited availability of tellurium causing competing solar applications for thermoelectric coupling systems to rise Superlattice structures also allow the independent manipulation of transport parameters by adjusting the structure itself enabling research for better understanding of the thermoelectric phenomena in nanoscale and studying the phonon blocking electron transmitting structures explaining the changes in electric field and conductivity due to the material s nano structure 23 Many strategies exist to decrease the superlattice thermal conductivity that are based on engineering of phonon transport The thermal conductivity along the film plane and wire axis can be reduced by creating diffuse interface scattering and by reducing the interface separation distance both which are caused by interface roughness Interface roughness can naturally occur or may be artificially induced In nature roughness is caused by the mixing of atoms of foreign elements Artificial roughness can be created using various structure types such as quantum dot interfaces and thin films on step covered substrates 71 70 Problems in superlattices edit Reduced electrical conductivity Reduced phonon scattering interface structures often also exhibit a decrease in electrical conductivity The thermal conductivity in the cross plane direction of the lattice is usually very low but depending on the type of superlattice the thermoelectric coefficient may increase because of changes to the band structure Low thermal conductivity in superlattices is usually due to strong interface scattering of phonons Minibands are caused by the lack of quantum confinement within a well The mini band structure depends on the superlattice period so that with a very short period 1 nm the band structure approaches the alloy limit and with a long period 60 nm minibands become so close to each other that they can be approximated with a continuum 90 Superlattice structure countermeasures Counter measures can be taken which practically eliminate the problem of decreased electrical conductivity in a reduced phonon scattering interface These measures include the proper choice of superlattice structure taking advantage of mini band conduction across superlattices and avoiding quantum confinement It has been shown that because electrons and phonons have different wavelengths it is possible to engineer the structure in such a way that phonons are scattered more diffusely at the interface than electrons 23 Phonon confinement countermeasures Another approach to overcome the decrease in electrical conductivity in reduced phonon scattering structures is to increase phonon reflectivity and therefore decrease the thermal conductivity perpendicular to the interfaces This can be achieved by increasing the mismatch between the materials in adjacent layers including density group velocity specific heat and the phonon spectrum Interface roughness causes diffuse phonon scattering which either increases or decreases the phonon reflectivity at the interfaces A mismatch between bulk dispersion relations confines phonons and the confinement becomes more favorable as the difference in dispersion increases The amount of confinement is currently unknown as only some models and experimental data exist As with a previous method the effects on the electrical conductivity have to be considered 71 70 Attempts to localize long wavelength phonons by aperiodic superlattices or composite superlattices with different periodicities have been made In addition defects especially dislocations can be used to reduce thermal conductivity in low dimensional systems 71 70 Parasitic heat Parasitic heat conduction in the barrier layers could cause significant performance loss It has been proposed but not tested that this can be overcome by choosing a certain correct distance between the quantum wells The Seebeck coefficient can change its sign in superlattice nanowires due to the existence of minigaps as Fermi energy varies This indicates that superlattices can be tailored to exhibit n or p type behavior by using the same dopants as those that are used for corresponding bulk materials by carefully controlling Fermi energy or the dopant concentration With nanowire arrays it is possible to exploit semimetal semiconductor transition due to the quantum confinement and use materials that normally would not be good thermoelectric materials in bulk form Such elements are for example bismuth The Seebeck effect could also be used to determine the carrier concentration and Fermi energy in nanowires 91 In quantum dot thermoelectrics unconventional or nonband transport behavior e g tunneling or hopping is necessary to utilize their special electronic band structure in the transport direction It is possible to achieve ZT gt 2 at elevated temperatures with quantum dot superlattices but they are almost always unsuitable for mass production However in superlattices where quantum effects are not involved with film thickness of only a few micrometers µm to about 15 µm Bi2Te3 Sb2Te3 superlattice material has been made into high performance microcoolers and other devices The performance of hot spot coolers 23 are consistent with the reported ZT 2 4 of superlattice materials at 300 K 92 Nanocomposites are promising material class for bulk thermoelectric devices but several challenges have to be overcome to make them suitable for practical applications It is not well understood why the improved thermoelectric properties appear only in certain materials with specific fabrication processes 93 SrTe nanocrystals can be embedded in a bulk PbTe matrix so that rocksalt lattices of both materials are completely aligned endotaxy with optimal molar concentration for SrTe only 2 This can cause strong phonon scattering but would not affect charge transport In such case ZT 1 7 can be achieved at 815 K for p type material 94 Tin selenide edit In 2014 researchers at Northwestern University discovered that tin selenide SnSe has a ZT of 2 6 along the b axis of the unit cell 95 96 