fbpx
Wikipedia

Synthetic fuel

Synthetic fuel or synfuel is a liquid fuel, or sometimes gaseous fuel, obtained from syngas, a mixture of carbon monoxide and hydrogen, in which the syngas was derived from gasification of solid feedstocks such as coal or biomass or by reforming of natural gas.

Side-by-side comparison of FT synthetic fuel and conventional fuel. The synthetic fuel is extremely clear because of the near-total absence of sulfur and aromatics.

Common ways for refining synthetic fuels include the Fischer–Tropsch conversion,[1][2][better source needed] methanol to gasoline conversion,[3][better source needed] or direct coal liquefaction.[4][better source needed]

Classification and principles edit

There is a range of meanings for the terms 'synthetic fuel' or 'synfuel'.

  • The most traditional view restricts the input material (feedstock) to coal (commonly via syngas) and the output to liquid hydrocarbons. Some authors additionally allow natural gas as input.
  • Newer understandings (such as EIA 2006) allow coal, natural gas, or biomass as feedstock. The output can be synthetic crude or synthetic liquid products.[5] Industrial and municipal waste can also be acceptable feedstock.[6][7][8]
  • Some definitions also allow oil sands and oil shale to be acceptable inputs through synthetic crude.[5][9][10]
  • The most liberal definition accepts all of the above input materials and allows for any form of output fuel: liquid, gas, or "clean" solid. This is the approach of petrochemist James G. Speight; he also mentions that in the context of substitutes for petroleum-based fuels it has even wider meaning.[10] Depending on the context, methanol, ethanol and hydrogen may also be included in this category.[11][12]

Synthetic fuels are produced by the chemical process of conversion.[10] Conversion methods could be direct conversion into liquid transportation fuels, or indirect conversion, in which the source substance is converted initially into syngas which then goes through additional conversion processes to become liquid fuels.[5] Basic conversion methods include carbonization and pyrolysis, hydrogenation, and thermal dissolution.[13]

History edit

 
Ruins of the German synthetic petrol plant (Hydrierwerke Pölitz AG) in Police, Poland

The process of direct conversion of coal to synthetic fuel originally developed in Germany.[14] Friedrich Bergius developed the Bergius process, which received a patent in 1913. Karl Goldschmidt invited Bergius to build an industrial plant at his factory, the Th. Goldschmidt AG (part of Evonik Industries from 2007), in 1914.[15] Production began in 1919.[16][citation needed]

Indirect coal conversion (where coal is gasified and then converted to synthetic fuels) was also developed in Germany - by Franz Fischer and Hans Tropsch in 1923.[14] During World War II (1939-1945), Germany used synthetic-oil manufacturing (German: Kohleverflüssigung) to produce substitute (Ersatz) oil products by using the Bergius process (from coal), the Fischer–Tropsch process (water gas), and other methods (Zeitz used the TTH and MTH processes).[17][18] In 1931 the British Department of Scientific and Industrial Research located in Greenwich, England, set up a small facility where hydrogen gas was combined with coal at extremely high pressures to make a synthetic fuel.[19]

The Bergius process plants became[when?] Nazi Germany's primary source of high-grade aviation gasoline, synthetic oil, synthetic rubber, synthetic methanol, synthetic ammonia, and nitric acid. Nearly one third of the Bergius production came from plants in Pölitz (Polish: Police) and Leuna, with 1/3 more in five other plants (Ludwigshafen had a much smaller Bergius plant[20] which improved "gasoline quality by dehydrogenation" using the DHD process).[18]

Synthetic fuel grades included "T.L. [jet] fuel", "first quality aviation gasoline", "aviation base gasoline", and "gasoline - middle oil";[18] and "producer gas" and diesel were synthesized for fuel as well (converted armored tanks, for example, used producer gas).[17]: 4, s2  By early 1944 German synthetic-fuel production had reached more than 124,000 barrels per day (19,700 m3/d) from 25 plants,[21] including 10 in the Ruhr Area.[22]: 239  In 1937 the four central Germany lignite coal plants at Böhlen, Leuna, Magdeburg/Rothensee, and Zeitz, along with the Ruhr Area bituminous coal plant at Scholven/Buer, produced 4.8 million barrels (760×10^3 m3) of fuel. Four new hydrogenation plants (German: Hydrierwerke) were subsequently erected at Bottrop-Welheim (which used "Bituminous coal tar pitch"),[18] Gelsenkirchen (Nordstern), Pölitz, and, at 200,000 tons/yr[18] Wesseling.[23] Nordstern and Pölitz/Stettin used bituminous coal, as did the new Blechhammer plants.[18] Heydebreck synthesized food oil, which was tested on concentration camp prisoners.[24] After Allied bombing of Germany's synthetic-fuel production plants (especially in May to June 1944), the Geilenberg Special Staff used 350,000 mostly foreign forced-laborers to reconstruct the bombed synthetic-oil plants,[22]: 210, 224  and, in an emergency decentralization program, the Mineralölsicherungsplan [de] (1944-1945), to build 7 underground hydrogenation plants with bombing protection (none were completed). (Planners had rejected an earlier such proposal, expecting that Axis forces would win the war before the bunkers would be completed.)[20] In July 1944 the "Cuckoo" project underground synthetic-oil plant (800,000 m2) was being "carved out of the Himmelsburg" north of the Mittelwerk, but the plant remained unfinished at the end of World War II.[17] Production of synthetic fuel became even more vital for Nazi Germany when Soviet Red Army forces occupied the Ploiești oilfields in Romania on 24 August 1944, denying Germany access to its most important natural oil source.

Indirect Fischer–Tropsch ("FT") technologies were brought to the United States after World War II, and a 7,000 barrels per day (1,100 m3/d) plant was designed by HRI and built in Brownsville, Texas. The plant represented the first commercial use of high-temperature Fischer–Tropsch conversion. It operated from 1950 to 1955, when it was shut down after the price of oil dropped due to enhanced production and huge discoveries in the Middle East.[14]

In 1949 the U.S. Bureau of Mines built and operated a demonstration plant for converting coal to gasoline in Louisiana, Missouri.[25] Direct coal conversion plants were also developed in the US after World War II, including a 3 TPD plant in Lawrenceville, New Jersey, and a 250-600 TPD Plant in Catlettsburg, Kentucky.[26]

In later decades the Republic of South Africa established a state oil company including a large synthetic fuel establishment.

Processes edit

The numerous processes that can be used to produce synthetic fuels broadly fall into three categories: Indirect, Direct, and Biofuel processes.[dubious ]

Indirect conversion edit

Indirect conversion has the widest deployment worldwide, with global production totaling around 260,000 barrels per day (41,000 m3/d), and many additional projects under active development.[citation needed]

Indirect conversion broadly refers to a process in which biomass, coal, or natural gas is converted to a mix of hydrogen and carbon monoxide known as syngas either through gasification or steam methane reforming, and that syngas is processed into a liquid transportation fuel using one of a number of different conversion techniques depending on the desired end product.[27]

 

The primary technologies that produce synthetic fuel from syngas are Fischer–Tropsch synthesis and the Mobil process (also known as Methanol-To-Gasoline, or MTG). In the Fischer–Tropsch process syngas reacts in the presence of a catalyst, transforming into liquid products (primarily diesel fuel and jet fuel) and potentially waxes (depending on the FT process employed).[28]

The process of producing synfuels through indirect conversion is often referred to as coal-to-liquids (CTL), gas-to-liquids (GTL) or biomass-to-liquids (BTL), depending on the initial feedstock. At least three projects (Ohio River Clean Fuels, Illinois Clean Fuels, and Rentech Natchez) are combining coal and biomass feedstocks, creating hybrid-feedstock synthetic fuels known as Coal and Biomass To Liquids (CBTL).[29]

Indirect conversion process technologies can also be used to produce hydrogen, potentially for use in fuel cell vehicles, either as slipstream co-product, or as a primary output.[30]

Direct conversion edit

Direct conversion refers to processes in which coal or biomass feedstocks are converted directly into intermediate or final products, avoiding the conversion to syngas via gasification. Direct conversion processes can be broadly broken up into two different methods: Pyrolysis and carbonization, and hydrogenation.[31]

Hydrogenation processes edit

One of the main methods of direct conversion of coal to liquids by hydrogenation process is the Bergius process.[32] In this process, coal is liquefied by heating in the presence of hydrogen gas (hydrogenation). Dry coal is mixed with heavy oil recycled from the process. Catalysts are typically added to the mixture. The reaction occurs at between 400 °C (752 °F) to 500 °C (932 °F) and 20 to 70 MPa hydrogen pressure.[33] The reaction can be summarized as follows:[33]

 

After World War I several plants were built in Germany; these plants were extensively used during World War II to supply Germany with fuel and lubricants.[34]

The Kohleoel Process, developed in Germany by Ruhrkohle and VEBA, was used in the demonstration plant with a capacity of 200 tons of lignite per day, built in Bottrop, Germany. This plant operated from 1981 to 1987. In this process, coal is mixed with a recycled solvent and an iron catalyst. After preheating and pressurizing, H2 is added. The process takes place in a tubular reactor at a pressure of 300 bar and a temperature of 470 °C (880 °F).[35] This process has also been explored by SASOL in South Africa.

In the 1970-1980s, the Japanese companies Nippon Kokan, Sumitomo Metal Industries and Mitsubishi Heavy Industries developed the NEDOL process. In this process, a mixture of coal and a recycled solvent is heated in the presence of an iron-based catalyst and H2. The reaction takes place in a tubular reactor at a temperature between 430 °C (810 °F) and 465 °C (870 °F) at a pressure of 150-200 bar. The produced oil has low quality and requires intensive upgrading.[35] The H-Coal process, developed by Hydrocarbon Research, Inc., in 1963, mixes pulverized coal with recycled liquids, hydrogen and a catalyst in the ebullated bed reactor. The advantages of this process are that dissolution and oil upgrading take place in a single reactor, the products have a high H:C ratio and a fast reaction time, while the main disadvantages are high gas yield, high hydrogen consumption and the produced oil is only suitable as boiler oil because of impurities.[36]

The SRC-I and SRC-II (Solvent Refined Coal) processes were developed by Gulf Oil and implemented as pilot plants in the United States in the 1960s and 1970s.[35] The Nuclear Utility Services Corporation developed the hydrogenation process which was patented by Wilburn C. Schroeder in 1976. The process involved dried, pulverized coal mixed with roughly 1wt% molybdenum catalysts.[10] Hydrogenation occurred at a high temperature and pressure, with syngas produced in a separate gasifier. The process ultimately yielded a synthetic crude product, Naphtha, a limited amount of C3/C4 gas, light-medium weight liquids (C5-C10) suitable for use as fuels, small amounts of NH3 and significant amounts of CO2.[37] Other single-stage hydrogenation processes are the Exxon donor solvent process, the Imhausen High-pressure Process, and the Conoco Zinc Chloride Process.[35]

A number of two-stage direct liquefaction processes have been developed. After the 1980s only the Catalytic Two-stage Liquefaction Process, modified from the H-Coal Process; the Liquid Solvent Extraction Process by British Coal; and the Brown Coal Liquefaction Process of Japan have been developed.[35]

Chevron Corporation developed a process invented by Joel W. Rosenthal called the Chevron Coal Liquefaction Process (CCLP). It is unique due to the close-coupling of the non-catalytic dissolver and the catalytic hydroprocessing unit. The oil produced had properties that were unique when compared to other coal oils; it was lighter and had far fewer heteroatom impurities. The process was scaled-up to a 6 ton per day level, but not proven commercially.

Pyrolysis and carbonization processes edit

There are a number of different carbonization processes. The carbonization conversion occurs through pyrolysis or destructive distillation, and it produces condensable coal tar, oil and water vapor, non-condensable synthetic gas, and a solid residue-char. The condensed coal tar and oil are then further processed by hydrogenation to remove sulfur and nitrogen species, after which they are processed into fuels.[36]

The typical example of carbonization is the Karrick process. The process was invented by Lewis Cass Karrick in the 1920s. The Karrick process is a low-temperature carbonization process, where coal is heated at 680 °F (360 °C) to 1,380 °F (750 °C) in the absence of air. These temperatures optimize the production of coal tars richer in lighter hydrocarbons than normal coal tar. However, the produced liquids are mostly a by-product and the main product is semi-coke, a solid and smokeless fuel.[38]

The COED Process, developed by FMC Corporation, uses a fluidized bed for processing, in combination with increasing temperature, through four stages of pyrolysis. Heat is transferred by hot gases produced by combustion of part of the produced char. A modification of this process, the COGAS Process, involves the addition of gasification of char.[36] The TOSCOAL Process, an analogue to the TOSCO II oil shale retorting process and Lurgi-Ruhrgas process, which is also used for the shale oil extraction, uses hot recycled solids for the heat transfer.[36]

Liquid yields of pyrolysis and Karrick processes are generally low for practical use for synthetic liquid fuel production.[38] Furthermore, the resulting liquids are of low quality and require further treatment before they can be used as motor fuels. In summary, there is little possibility that this process will yield economically viable volumes of liquid fuel.[38]

Biofuels processes edit

One example of a Biofuel-based synthetic fuel process is Hydrotreated Renewable Jet (HRJ) fuel. There are a number of variants of these processes under development, and the testing and certification process for HRJ aviation fuels is beginning.[39][40]

There are two such process under development by UOP. One using solid biomass feedstocks, and one using bio-oil and fats. The process using solid second-generation biomass sources such as switchgrass or woody biomass uses pyrolysis to produce a bio-oil, which is then catalytically stabilized and deoxygenated to produce a jet-range fuel. The process using natural oils and fats goes through a deoxygenation process, followed by hydrocracking and isomerization to produce a renewable Synthetic Paraffinic Kerosene jet fuel.[41]

Oil sand and oil shale processes edit

Synthetic crude may also be created by upgrading bitumen (a tar like substance found in oil sands), or synthesizing liquid hydrocarbons from oil shale. There are a number of processes extracting shale oil (synthetic crude oil) from oil shale by pyrolysis, hydrogenation, or thermal dissolution.[13][42]

Octane Increase edit

Tetraethyllead was the default additive for increasing Octane in Gasoline, in particular important to Synthetic fuels like in 3rd Reich Germany, having acquired this manufacturing process and equipment from the USA via DuPont according to Prof. Dr. Anthony C. Sutton. Tetraethyllead is disbanded for terrestrial applications because Lead is unhealthy.

Commercialization edit

Worldwide commercial synthetic fuels plant capacity is over 240,000 barrels per day (38,000 m3/d), including indirect conversion Fischer–Tropsch plants in South Africa (Mossgas, Secunda CTL), Qatar {Oryx GTL}, and Malaysia (Shell Bintulu), and a Mobil process (Methanol to Gasoline) plant in New Zealand.[5][43] Synthetic fuel plant capacity is approximately 0.24% of the 100 million barrel per day crude oil refining capacity worldwide.[44]

Sasol, a company based in South Africa operates the world's only commercial Fischer–Tropsch coal-to-liquids facility at Secunda, with a capacity of 150,000 barrels per day (24,000 m3/d).[45] British company Zero, co-founded by former F1 technical director Paddy Lowe, has developed a solution it terms 'petrosynthesis' to develop synthetic fuels and in 2022 it began work on a demonstration production plant[46] at Bicester Heritage near Oxford.

Economics edit

The economics of synthetic fuel manufacture vary greatly depending the feedstock used, the precise process employed, site characteristics such as feedstock and transportation costs, and the cost of additional equipment required to control emissions. The examples described below indicate a wide range of production costs between $20/BBL for large-scale gas-to-liquids, to as much as $240/BBL for small-scale biomass-to-liquids and carbon capture and sequestration.[29]

In order to be economically viable, projects must do much better than just being competitive head-to-head with oil. They must also generate a sufficient return on investment to justify the capital investment in the project.[29]

Security considerations edit

A central consideration for the development of synthetic fuel is the security factor of securing domestic fuel supply from domestic biomass and coal. Nations that are rich in biomass and coal can use synthetic fuel to offset their use of petroleum derived fuels and foreign oil.[47]

Environmental considerations edit

The environmental footprint of a given synthetic fuel varies greatly depending on which process is employed, what feedstock is used, what pollution controls are employed, and what the transportation distance and method are for both feedstock procurement and end-product distribution.[29]

In many locations, project development will not be possible due to permitting restrictions if a process design is chosen that does not meet local requirements for clean air, water, and increasingly, lifecycle carbon emissions.[48][49]

Lifecycle greenhouse gas emissions edit

Among different indirect FT synthetic fuels production technologies, potential emissions of greenhouse gases vary greatly. Coal to liquids ("CTL") without carbon capture and sequestration ("CCS") is expected to result in a significantly higher carbon footprint than conventional petroleum-derived fuels (+147%).[29] On the other hand, biomass-to-liquids with CCS could deliver a 358% reduction in lifecycle greenhouse gas emissions.[29] Both of these plants fundamentally use gasification and FT conversion synthetic fuels technology, but they deliver wildly divergent environmental footprints.[citation needed]

 
Lifecycle carbon emissions profiles of various fuels, including many synthetic fuels. Coal and biomass co-conversion to transportation fuels, Michael E. Reed, DOE NETL Office of Fossil Energy, Oct 17 2007

Generally, CTL without CCS has a higher greenhouse gas footprint. CTL with CCS has a 9-15% reduction in lifecycle greenhouse gas emissions compared to that of petroleum derived diesel.[29][50]

CBTL+CCS plants that blend biomass alongside coal while sequestering carbon do progressively better the more biomass is added. Depending on the type of biomass, the assumptions about root storage, and the transportation logistics, at conservatively 40% biomass alongside coal, CBTL+CCS plants achieve a neutral lifecycle greenhouse gas footprint. At more than 40% biomass, they begin to go lifecycle negative, and effectively store carbon in the ground for every gallon of fuels that they produce.[29]