This was the highest value reported to date This was attributed to an extremely low thermal conductivity found in the SnSe lattice Specifically SnSe demonstrated a lattice thermal conductivity of 0 23 W m 1 K 1 much lower than previously reported values of 0 5 W m 1 K 1 and greater 97 This material also exhibited a ZT of 2 3 0 3 along the c axis and 0 8 0 2 along the a axis These results were obtained at a temperature of 923 K 650 C As shown by the figures below SnSe performance metrics were found to significantly improve at higher temperatures this is due to a structural change Power factor conductivity and thermal conductivity all reach their optimal values at or above 750 K and appear to plateau at higher temperatures However other groups have not been able to reproduce the reported bulk thermal conductivity data 98 nbsp SnSe performance metrics 97 Although it exists at room temperature in an orthorhombic structure with space group Pnma SnSe undergoes a transition to a structure with higher symmetry space group Cmcm at higher temperatures 99 This structure consists of Sn Se planes that are stacked upwards in the a direction which accounts for the poor performance out of plane along a axis Upon transitioning to the Cmcm structure SnSe maintains its low thermal conductivity but exhibits higher carrier mobilities 97 One impediment to further development of SnSe is that it has a relatively low carrier concentration approximately 1017 cm 3 Compounding this issue is the fact that SnSe has been reported to have low doping efficiency 100 However such single crystalline materials suffer from inability to make useful devices due to their brittleness as well as narrow range of temperatures where ZT is reported to be high In 2021 the researchers announced a polycrystalline form of SnSe that was at once less brittle and featured a ZT of 3 1 101 Anderson localization edit Anderson localization is a quantum mechanical phenomenom where charge carriers in a random potential are trapped in place i e they are in localized states as opposed to being in scattering states if they could move freely 102 This localization prevents the charge carriers from moving which inhibits their contribution to the thermal conductivity of a material but because it also lowers the electrical conductivity it was thought to reduce ZT and be detrimental for thermoelectric materials 103 104 In 2019 it was proposed that by localizing only the minority charge carriers in a doped semiconductor i e holes in an n doped semiconductor or electrons in a p doped semiconductor Anderson localization could increase ZT The heat conductivity associated with movement of the minority charge carriers would be reduced while electrical conductivity of the majority charge carrier would be unaffected 105 In 2020 researchers at Kyung Hee University demonstrated the use of Anderson localization in an n type semiconductor to improve the thermoelectric properties of a material They embedded nanoparticles of silver telluride Ag2Te in a lead telluride PbTe matrix Ag2Te undergoes a phase transition around 407 K Below this temperature both holes and electrons are localized at the Ag2Te nanoparticles while after the transtion holes are still localized but electrons can move freely in the material The researchers were able to increase ZT from 1 5 to above 2 0 using this method 106 Production methods editProduction methods for these materials can be divided into powder and crystal growth based techniques Powder based techniques offer excellent ability to control and maintain desired carrier distribution particle size and composition 107 In crystal growth techniques dopants are often mixed with melt but diffusion from gaseous phase can also be used 108 In the zone melting techniques disks of different materials are stacked on top of others and then materials are mixed with each other when a traveling heater causes melting In powder techniques either different powders are mixed with a varying ratio before melting or they are in different layers as a stack before pressing and melting There are applications such as cooling of electronic circuits where thin films are required Therefore thermoelectric materials can also be synthesized using physical vapor deposition techniques Another reason to utilize these methods is to design these phases and provide guidance for bulk applications 3D Printing edit Significant improvement on 3D printing skills has made it possible for thermoelectric components to be prepared via 3D printing Thermoelectric products are made from special materials that absorb heat and create electricity The requirement of fitting complex geometries in tightly constrained spaces makes 3D printing the ideal manufacturing technique 109 There are several benefits to the use of additive manufacturing in thermoelectric material production Additive manufacturing allows for innovation in the design of these materials facilitating intricate geometries that would not otherwise be possible by conventional manufacturing processes It reduces the amount of wasted material during production and allows for faster production turnaround times by eliminating the need for tooling and prototype fabrication which can be time consuming and expensive 110 There are several major additive manufacturing technologies that have emerged as feasible methods for the production of thermoelectric materials including continuous inkjet printing dispenser printing screen printing stereolithography and selective laser sintering Each method has its own challenges and limitations especially related to the material class and form that can be used For example selective laser sintering SLS can be used with metal and ceramic powders stereolithography SLA must be used with curable resins containing solid particle dispersions of the thermoelectric material of choice and inkjet printing must use inks which are usually synthesized by dispersing inorganic powders to organic solvent or making a suspension 111 112 The motivation for producing