Ultimately BTL plants employing CCS could store massive amounts of carbon while producing transportation fuels from sustainably produced biomass feedstocks, although there are a number of significant economic hurdles, and a few technical hurdles that would have to be overcome to enable the development of such facilities.[29]

Serious consideration must also be given to the type and method of feedstock procurement for either the coal or biomass used in such facilities, as reckless development could exacerbate environmental problems caused by mountaintop removal mining, land use change, fertilizer runoff, food vs. fuels concerns, or many other potential factors. Or they could not, depending entirely on project-specific factors on a plant-by-plant basis.[citation needed]

A study from U.S. Department of Energy National Energy Technology Laboratory with much more in-depth information of CBTL life-cycle emissions "Affordable Low Carbon Diesel from Domestic Coal and Biomass".[29]

Hybrid hydrogen-carbon processes have also been proposed recently[51] as another closed-carbon cycle alternative, combining 'clean' electricity, recycled CO, H2 and captured CO2 with biomass as inputs as a way of reducing the biomass needed.[citation needed]

Fuels emissions edit

The fuels produced by the various synthetic fuels process also have a wide range of potential environmental performance, though they tend to be very uniform based on the type of synthetic fuels process used (i.e. the tailpipe emissions characteristics of Fischer–Tropsch diesel tend to be the same, though their lifecycle greenhouse gas footprint can vary substantially based on which plant produced the fuel, depending on feedstock and plant level sequestration considerations.)[citation needed]

In particular, Fischer–Tropsch diesel and jet fuels deliver dramatic across-the-board reductions in all major criteria pollutants such as SOx, NOx, Particulate Matter, and Hydrocarbon emissions.[52] These fuels, because of their high level of purity and lack of contaminants, allow the use of advanced emissions control equipment. In a 2005 dynamometer study simulating urban driving the combination was shown to virtually eliminate HC, CO, and PM emissions from diesel trucks with a 10% increase in fuel consumption using a Shell gas to liquid fuel fitted with a combination particulate filter and catalytic converter compared to the same trucks unmodified using California Air Resource Board diesel fuel .[53]

In testimony before the Subcommittee on Energy and Environment of the U.S. House of Representatives the following statement was made by a senior scientist from Rentech:

F-T fuels offer numerous benefits to aviation users. The first is an immediate reduction in particulate emissions. F-T jet fuel has been shown in laboratory combusters and engines to reduce PM emissions by 96% at idle and 78% under cruise operation. Validation of the reduction in other turbine engine emissions is still under way. Concurrent to the PM reductions is an immediate reduction in CO2 emissions from F-T fuel. F-T fuels inherently reduce CO2 emissions because they have higher energy content per carbon content of the fuel, and the fuel is less dense than conventional jet fuel allowing aircraft to fly further on the same load of fuel.[54]

The "cleanness" of these FT synthetic fuels is further demonstrated by the fact that they are sufficiently non-toxic and environmentally benign as to be considered biodegradable. This owes primarily to the near-absence of sulfur and extremely low level of aromatics present in the fuel.[55]

In 2023, a study published by the NATO Energy Security Centre of Excellence, concluded that synthetic FT fuels offer one of the most promising decarbonization pathways for military mobility across the land, sea and air domains.[56]

Sustainability edit

One concern commonly raised about the development of synthetic fuels plants is sustainability. Fundamentally, transitioning from oil to coal or natural gas for transportation fuels production is a transition from one inherently depletable geologically limited resource to another.

One of the positive defining characteristics of synthetic fuels production is the ability to use multiple feedstocks (coal, gas, or biomass) to produce the same product from the same plant. In the case of hybrid BCTL plants, some facilities are already planning to use a significant biomass component alongside coal. Ultimately, given the right location with good biomass availability, and sufficiently high oil prices, synthetic fuels plants can be transitioned from coal or gas, over to a 100% biomass feedstock. This provides a path forward towards a renewable fuel source and possibly more sustainable, even if the plant originally produced fuels solely from coal, making the infrastructure forwards-compatible even if the original fossil feedstock runs out.[citation needed]

Some synthetic fuels processes can be converted to sustainable production practices more easily than others, depending on the process equipment selected. This is an important design consideration as these facilities are planned and implemented, as additional room must be left in the plant layout to accommodate whatever future plant change requirements in terms of materials handling and gasification might be necessary to accommodate a future change in production profile.[citation needed]

For vehicles with Internal Combustion Engines edit

 
Electrofuels from renewable energy could replace fossil fuels.

Electrofuels, also known as e-fuels or synthetic fuels, are a type of drop-in replacement fuel. They are manufactured using captured carbon dioxide or carbon monoxide, together with hydrogen obtained from sustainable electricity sources such as wind, solar and nuclear power.[57]

The process uses carbon dioxide in manufacturing and releases around the same amount of carbon dioxide into the air when the fuel is burned, for an overall low carbon footprint. Electrofuels are thus an option for reducing greenhouse gas emissions from transport, particularly for long-distance freight, marine, and air transport.[58]

The primary targets are butanol, and biodiesel, but include other alcohols and carbon-containing gases such as methane and butane.

See also edit

References edit

  1. ^ . Gasifipedia. National Energy Technology Laboratory, U.S. Department of Energy. Archived from the original on 8 June 2014. Retrieved 25 July 2014.
  2. ^ J. Loosdrecht, Van De; Botes, F. G.; Ciobica, I. M.; Ferreira, A. C.; Gibson, P.; Moodley, D. J.; Saib, A. M.; Visagie, J. L.; Weststrate, C. J.; Niemantsverdriet, J. W. (2013). "Fischer-Tropsch synthesis: catalysts and chemistry". Comprehensive Inorganic Chemistry II: From Elements to Applications. Surface Inorganic Chemistry and Heterogeneous Catalysis: 525–557. doi:10.1016/B978-0-08-097774-4.00729-4. ISBN 9780080965291.
  3. ^ . Gasifipedia. National Energy Technology Laboratory, U.S. Department of Energy. Archived from the original on 24 May 2014. Retrieved 25 July 2014.
  4. ^ . Gasifipedia. National Energy Technology Laboratory, U.S. Department of Energy. Archived from the original on 24 May 2014. Retrieved 25 July 2014.
  5. ^ a b c d Annual Energy Outlook 2006 with Projections to 2030 (PDF). Washington, D.C.: Energy Information Administration. 2006. pp. 52–54. DOE/EIA-0383(2006). Retrieved 2009-07-09.
  6. ^ Patel, Prachi (2007-12-21). "A comparison of coal and biomass as feedstocks for synthetic fuel production". In Veziroǧlu, T. N. (ed.). Alternative energy sources: an international compendium. MIT Technology Review.
  7. ^ Antal, M. J. (1978). "Fuel from waste. A portable system converts biowaste into jet fuel and diesel for the military". Hemisphere. p. 3203. ISBN 978-0-89116-085-4.
  8. ^ Thipse, S. S.; Sheng, C.; Booty, M. R.; Magee, R. S.; Dreizin, E. L. (2001). "Synthetic fuel for imitation of municipal solid waste in experimental studies of waste incineration". Chemosphere. 44 (5). Elsevier: 1071–1077. Bibcode:2001Chmsp..44.1071T. doi:10.1016/S0045-6535(00)00470-7. PMID 11513393.
  9. ^ Lee, Sunggyu; Speight, James G.; Loyalka, Sudarshan K. (2007). Handbook of Alternative Fuel Technologies. CRC Press. p. 225. ISBN 978-0-8247-4069-6. Retrieved 2009-03-14.
  10. ^ a b c d Speight, James G. (2008). Synthetic Fuels Handbook: Properties, Process, and Performance. McGraw-Hill Professional. pp. 1–2, 9–10. ISBN 978-0-07-149023-8. Retrieved 2009-06-03.
  11. ^ Lee, Sunggyu (1990). Methanol Synthesis Technology. CRC Press. p. 1. ISBN 978-0-8493-4610-1. Retrieved 2009-07-09.
  12. ^ Lapedes, Daniel N. (1976). McGraw-Hill encyclopedia of energy. McGraw-Hill. p. 377. ISBN 978-0-07-045261-9.
  13. ^ a b Luik, Hans (2009-06-08). (PDF). International Oil Shale Symposium. Tallinn, Estonia: Tallinn University of Technology. Archived from the original (PDF) on 2012-02-24. Retrieved 2009-06-09.
  14. ^ a b c Cicero, Daniel (2007-06-11). (PDF). Workshop on Gasification Technologies. Indianapolis. p. 5. Archived from the original (PDF) on 2015-09-24. Retrieved 2009-07-09.
  15. ^ According to the Degussa biography of Hans Goldschmidt at "Degussa Geschichte - Hans Goldschmidt". Retrieved 2009-11-10., Karl Goldschmidt had invited Bergius to become director of research at Chemische Fabrik Th. Goldschmidt.
  16. ^ (PDF). Archived from the original (PDF) on 2013-10-16. Retrieved 2013-10-07.
  17. ^ a b c (PDF). Enemy Oil Intelligence Committee. 1945-02-06. Archived from the original (PDF) on 2008-08-21. Retrieved 2009-03-22.
  18. ^ a b c d e f Schroeder, W. C. (August 1946). Holroyd, R. (ed.). . United States Bureau of Mines, Office of Synthetic Liquid Fuels. Archived from the original on 2007-11-08. Retrieved 2009-03-21.
  19. ^ Corporation, Bonnier (1 October 1931). "Popular Science". Bonnier Corporation – via Google Books.
  20. ^ a b Miller, Donald L. (2006). Masters of the Air: America's Bomber Boys Who Fought the Air War Against Nazi Germany. New York: Simon & Schuster. p. 314, 461. ISBN 978-0-7432-3544-0.
  21. ^ "The Early Days of Coal Research". Fossil Energy. United States Department of Energy. Retrieved 2014-07-25.
  22. ^ a b Galland, Adolf (1968) [1954]. The First and the Last: The Rise and Fall of the German Fighter Forces, 1938-1945 (Ninth Printing - paperbound). New York: Ballantine Books. pp. 210, 224, 239.
  23. ^ Becker, Peter W. (1981). . Air University Review. Maxwell AFB. Archived from the original on 2013-02-22. Retrieved 2009-06-23.
  24. ^ Speer, Albert (1970). Inside the Third Reich. Translated by Richard and Clara Winston. New York and Toronto: Macmillan. p. 418. ISBN 978-0-684-82949-4. LCCN 70119132. Retrieved 2009-03-17.
  25. ^ Corporation, Bonnier (September 13, 1949). "Popular Science". Bonnier Corporation – via Google Books.
  26. ^ "COAL–TO–LIQUIDS an alternative oil supply?" (PDF). International Energy Agency. Retrieved 2016-09-30.
  27. ^ "10.5. Indirect Liquefaction Processes". netl.doe.gov. Retrieved 2023-03-12.
  28. ^ "10.2. Fischer-Tropsch Synthesis". netl.doe.gov. Retrieved 2023-03-12.
  29. ^ a b c d e f g h i j Tarka, Thomas J.; Wimer, John G.; Balash, Peter C.; Skone, Timothy J.; Kern, Kenneth C.; Vargas, Maria C.; Morreale, Bryan D.; White III, Charles W.; Gray, David (2009). "Affordable Low Carbon Diesel from Domestic Coal and Biomass" (PDF). United States Department of Energy, National Energy Technology Laboratory. pp. 1, 30.
  30. ^ Edward Schmetz & Lowell Miller (2005). "Hydrogen Production from Coal, 2005 Annual DOE Hydrogen Program Review". U.S. Department of Energy Office of Sequestration, Hydrogen, and Clean Coal Fuels. p. 4.
  31. ^ "10.6. Direct Liquefaction Processes". netl.doe.gov. Retrieved 2023-03-12.
  32. ^ Robert Haul: Friedrich Bergius (1884-1949), p. 62 in 'Chemie in unserer Zeit', VCH-Verlagsgesellschaft mbH, 19. Jahrgang, April 1985, Weinheim Germany
  33. ^ a b James G. Speight (24 December 2010). Handbook of Industrial Hydrocarbon Processes. Gulf Professional Publishing. p. 192. ISBN 978-0-08-094271-1. Retrieved 2 October 2013.
  34. ^ Stranges, Anthony N. (1984). "Friedrich Bergius and the Rise of the German Synthetic Fuel Industry". Isis. 75 (4). University of Chicago Press: 643–667. doi:10.1086/353647. JSTOR 232411. S2CID 143962648.
  35. ^ a b c d e Cleaner Coal Technology Programme (October 1999). (PDF). Department of Trade and Industry. Archived from the original (PDF) on 2007-06-04. Retrieved 2006-11-23.
  36. ^ a b c d Lee, Sunggyu (1996). Alternative fuels. CRC Press. pp. 166–198. ISBN 978-1-56032-361-7. Retrieved 2009-06-27.
  37. ^ Lowe, Phillip A.; Schroeder, Wilburn C.; Liccardi, Anthony L. (1976). "Technical Economies, Synfuels and Coal Energy Symposium, Solid-Phase Catalytic Coal Liquefaction Process". American Society of Mechanical Engineers. p. 35.
  38. ^ a b c Höök, Mikael; Aleklett, Kjell (2009). (PDF). International Journal of Energy Research. 33. Wiley InterScience. Archived from the original (PDF) on 2010-03-31. Retrieved 2009-07-04.
  39. ^ "JetBlue readies for alternative fuel trial". Retrieved 2009-06-06.
  40. ^ "USAF launches new biofuel testing programme". Retrieved 2009-06-06.
  41. ^ "UOP Receives $1.5M for Pyrolysis Oil Project from DOE". Green Car Congress. 2008-10-29. Retrieved 2009-07-09.
  42. ^ Burnham, Alan K.; McConaghy, James R. (2006-10-16). Comparison of the acceptability of various oil shale processes (PDF). 26th Oil shale symposium. Golden, Colorado: Lawrence Livermore National Laboratory. UCRL-CONF-226717. Retrieved 2007-05-27.
  43. ^ Motor-fuel production at the New Zealand Synfuel site has been shut down since the mid nineties, although production of methanol for export continues. This site ran on the Mobil process converting gas to methanol and methanol to gasoline.http://www.techhistory.co.nz/ThinkBig/Petrochemical%20Decisions.htm
  44. ^ "Topic: Oil refinery industry worldwide". Statista. Retrieved 2023-03-12.
  45. ^ (PDF). www.sasol.com. Archived from the original (PDF) on 2012-11-07. Retrieved 2006-10-12.
  46. ^ Calderwood, Dave (2022-10-05). "Zero Petroleum to produce synthetic fuels at Bicester". FLYER. Retrieved 2023-01-13.
  47. ^ (PDF). Archived from the original (PDF) on 2011-07-26. Retrieved 2009-12-17.
  48. ^ examples of such restrictions include the US Clean Air Act and clean air mercury rule August 31, 2009, at the Wayback Machine, and the recent limits imposed on new coal-to-liquids projects in China by the National Development and Reform Commission
  49. ^ An excessive carbon footprint can prevent the United States federal government from being able to purchase fuel. Section 526 of the Energy Independence And Security Act prohibits Federal agencies, including the Department of Defense, from purchasing alternative synfuels unless the alternative fuels have lower GHG emissions than refined petroleum based fuels. Kosich, Dorothy (2008-04-11). "Repeal sought for ban on U.S. Govt. use of CTL, oil shale, tar sands-generated fuel". Mine Web. Archived from the original on 2016-05-16. Retrieved 2008-05-27. Bloom David I; Waldron Roger; Layton Duane W; Patrick Roger W (2008-03-04). "United States: Energy Independence And Security Act Provision Poses Major Problems For Synthetic And Alternative Fuels". Retrieved 2008-05-27.
  50. ^ . Archived from the original on 2009-12-14. Retrieved 2009-06-02.
  51. ^ Agrawal R; Singh NR; Ribeiro FH; Delgass WN (2007). "Sustainable fuel for the transportation sector". PNAS. 104 (12): 4828–4833. Bibcode:2007PNAS..104.4828A. doi:10.1073/pnas.0609921104. PMC 1821126. PMID 17360377.
  52. ^ Per the work of NREL (PDF). Archived from the original (PDF) on 2009-05-08. Retrieved 2010-02-13., (PDF). Archived from the original (PDF) on 2009-05-08. Retrieved 2009-04-13., and various other DOE/DOD studies
  53. ^ see Yosemite Waters study (PDF). Archived from the original (PDF) on 2009-05-08. Retrieved 2009-04-13.
  54. ^ "Technical Support Document, Coal-to-Liquids Products Industry Overview, Proposed Rule for Mandatory Reporting of Greenhouse Gases" (.PDF). Office of Air and Radiation, United States Environmental Protection Agency. 2009-01-28. Retrieved 2009-07-15.
  55. ^ . Archived from the original on 2008-12-02. Retrieved 2009-06-24.
  56. ^ Trakimavicius, Lukas (December 2023). "Mission Net-Zero: Charting the Path for E-fuels in the Military". NATO Energy Security Centre of Excellence.
  57. ^ Royal Society 2019, p. 7.
  58. ^ Royal Society 2019, pp. 9–13.
  • Synfuel Plants Expand In W. Va (Coal Age, Feb 1, 2002)
  • "Sustainable synthetic carbon based fuels for transport" (PDF). royalsociety.org. The Royal Society. September 2019. ISBN 978-1-78252-422-9. (PDF) from the original on 27 September 2019. Retrieved 7 March 2023.