thermoelectrics by means of additive manufacturing is due to a desire to improve the properties of these materials namely increasing their thermoelectric figure of merit ZT and thereby improving their energy conversion efficiency 113 Research has been done proving the efficacy and investigating the material properties of thermoelectric materials produced via additive manufacturing An extrusion based additive manufacturing method was used to successfully print bismuth telluride Bi2Te3 with various geometries This method utilized an all inorganic viscoelastic ink synthesized using Sb2Te2 chalcogenidometallate ions as binders for Bi2Te3 based particles The results of this method showed homogenous thermoelectric properties throughout the material and a thermoelectric figure of merit ZT of 0 9 for p type samples and 0 6 for n type samples The Seebeck coefficient of this material was also found to increase with increasing temperature up to around 200 C 114 Groundbreaking research has also been done towards the use of selective laser sintering SLS for the production of thermoelectric materials Loose Bi2Te3 powders have been printed via SLS without the use of pre or post processing of the material pre forming of a substrate or use of binder materials The printed samples achieved 88 relative density compared to a relative density of 92 in conventionally manufactured Bi2Te3 Scanning Electron Microscopy SEM imaging results showed adequate fusion between layers of deposited materials Though pores existed within the melted region this is a general existing issue with parts made by SLS occurring as a result of gas bubbles that get trapped in the melted material during its rapid solidification X ray diffraction results showed that the crystal structure of the material was intact after laser melting The Seebeck coefficient figure of merit ZT electrical and thermal conductivity specific heat and thermal diffusivity of the samples were also investigated at high temperatures up to 500 C Of particular interest is the ZT of these Bi2Te3 samples which were found to decrease with increasing temperatures up to around 300 C increase slightly at temperatures between 300 400 C and then increase sharply without further increase in temperature The highest achieved ZT value for an n type sample was about 0 11 The bulk thermoelectric material properties of samples produced using SLS had comparable thermoelectric and electrical properties to thermoelectric materials produced using conventional manufacturing methods This the first time the SLS method of thermoelectric material production has been used successfully 113 Mechanical Properties editThermoelectric materials are commonly used in thermoelectric generators to convert the thermal energy into electricity Thermoelectric generators have the advantage of no moving parts and do not require any chemical reaction for energy conversion which make them stand out from other sustainable energy resources such as wind turbine and solar cells Nevertheless the mechanical performance of thermoelectric generators may decay over time due to plastic fatigue and creep deformation as a result of being subjected to complex and time varying thermomechanical stresses Thermomechanical Stresses in Thermoelectric Devices 115 edit Geometrical Effects edit In their research Al Merbati et al 116 found that the stress levels around the leg corners of thermoelectric devices were high and generally increased closer to the hot side However switching to a trapezoidal leg geometry reduced thermal stresses Erturun et al 117 compared various leg geometries and discovered that rectangular prism and cylindrical legs experienced the highest stresses Studies have also shown that using thinner and longer legs can significantly relieve stress 118 119 120 121 Tachibana and Fang 122 estimated the relationship between thermal stress temperature difference coefficient of thermal expansion and module dimensions They found that the thermal stress was proportional to L a D T h 2 displaystyle L cdot alpha cdot frac Delta T h 2 nbsp where L a DT and h are module thickness Coefficients of Thermal Expansion CTE temperature difference and leg height respectively Effect of Boundary Conditions edit Clin et al 123 conducted finite element analysis to replicate thermal stresses in a thermoelectric module and concluded that the thermal stresses were dependent on the mechanical boundary conditions on the module and on CTE mismatch between various components The corners of the legs exhibited maximum stresses In a separate investigation Turenne et al 124 examined the distribution of stress in large freestanding thermoelectric modules and those rigidly fixed between two surfaces for thermal exchange Although boundary conditions significantly altered the stress distribution the authors deduced that external compressive loading on the TE module resulted in the creation of global compressive stresses Effect of Thermal Fatigue edit Thermoelectric materials commonly contain different types of defects such as dislocations vacancies secondary phases and antisite defects These defects can affect thermoelectric performance by evolving under service conditions In 2019 Yun Zheng et al 125 studied thermal fatigue of Bi 2 Te 3 displaystyle ce Bi 2Te 3 nbsp based materials and they proposed that their fatigue behavior can be reduced via boosting the fracture toughness by introducing pores microcracks or inclusion with the inextricable trade off with fracture strength Effect of Thermal Shocks edit Thermoelectric materials can undergo thermal shock loading through service temperature spikes soldering and metallizing processes The thermoelectric leg can be coated with metals to form the required diffusion barrier Metallizing and dipping the metallized leg in a molten alloy bath Soldering for connecting the leg to the interconnect In a study conducted by Pelletier et al 126 thermoelectric disks were quenched for the purpose of thermal shock experiments They realized that quenching in a hot medium helped disks surface to produce compressive stresses in contrary to the core which developed tensile stress Anisotropic materials and thin disks were reported to develop greater maximum stresses They also observed fracturing of specimens during quenching process in a soldering bath from room temperature Effect of Tensile Stresses edit Thermal stresses have been quantified and extensively studied in thermoelectric modules throughout the years but von Mises stresses are commonly reported The von Mises stress defines a constraint on plastic yielding without having any information of the stress nature For instance in a study by Sakamoto et al 127 the mechanical stability of a Mg 2 Si displaystyle ce Mg 2Si nbsp based structure was investigated that could utilize thermoelectric legs at an angle with elecftrical interconnects and substrates Maximum tensile strength stresses were calculated and compared to the ultimate tensile streength of different materials This approach might be misleading for brittle materials such as ceramics as they do not possess a defined tensile strength Thermal Mismatch Stresses edit In 2018 Chen et al 128 investigated the cracking failure of Cu pillar bump that was caused by electromigration under thermoelectric coupling load They showed that under thermoelectric coupling load will experience severe joule heat and current density that can be accumulate thermoemechanical stress and miscrostructure evolution They also pointed out that the difference in CTE between materials in the flip chip package causes thermal mismatch stress which can later develop the cavities to expand along cathode into cracks Also it is worth noting that they mentioned thermal electrical coupling can cause electromigration microcracks and delamination due to temperature and stress concentration that can fail Cu pillar bumps Phase Transformation Stresses edit Phase transformation can occur in thermoelectric materials as well as many other energy materials As pointed out by Al Malki et al 129 phase transformation can lead to a total plastic strain when internal mismatch stresses are biased with shear stress The alpha phase of Ag 2 S displaystyle ce Ag 2S nbsp transforms to a body centered cubic phase Liang et al 130 showed that a crack was observed when heating through 407 K through this phase transformation Creep Deformation edit Creep deformation is a time dependent mechanism where strain accumulates as amaterial is subjected to external or internal stressesat a high homologous temperature in excess ofT Tm 0 5 whereTmis the melting point in K 129 This phenomenon can emerge in thermoelectric devices after operating for a long time i e months to years A coarse grained or monocrystalline structures have been shown to be desirable as creep resistant materials 131 Applications editRefrigeration edit Main article Thermoelectric cooling Thermoelectric materials can be used as refrigerators called thermoelectric coolers or Peltier coolers after the Peltier effect that controls their operation As a refrigeration technology Peltier cooling is far less common than vapor compression refrigeration The main advantages of a Peltier cooler compared to a vapor compression refrigerator are its lack of moving parts or refrigerant and its small size and flexible shape form factor 132 The main disadvantage of Peltier coolers is low efficiency It is estimated that materials with ZT gt 3 about 20 30 Carnot efficiency would be required to replace traditional coolers in most applications 82 Today Peltier coolers are only used in niche applications especially small scale where efficiency is not important 132 Power generation edit Main article Thermoelectric generator Thermoelectric efficiency depends on the figure of merit ZT There is no theoretical upper limit to ZT and as ZT approaches infinity the thermoelectric efficiency approaches the Carnot limit However until recently no known thermoelectrics had a ZT gt 3 133 In 2019 researchers reported a material with approximated ZT between 5 and 6 134 135 As of 2010 thermoelectric generators serve application niches where efficiency and cost are less important than reliability light weight and small size 136 137 Internal combustion engines capture 20 25 of the energy released during fuel combustion 136 138 Increasing the conversion rate can increase mileage and provide more electricity for on board controls and creature comforts stability controls telematics navigation systems electronic braking etc 139 It may be possible to shift energy draw from the engine in certain cases to the electrical load in the car e g electrical power steering or electrical coolant pump operation 136 138 Cogeneration power plants use the heat produced during electricity generation for alternative purposes being this more profitable in industries with high amounts of waste energy 136 Thermoelectrics may find applications in such systems or in solar thermal energy generation 136 140 See also editBatteryless radio Pyroelectric effect Thermionic converterReferences edit a b c Goldsmid H Julian 2016 Introduction to Thermoelectricity Springer Series in Materials Science Vol 121 Berlin Heidelberg Springer Berlin Heidelberg Bibcode 2016inh book G doi 10 1007 978 3 662 49256 7 ISBN 978 3 662 49255 0 Snyder G J Toberer E S 2008 Complex Thermoelectric Materials Nature Materials 7 2 105 114 Bibcode 2008NatMa 7 105S doi 10 1038 nmat2090 PMID 18219332 Wang H Pei Y LaLonde AD Snyder GJ 2012 Weak electron phonon coupling contributing to high thermoelectric performance in n type PbSe Proc Natl Acad Sci U S A 109 25 9705 9 Bibcode 2012PNAS 109 9705W doi 10 1073 pnas 1111419109 PMC 3382475 PMID 22615358 Nolas G S Sharp J Goldsmid H J 2001 Thermoelectrics basic principles and new materials developments Springer Series in Materials Science Vol 45 Berlin Heidelberg Springer Verlag Berlin Heidelberg New York doi 10 1007 978 3 662 04569 5 ISBN 3 540 41245 X a b Ioffe A F 1960 Physics of semiconductors Academic 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