External links edit

  • Alliance for Synthetic Fuels in Europe
  • Gas to liquids technology worldwide, ACTED Consultants 2017-02-20 at the Wayback Machine
  • Gasifipedia - Liquid Fuels 2017-03-01 at the Wayback Machine
  • Synfuel Producers Hit Paydirt! 2005-09-03 at the Wayback Machine (NCPA Policy Digest) - an analysis of synfuel subsidies in the USA
  • US DoD launches quest for energy self-sufficiency Jane's Defence Weekly, 25 September 2006
  • Alberta Oil Sands Discovery Centre
  • EU project to convert CO2 to liquid fuels 2008-03-02 at the Wayback Machine
  • Fourth generation synthetic fuels using synthetic life. TED talk by Craig Venter

synthetic, fuel, this, article, about, fuels, produced, from, fossil, fuels, biomass, electrofuels, produced, from, carbon, dioxide, carbon, neutral, fuel, this, article, lead, section, short, adequately, summarize, points, please, consider, expanding, lead, p. This article is about fuels produced from fossil fuels or biomass For electrofuels produced from carbon dioxide see Carbon neutral fuel This article s lead section may be too short to adequately summarize the key points Please consider expanding the lead to provide an accessible overview of all important aspects of the article April 2021 Synthetic fuel or synfuel is a liquid fuel or sometimes gaseous fuel obtained from syngas a mixture of carbon monoxide and hydrogen in which the syngas was derived from gasification of solid feedstocks such as coal or biomass or by reforming of natural gas Side by side comparison of FT synthetic fuel and conventional fuel The synthetic fuel is extremely clear because of the near total absence of sulfur and aromatics Common ways for refining synthetic fuels include the Fischer Tropsch conversion 1 2 better source needed methanol to gasoline conversion 3 better source needed or direct coal liquefaction 4 better source needed Contents 1 Classification and principles 2 History 3 Processes 3 1 Indirect conversion 3 2 Direct conversion 3 2 1 Hydrogenation processes 3 2 2 Pyrolysis and carbonization processes 3 3 Biofuels processes 3 4 Oil sand and oil shale processes 4 Octane Increase 5 Commercialization 6 Economics 7 Security considerations 8 Environmental considerations 8 1 Lifecycle greenhouse gas emissions 8 2 Fuels emissions 9 Sustainability 10 For vehicles with Internal Combustion Engines 11 See also 12 References 13 External linksClassification and principles editThere is a range of meanings for the terms synthetic fuel or synfuel The most traditional view restricts the input material feedstock to coal commonly via syngas and the output to liquid hydrocarbons Some authors additionally allow natural gas as input Newer understandings such as EIA 2006 allow coal natural gas or biomass as feedstock The output can be synthetic crude or synthetic liquid products 5 Industrial and municipal waste can also be acceptable feedstock 6 7 8 Some definitions also allow oil sands and oil shale to be acceptable inputs through synthetic crude 5 9 10 The most liberal definition accepts all of the above input materials and allows for any form of output fuel liquid gas or clean solid This is the approach of petrochemist James G Speight he also mentions that in the context of substitutes for petroleum based fuels it has even wider meaning 10 Depending on the context methanol ethanol and hydrogen may also be included in this category 11 12 Synthetic fuels are produced by the chemical process of conversion 10 Conversion methods could be direct conversion into liquid transportation fuels or indirect conversion in which the source substance is converted initially into syngas which then goes through additional conversion processes to become liquid fuels 5 Basic conversion methods include carbonization and pyrolysis hydrogenation and thermal dissolution 13 History editSee also Oil Campaign of World War II and Synthetic Liquid Fuels Program nbsp Ruins of the German synthetic petrol plant Hydrierwerke Politz AG in Police Poland The process of direct conversion of coal to synthetic fuel originally developed in Germany 14 Friedrich Bergius developed the Bergius process which received a patent in 1913 Karl Goldschmidt invited Bergius to build an industrial plant at his factory the Th Goldschmidt AG part of Evonik Industries from 2007 in 1914 15 Production began in 1919 16 citation needed Indirect coal conversion where coal is gasified and then converted to synthetic fuels was also developed in Germany by Franz Fischer and Hans Tropsch in 1923 14 During World War II 1939 1945 Germany used synthetic oil manufacturing German Kohleverflussigung to produce substitute Ersatz oil products by using the Bergius process from coal the Fischer Tropsch process water gas and other methods Zeitz used the TTH and MTH processes 17 18 In 1931 the British Department of Scientific and Industrial Research located in Greenwich England set up a small facility where hydrogen gas was combined with coal at extremely high pressures to make a synthetic fuel 19 The Bergius process plants became when Nazi Germany s primary source of high grade aviation gasoline synthetic oil synthetic rubber synthetic methanol synthetic ammonia and nitric acid Nearly one third of the Bergius production came from plants in Politz Polish Police and Leuna with 1 3 more in five other plants Ludwigshafen had a much smaller Bergius plant 20 which improved gasoline quality by dehydrogenation using the DHD process 18 Synthetic fuel grades included T L jet fuel first quality aviation gasoline aviation base gasoline and gasoline middle oil 18 and producer gas and diesel were synthesized for fuel as well converted armored tanks for example used producer gas 17 4 s2 By early 1944 German synthetic fuel production had reached more than 124 000 barrels per day 19 700 m3 d from 25 plants 21 including 10 in the Ruhr Area 22 239 In 1937 the four central Germany lignite coal plants at Bohlen Leuna Magdeburg Rothensee and Zeitz along with the Ruhr Area bituminous coal plant at Scholven Buer produced 4 8 million barrels 760 10 3 m3 of fuel Four new hydrogenation plants German Hydrierwerke were subsequently erected at Bottrop Welheim which used Bituminous coal tar pitch 18 Gelsenkirchen Nordstern Politz and at 200 000 tons yr 18 Wesseling 23 Nordstern and Politz Stettin used bituminous coal as did the new Blechhammer plants 18 Heydebreck synthesized food oil which was tested on concentration camp prisoners 24 After Allied bombing of Germany s synthetic fuel production plants especially in May to June 1944 the Geilenberg Special Staff used 350 000 mostly foreign forced laborers to reconstruct the bombed synthetic oil plants 22 210 224 and in an emergency decentralization program the Mineralolsicherungsplan de 1944 1945 to build 7 underground hydrogenation plants with bombing protection none were completed Planners had rejected an earlier such proposal expecting that Axis forces would win the war before the bunkers would be completed 20 In July 1944 the Cuckoo project underground synthetic oil plant 800 000 m2 was being carved out of the Himmelsburg north of the Mittelwerk but the plant remained unfinished at the end of World War II 17 Production of synthetic fuel became even more vital for Nazi Germany when Soviet Red Army forces occupied the Ploiești oilfields in Romania on 24 August 1944 denying Germany access to its most important natural oil source Indirect Fischer Tropsch FT technologies were brought to the United States after World War II and a 7 000 barrels per day 1 100 m3 d plant was designed by HRI and built in Brownsville Texas The plant represented the first commercial use of high temperature Fischer Tropsch conversion It operated from 1950 to 1955 when it was shut down after the price of oil dropped due to enhanced production and huge discoveries in the Middle East 14 In 1949 the U S Bureau of Mines built and operated a demonstration plant for converting coal to gasoline in Louisiana Missouri 25 Direct coal conversion plants were also developed in the US after World War II including a 3 TPD plant in Lawrenceville New Jersey and a 250 600 TPD Plant in Catlettsburg Kentucky 26 In later decades the Republic of South Africa established a state oil company including a large synthetic fuel establishment Processes editThe numerous processes that can be used to produce synthetic fuels broadly fall into three categories Indirect Direct and Biofuel processes dubious discuss Indirect conversion edit Main article Gas to liquids Indirect conversion has the widest deployment worldwide with global production totaling around 260 000 barrels per day 41 000 m3 d and many additional projects under active development citation needed Indirect conversion broadly refers to a process in which biomass coal or natural gas is converted to a mix of hydrogen and carbon monoxide known as syngas either through gasification or steam methane reforming and that syngas is processed into a liquid transportation fuel using one of a number of different conversion techniques depending on the desired end product 27 nbsp The primary technologies that produce synthetic fuel from syngas are Fischer Tropsch synthesis and the Mobil process also known as Methanol To Gasoline or MTG In the Fischer Tropsch process syngas reacts in the presence of a catalyst transforming into liquid products primarily diesel fuel and jet fuel and potentially waxes depending on the FT process employed 28 The process of producing synfuels through indirect conversion is often referred to as coal to liquids CTL gas to liquids GTL or biomass to liquids BTL depending on the initial feedstock At least three projects Ohio River Clean Fuels Illinois Clean Fuels and Rentech Natchez are combining coal and biomass feedstocks creating hybrid feedstock synthetic fuels known as Coal and Biomass To Liquids CBTL 29 Indirect conversion process technologies can also be used to produce hydrogen potentially for use in fuel cell vehicles either as slipstream co product or as a primary output 30 Direct conversion edit Direct conversion refers to processes in which coal or biomass feedstocks are converted directly into intermediate or final products avoiding the conversion to syngas via gasification Direct conversion processes can be broadly broken up into two different methods Pyrolysis and carbonization and hydrogenation 31 Hydrogenation processes edit See also Bergius process One of the main methods of direct conversion of coal to liquids by hydrogenation process is the Bergius process 32 In this process coal is liquefied by heating in the presence of hydrogen gas hydrogenation Dry coal is mixed with heavy oil recycled from the process Catalysts are typically added to the mixture The reaction occurs at between 400 C 752 F to 500 C 932 F and 20 to 70 MPa hydrogen pressure 33 The reaction can be summarized as follows 33 n C n 1 H 2 C n H 2 n 2 displaystyle n rm C n 1 rm H 2 rightarrow rm C n rm H 2n 2 nbsp After World War I several plants were built in Germany these plants were extensively used during World War II to supply Germany with fuel and lubricants 34 The Kohleoel Process developed in Germany by Ruhrkohle and VEBA was used in the demonstration plant with a capacity of 200 tons of lignite per day built in Bottrop Germany This plant operated from 1981 to 1987 In this process coal is mixed with a recycled solvent and an iron catalyst After preheating and pressurizing H2 is added The process takes place in a tubular reactor at a pressure of 300 bar and a temperature of 470 C 880 F 35 This process has also been explored by SASOL in South Africa In the 1970 1980s the Japanese companies Nippon Kokan Sumitomo Metal Industries and Mitsubishi Heavy Industries developed the NEDOL process In this process a mixture of coal and a recycled solvent is heated in the presence of an iron based catalyst and H2 The reaction takes place in a tubular reactor at a temperature between 430 C 810 F and 465 C 870 F at a pressure of 150 200 bar The produced oil has low quality and requires intensive upgrading 35 The H Coal process developed by Hydrocarbon Research Inc in 1963 mixes pulverized coal with recycled liquids hydrogen and a catalyst in the ebullated bed reactor The advantages of this process are that dissolution and oil upgrading take place in a single reactor the products have a high H C ratio and a fast reaction time while the main disadvantages are high gas yield high hydrogen consumption and the produced oil is only suitable as boiler oil because of impurities 36 The SRC I and SRC II Solvent Refined Coal processes were developed by Gulf Oil and implemented as pilot plants in the United States in the 1960s and 1970s 35 The Nuclear Utility Services Corporation developed the hydrogenation process which was patented by Wilburn C Schroeder in 1976 The process involved dried pulverized coal mixed with roughly 1wt molybdenum catalysts 10 Hydrogenation occurred at a high temperature and pressure with syngas produced in a separate gasifier The process ultimately yielded a synthetic crude product Naphtha a limited amount of C3 C4 gas light medium weight liquids C5 C10 suitable for use as fuels small amounts of NH3 and significant amounts of CO2 37 Other single stage hydrogenation processes are the Exxon donor solvent process the Imhausen High pressure Process and the Conoco Zinc Chloride Process 35 A number of two stage direct liquefaction processes have been developed After the 1980s only the Catalytic Two stage Liquefaction Process modified from the H Coal Process the Liquid Solvent Extraction Process by British Coal and the Brown Coal Liquefaction Process of Japan have been developed 35 Chevron Corporation developed a process invented by Joel W Rosenthal called the Chevron Coal Liquefaction Process CCLP It is unique due to the close coupling of the non catalytic dissolver and the catalytic hydroprocessing unit The oil produced had properties that were unique when compared to other coal oils it was lighter and had far fewer heteroatom impurities The process was scaled up to a 6 ton per day level but not proven commercially Pyrolysis and carbonization processes edit See also Karrick process There are a number of different carbonization processes The carbonization conversion occurs through pyrolysis or destructive distillation and it produces condensable coal tar oil and water vapor non condensable synthetic gas and a solid residue char The condensed coal tar and oil are then further processed by hydrogenation to remove sulfur and nitrogen species after which they are processed into fuels 36 The typical example of carbonization is the Karrick process The process was invented by Lewis Cass Karrick in the 1920s The Karrick process is a low temperature carbonization process where coal is heated at 680 F 360 C to 1 380 F 750 C in the absence of air These temperatures optimize the production of coal tars richer in lighter hydrocarbons than normal coal tar However the produced liquids are mostly a by product and the main product is semi coke a solid and smokeless fuel 38 The COED Process developed by FMC Corporation uses a fluidized bed for processing in combination with increasing temperature through four stages of pyrolysis Heat is transferred by hot gases produced by combustion of part of the produced char A modification of this process the COGAS Process involves the addition of gasification of char 36 The TOSCOAL Process an analogue to the TOSCO II oil shale retorting process and Lurgi Ruhrgas process which is also used for the shale oil extraction uses hot recycled solids for the heat transfer 36 Liquid yields of pyrolysis and Karrick processes are generally low for practical use for synthetic liquid fuel production 38 Furthermore the resulting liquids are of low quality and require further treatment before they can be used as motor fuels In summary there is little possibility that this process will yield economically viable volumes of liquid fuel 38 Biofuels processes edit One example of a Biofuel based synthetic fuel process is Hydrotreated Renewable Jet HRJ fuel There are a number of variants of these processes under development and the testing and certification process for HRJ aviation fuels is beginning 39 40 There are two such process under development by UOP One using solid biomass feedstocks and one using bio oil and fats The process using solid second generation biomass sources such as switchgrass or woody biomass uses pyrolysis to produce a bio oil which is then catalytically stabilized and deoxygenated to produce a jet range fuel The process using natural oils and fats goes through a deoxygenation process followed by hydrocracking and isomerization to produce a renewable Synthetic Paraffinic Kerosene jet fuel 41 Oil sand and oil shale processes edit See also Synthetic crude and Shale oil extraction Synthetic crude may also be created by upgrading bitumen a tar like substance found in oil sands or synthesizing liquid hydrocarbons from oil shale There are a number of processes extracting shale oil synthetic crude oil from oil shale by pyrolysis hydrogenation or thermal dissolution 13 42 Octane Increase editTetraethyllead was the default additive for increasing Octane in Gasoline in particular important to Synthetic fuels like in 3rd Reich Germany having acquired this manufacturing process and equipment from the USA via DuPont according to Prof Dr Anthony C Sutton Tetraethyllead is disbanded for terrestrial applications because Lead is unhealthy Commercialization editMain article Synthetic fuel commercialization Worldwide commercial synthetic fuels plant capacity is over 240 000 barrels per day 38 000 m3 d including indirect conversion Fischer Tropsch plants in South Africa Mossgas Secunda CTL Qatar Oryx GTL and Malaysia Shell Bintulu and a Mobil process Methanol to Gasoline plant in New Zealand 5 43 Synthetic fuel plant capacity is approximately 0 24 of the 100 million barrel per day crude oil refining capacity worldwide 44 Sasol a company based in South Africa operates the world s only commercial Fischer Tropsch coal to liquids facility at Secunda with a capacity of 150 000 barrels per day 24 000 m3 d 45 British company Zero co founded by former F1 technical director Paddy Lowe has developed a solution it terms petrosynthesis to develop synthetic fuels and in 2022 it began work on a demonstration production plant 46 at Bicester Heritage near Oxford Economics editThe economics of synthetic fuel manufacture vary greatly depending the feedstock used the precise process employed site characteristics such as feedstock and transportation costs and the cost of additional equipment required to control emissions The examples described below indicate a wide range of production costs between 20 BBL for large scale gas to liquids to as much as 240 BBL for small scale biomass to liquids and carbon capture and sequestration 29 In order to be economically viable projects must do much better than just being competitive head to head with oil They must also generate a sufficient return on investment to justify the capital investment in the project 29 Security considerations editA central consideration for the development of synthetic fuel is the security factor of securing domestic fuel supply from domestic biomass and coal Nations that are rich in biomass and coal can use synthetic fuel to offset their use of petroleum derived fuels and foreign oil 47 Environmental considerations editThe environmental footprint of a given synthetic fuel varies greatly depending on which process is employed what feedstock is used what pollution controls are employed and what the transportation distance and method are for both feedstock procurement and end product distribution 29 In many locations project development will not be possible due to permitting restrictions if a process design is chosen that does not meet local requirements for clean air water and increasingly lifecycle carbon emissions 48 49 Lifecycle greenhouse gas emissions edit Among different indirect FT synthetic fuels production technologies potential emissions of greenhouse gases vary greatly Coal to liquids CTL without carbon capture and sequestration CCS is expected to result in a significantly higher carbon footprint than conventional petroleum derived fuels 147 29 On the other hand biomass to liquids with CCS could deliver a 358 reduction in lifecycle greenhouse gas emissions 29 Both of these plants fundamentally use gasification and FT conversion synthetic fuels technology but they deliver wildly divergent environmental footprints citation needed nbsp Lifecycle carbon emissions profiles of various fuels including many synthetic fuels Coal and biomass co conversion to transportation fuels Michael E Reed DOE NETL Office of Fossil Energy Oct 17 2007 Generally CTL without CCS has a higher greenhouse gas footprint CTL with CCS has a 9 15 reduction in lifecycle greenhouse gas emissions compared to that of petroleum derived diesel 29 50 CBTL CCS plants that blend biomass alongside coal while sequestering carbon do progressively better the more biomass is added Depending on the type of biomass the assumptions about root storage and the transportation logistics at conservatively 40 biomass alongside coal CBTL CCS plants achieve a neutral lifecycle greenhouse gas footprint At more than 40 biomass they begin to go lifecycle negative and effectively store carbon in the ground for every gallon of fuels that they produce 29 Ultimately BTL plants employing CCS could store massive amounts of carbon while producing transportation fuels from sustainably produced biomass feedstocks although there are a number of significant economic hurdles and a few technical hurdles that would have to be overcome to enable the development of such facilities 29 Serious consideration must also be given to the type and method of feedstock procurement for either the coal or biomass used in such facilities as reckless development could exacerbate environmental problems caused by mountaintop removal mining land use change fertilizer runoff food vs fuels concerns or many other potential factors Or they could not depending entirely on project specific factors on a plant by plant basis citation needed A study from U S Department of Energy National Energy Technology Laboratory with much more in depth information of CBTL life cycle emissions Affordable Low Carbon Diesel from Domestic Coal and Biomass 29 Hybrid hydrogen carbon processes have also been proposed recently 51 as another closed carbon cycle alternative combining clean electricity recycled CO H2 and captured CO2 with biomass as inputs as a way of reducing the biomass needed citation needed Fuels emissions edit The fuels produced by the various synthetic fuels process also have a wide range of potential environmental performance though they tend to be very uniform based on the type of synthetic fuels process used i e the tailpipe emissions characteristics of Fischer Tropsch diesel tend to be the same though their lifecycle greenhouse gas footprint can vary substantially based on which plant produced the fuel depending on feedstock and plant level sequestration considerations citation needed In particular Fischer Tropsch diesel and jet fuels deliver dramatic across the board reductions in all major criteria pollutants such as SOx NOx Particulate Matter and Hydrocarbon emissions 52 These fuels because of their high level of purity and lack of contaminants allow the use of advanced emissions control equipment In a 2005 dynamometer study simulating urban driving the combination was shown to virtually eliminate HC CO and PM emissions from diesel trucks with a 10 increase in fuel consumption using a Shell gas to liquid fuel fitted with a combination particulate filter and catalytic converter compared to the same trucks unmodified using California Air Resource Board diesel fuel 53 In testimony before the Subcommittee on Energy and Environment of the U S House of Representatives the following statement was made by a senior scientist from Rentech F T fuels offer numerous benefits to aviation users The first is an immediate reduction in particulate emissions F T jet fuel has been shown in laboratory combusters and engines to reduce PM emissions by 96 at idle and 78 under cruise operation Validation of the reduction in other turbine engine emissions is still under way Concurrent to the PM reductions is an immediate reduction in CO2 emissions from F T fuel F T fuels inherently reduce CO2 emissions because they have higher energy content per carbon content of the fuel and the fuel is less dense than conventional jet fuel allowing aircraft to fly further on the same load of fuel 54 The cleanness of these FT synthetic fuels is further demonstrated by the fact that they are sufficiently non toxic and environmentally benign as to be considered biodegradable This owes primarily to the near absence of sulfur and extremely low level of aromatics present in the fuel 55 In 2023 a study published by the NATO Energy Security Centre of Excellence concluded that synthetic FT fuels offer one of the most promising decarbonization pathways for military mobility across the land sea and air domains 56 nbsp Using Fischer Tropsch jet fuels have been proven to dramatically reduce particulate and other aircraft emissions Sustainability editOne concern commonly raised about the development of synthetic fuels plants is sustainability Fundamentally transitioning from oil to coal or natural gas for transportation fuels production is a transition from one inherently depletable geologically limited resource to another One of the positive defining characteristics of synthetic fuels production is the ability to use multiple feedstocks coal gas or biomass to produce the same product from the same plant In the case of hybrid BCTL plants some facilities are already planning to use a significant biomass component alongside coal Ultimately given the right location with good biomass availability and sufficiently high oil prices synthetic fuels plants can be transitioned from coal or gas over to a 100 biomass feedstock This provides a path forward towards a renewable fuel source and possibly more sustainable even if the plant originally produced fuels solely from coal making the infrastructure forwards compatible even if the original fossil feedstock runs out citation needed Some synthetic fuels processes can be converted to sustainable production practices more easily than others depending on the process equipment selected This is an important design consideration as these facilities are planned and implemented as additional room must be left in the plant layout to accommodate whatever future plant change requirements in terms of materials handling and gasification might be necessary to accommodate a future change in production profile citation needed For vehicles with Internal Combustion Engines editMain article Electrofuel nbsp Electrofuels from renewable energy could replace fossil fuels Electrofuels also known as e fuels or synthetic fuels are a type of drop in replacement fuel They are manufactured using captured carbon dioxide or carbon monoxide together with hydrogen obtained from sustainable electricity sources such as wind solar and nuclear power 57 The process uses carbon dioxide in manufacturing and releases around the same amount of carbon dioxide into the air when the fuel is burned for an overall low carbon footprint Electrofuels are thus an option for reducing greenhouse gas emissions from transport particularly for long distance freight marine and air transport 58 The primary targets are butanol and biodiesel but include other alcohols and carbon containing gases such as methane and butane See also edit nbsp Energy portal nbsp Renewable energy portal Ammonia Biofuel Butanol fuel Carbon neutral fuel Cracking Electrofuel Gas to liquids Gasification Greyrock Methanol economy Methanol to gasoline Synthetic oil Synthetic Fuels Corporation Synthetic Liquid Fuels Program Thermal depolymerization PyrolysisReferences edit Liquid Fuels Fischer Tropsch Synthesis Gasifipedia National Energy Technology Laboratory U S Department of Energy Archived from the original on 8 June 2014 Retrieved 25 July 2014 J Loosdrecht Van De Botes F G Ciobica I M Ferreira A C Gibson P Moodley D J Saib A M Visagie J L Weststrate C J Niemantsverdriet J W 2013 Fischer Tropsch synthesis catalysts and chemistry Comprehensive Inorganic Chemistry II From Elements to Applications Surface Inorganic Chemistry and Heterogeneous Catalysis 525 557 doi 10 1016 B978 0 08 097774 4 00729 4 ISBN 9780080965291 Liquid Fuels Conversion of Methanol to Gasoline Gasifipedia National Energy Technology Laboratory U S Department of Energy Archived from the original on 24 May 2014 Retrieved 25 July 2014 Liquid Fuels Direct Liquefaction Processes Gasifipedia National Energy Technology Laboratory U S Department of Energy Archived from the original on 24 May 2014 Retrieved 25 July 2014 a b c d Annual Energy Outlook 2006 with Projections to 2030 PDF Washington D C Energy Information Administration 2006 pp 52 54 DOE EIA 0383 2006 Retrieved 2009 07 09 Patel Prachi 2007 12 21 A comparison of coal and biomass as feedstocks for synthetic fuel production In Veziroǧlu T N ed Alternative energy sources an international compendium MIT Technology Review Antal M J 1978 Fuel from waste A portable system converts biowaste into jet fuel and diesel for the military Hemisphere p 3203 ISBN 978 0 89116 085 4 Thipse S S Sheng C Booty M R Magee R S Dreizin E L 2001 Synthetic fuel for imitation of municipal solid waste in experimental studies of waste incineration Chemosphere 44 5 Elsevier 1071 1077 Bibcode 2001Chmsp 44 1071T doi 10 1016 S0045 6535 00 00470 7 PMID 11513393 Lee Sunggyu Speight James G Loyalka Sudarshan K 2007 Handbook of Alternative Fuel Technologies CRC Press p 225 ISBN 978 0 8247 4069 6 Retrieved 2009 03 14 a b c d Speight James G 2008 Synthetic Fuels Handbook Properties Process and Performance McGraw Hill Professional pp 1 2 9 10 ISBN 978 0 07 149023 8 Retrieved 2009 06 03 Lee Sunggyu 1990 Methanol Synthesis Technology CRC Press p 1 ISBN 978 0 8493 4610 1 Retrieved 2009 07 09 Lapedes Daniel N 1976 McGraw Hill encyclopedia of energy McGraw Hill p 377 ISBN 978 0 07 045261 9 a b Luik Hans 2009 06 08 Alternative technologies for oil shale liquefaction and upgrading PDF International Oil Shale Symposium Tallinn Estonia Tallinn University of Technology Archived from the original PDF on 2012 02 24 Retrieved 2009 06 09 a b c Cicero Daniel 2007 06 11 Coal Gasification amp Co production of Chemicals amp Fuels PDF Workshop on Gasification Technologies Indianapolis p 5 Archived from the original PDF on 2015 09 24 Retrieved 2009 07 09 According to the Degussa biography of Hans Goldschmidt at Degussa Geschichte Hans Goldschmidt Retrieved 2009 11 10 Karl Goldschmidt had invited Bergius to become director of research at Chemische Fabrik Th Goldschmidt caer uky edu PDF Archived from the original PDF on 2013 10 16 Retrieved 2013 10 07 a b c Minutes of Meeting No 45 6 PDF Enemy Oil Intelligence Committee 1945 02 06 Archived from the original PDF on 2008 08 21 Retrieved 2009 03 22 a b c d e f Schroeder W C August 1946 Holroyd R ed Report On Investigations by Fuels and Lubricants Teams At The I G Farbenindustrie A G Works Ludwigshafen and Oppau United States Bureau of Mines Office of Synthetic Liquid Fuels Archived from the original on 2007 11 08 Retrieved 2009 03 21 Corporation Bonnier 1 October 1931 Popular Science Bonnier Corporation via Google Books a b Miller Donald L 2006 Masters of the Air America s Bomber Boys Who Fought the Air War Against Nazi Germany New York Simon amp Schuster p 314 461 ISBN 978 0 7432 3544 0 The Early Days of Coal Research Fossil Energy United States Department of Energy Retrieved 2014 07 25 a b Galland Adolf 1968 1954 The First and the Last The Rise and Fall of the German Fighter Forces 1938 1945 Ninth Printing paperbound New York Ballantine Books pp 210 224 239 Becker Peter W 1981 The Role of Synthetic Fuel In World War II Germany implications for today Air University Review Maxwell AFB Archived from the original on 2013 02 22 Retrieved 2009 06 23 Speer Albert 1970 Inside the Third Reich Translated by Richard and Clara Winston New York and Toronto Macmillan p 418 ISBN 978 0 684 82949 4 LCCN 70119132 Retrieved 2009 03 17 Corporation Bonnier September 13 1949 Popular Science Bonnier Corporation via Google Books COAL TO LIQUIDS an alternative oil supply PDF International Energy Agency Retrieved 2016 09 30 10 5 Indirect Liquefaction Processes netl doe gov Retrieved 2023 03 12 10 2 Fischer Tropsch Synthesis netl doe gov Retrieved 2023 03 12 a b c d e f g h i j Tarka Thomas J Wimer John G Balash Peter C Skone Timothy J Kern Kenneth C Vargas Maria C Morreale Bryan D White III Charles W Gray David 2009 Affordable Low Carbon Diesel from Domestic Coal and Biomass PDF United States Department of Energy National Energy Technology Laboratory pp 1 30 Edward Schmetz amp Lowell Miller 2005 Hydrogen Production from Coal 2005 Annual DOE Hydrogen Program Review U S Department of Energy Office of Sequestration Hydrogen and Clean Coal Fuels p 4 10 6 Direct Liquefaction Processes netl doe gov Retrieved 2023 03 12 Robert Haul Friedrich Bergius 1884 1949 p 62 in Chemie in unserer Zeit VCH Verlagsgesellschaft mbH 19 Jahrgang April 1985 Weinheim Germany a b James G Speight 24 December 2010 Handbook of Industrial Hydrocarbon Processes Gulf Professional Publishing p 192 ISBN 978 0 08 094271 1 Retrieved 2 October 2013 Stranges Anthony N 1984 Friedrich Bergius and the Rise of the German Synthetic Fuel Industry Isis 75 4 University of Chicago Press 643 667 doi 10 1086 353647 JSTOR 232411 S2CID 143962648 a b c d e Cleaner Coal Technology Programme October 1999 Technology Status Report 010 Coal Liquefaction PDF Department of Trade and Industry Archived from the original PDF on 2007 06 04 Retrieved 2006 11 23 a b c d Lee Sunggyu 1996 Alternative fuels CRC Press pp 166 198 ISBN 978 1 56032 361 7 Retrieved 2009 06 27 Lowe Phillip A Schroeder Wilburn C Liccardi Anthony L 1976 Technical Economies Synfuels and Coal Energy Symposium Solid Phase Catalytic Coal Liquefaction Process American Society of Mechanical Engineers p 35 a b c Hook Mikael Aleklett Kjell 2009 A review on coal to liquid fuels and its coal consumption PDF International Journal of Energy Research 33 Wiley InterScience Archived from the original PDF on 2010 03 31 Retrieved 2009 07 04 JetBlue readies for alternative fuel trial Retrieved 2009 06 06 USAF launches new biofuel testing programme Retrieved 2009 06 06 UOP Receives 1 5M for Pyrolysis Oil Project from DOE Green Car Congress 2008 10 29 Retrieved 2009 07 09 Burnham Alan K McConaghy James R 2006 10 16 Comparison of the acceptability of various oil shale processes PDF 26th Oil shale symposium Golden Colorado Lawrence Livermore National Laboratory UCRL CONF 226717 Retrieved 2007 05 27 Motor fuel production at the New Zealand Synfuel site has been shut down since the mid nineties although production of methanol for export continues This site ran on the Mobil process converting gas to methanol and methanol to gasoline http www techhistory co nz ThinkBig Petrochemical 20Decisions htm Topic Oil refinery industry worldwide Statista Retrieved 2023 03 12 Sasol Inzalo PDF www sasol com Archived from the original PDF on 2012 11 07 Retrieved 2006 10 12 Calderwood Dave 2022 10 05 Zero Petroleum to produce synthetic fuels at Bicester FLYER Retrieved 2023 01 13 CTLC Synthetic Fuel Will Enhance U S National Security PDF Archived from the original PDF on 2011 07 26 Retrieved 2009 12 17 examples of such restrictions include the US Clean Air Act and clean air mercury rule Archived August 31 2009 at the Wayback Machine and the recent limits imposed on new coal to liquids projects in China by the National Development and Reform Commission An excessive carbon footprint can prevent the United States federal government from being able to purchase fuel Section 526 of the Energy Independence And Security Act prohibits Federal agencies including the Department of Defense from purchasing alternative synfuels unless the alternative fuels have lower GHG emissions than refined petroleum based fuels Kosich Dorothy 2008 04 11 Repeal sought for ban on U S Govt use of CTL oil shale tar sands generated fuel Mine Web Archived from the original on 2016 05 16 Retrieved 2008 05 27 Bloom David I Waldron Roger Layton Duane W Patrick Roger W 2008 03 04 United States Energy Independence And Security Act Provision Poses Major Problems For Synthetic And Alternative Fuels Retrieved 2008 05 27 Coal To Liquid Fuels Have Lower GHG Than Some Refined Fuels Archived from the original on 2009 12 14 Retrieved 2009 06 02 Agrawal R Singh NR Ribeiro FH Delgass WN 2007 Sustainable fuel for the transportation sector PNAS 104 12 4828 4833 Bibcode 2007PNAS 104 4828A doi 10 1073 pnas 0609921104 PMC 1821126 PMID 17360377 Per the work of NREL Fuel Property Emission Test and Operability Results from a Fleet of Class 6 Vehicles Operating on Gas To Liquid Fuel and Catalyzed Diesel Particle Filters PDF Archived from the original PDF on 2009 05 08 Retrieved 2010 02 13 Yosemite Waters Vehicle Evaluation Report PDF Archived from the original PDF on 2009 05 08 Retrieved 2009 04 13 and various other DOE DOD studies see Yosemite Waters study Yosemite Waters Vehicle Evaluation Report PDF Archived from the original PDF on 2009 05 08 Retrieved 2009 04 13 Technical Support Document Coal to Liquids Products Industry Overview Proposed Rule for Mandatory Reporting of Greenhouse Gases PDF Office of Air and Radiation United States Environmental Protection Agency 2009 01 28 Retrieved 2009 07 15 Biodegradable diesel fuel Archived from the original on 2008 12 02 Retrieved 2009 06 24 Trakimavicius Lukas December 2023 Mission Net Zero Charting the Path for E fuels in the Military NATO Energy Security Centre of Excellence Royal Society 2019 p 7 Royal Society 2019 pp 9 13 Synfuel Plants Expand In W Va Coal Age Feb 1 2002 Sustainable synthetic carbon based fuels for transport PDF royalsociety org The Royal Society September 2019 ISBN 978 1 78252 422 9 Archived PDF from the original on 27 September 2019 Retrieved 7 March 2023 External links edit nbsp Wikimedia Commons has media related to Synthetic fuels Alliance for Synthetic Fuels in Europe Gas to liquids technology worldwide ACTED Consultants Archived 2017 02 20 at the Wayback Machine Gasifipedia Liquid Fuels Archived 2017 03 01 at the Wayback Machine Synfuel Producers Hit Paydirt Archived 2005 09 03 at the Wayback Machine NCPA Policy Digest an analysis of synfuel subsidies in the USA US DoD launches quest for energy self sufficiency Jane s Defence Weekly 25 September 2006 Alberta Oil Sands Discovery Centre Bitumen and Synthetic Crude Oil EU project to convert CO2 to liquid fuels Archived 2008 03 02 at the Wayback Machine Fourth generation synthetic fuels using synthetic life TED talk by Craig Venter Retrieved from https en wikipedia org w index php title Synthetic fuel amp oldid 1215958246, wikipedia, wiki, book, books, library,

article

, read, download, free, free download, mp3, video, mp4, 3gp, jpg, jpeg, gif, png, picture, music, song, movie, book, game, games.