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Productivity-improving technologies

The productivity-improving technologies are the technological innovations that have historically increased productivity.

The spinning mule greatly increased the productivity of thread manufacturing, compared to the earlier spinning wheel.

Productivity is often measured as the ratio of (aggregate) output to (aggregate) input in the production of goods and services.[1] Productivity is increased by lowering the amount of labor, capital, energy or materials that go into producing any given amount of economic goods and services. Increases in productivity are largely responsible for the increase in per capita living standards.

History edit

Productivity-improving technologies date back to antiquity, with rather slow progress until the late Middle Ages. Important examples of early to medieval European technology include the water wheel, the horse collar, the spinning wheel, the three-field system (after 1500 the four-field system—see crop rotation) and the blast furnace.[2]

Technological progress was aided by literacy and the diffusion of knowledge that accelerated after the spinning wheel spread to Western Europe in the 13th century. The spinning wheel increased the supply of rags used for pulp in paper making, whose technology reached Sicily sometime in the 12th century. Cheap paper was a factor in the development of the movable type printing press, which led to a large increase in the number of books and titles published.[3][4] Books on science and technology eventually began to appear, such as the mining technical manual De Re Metallica, which was the most important technology book of the 16th century and was the standard chemistry text for the next 180 years.[5]

Francis Bacon (1561–1626) is known for the scientific method, which was a key factor in the scientific revolution. Bacon stated that the technologies that distinguished Europe of his day from the Middle Ages were paper and printing, gunpowder and the magnetic compass, known as the four great inventions, which had origins in China.[6][page needed] Other Chinese inventions included the horse collar, cast iron, an improved plow and the seed drill.

Mining and metal refining technologies played a key role in technological progress. Much of our understanding of fundamental chemistry evolved from ore smelting and refining, with De Re Metallica being the leading chemistry text.[5] Railroads evolved from mine carts and the first steam engines were designed specifically for pumping water from mines. The significance of the blast furnace goes far beyond its capacity for large scale production of cast iron. The blast furnace was the first example of continuous production and is a countercurrent exchange process, various types of which are also used today in chemical and petroleum refining. Hot blast, which recycled what would have otherwise been waste heat, was one of engineering's key technologies. It had the immediate effect of dramatically reducing the energy required to produce pig iron, but reuse of heat was eventually applied to a variety of industries, particularly steam boilers, chemicals, petroleum refining and pulp and paper.

Before the 17th century scientific knowledge tended to stay within the intellectual community, but by this time it became accessible to the public in what is called "open science".[7] Near the beginning of the Industrial Revolution came publication of the Encyclopédie, written by numerous contributors and edited by Denis Diderot and Jean le Rond d'Alembert (1751–72). It contained many articles on science and was the first general encyclopedia to provide in depth coverage on the mechanical arts, but is far more recognized for its presentation of thoughts of the Enlightenment.

Economic historians generally agree that, with certain exceptions such as the steam engine, there is no strong linkage between the 17th century scientific revolution (Descartes, Newton, etc.) and the Industrial Revolution.[7] However, an important mechanism for the transfer of technical knowledge was scientific societies, such as The Royal Society of London for Improving Natural Knowledge, better known as the Royal Society, and the Académie des Sciences. There were also technical colleges, such as the École Polytechnique. Scotland was the first place where science was taught (in the 18th century) and was where Joseph Black discovered heat capacity and latent heat and where his friend James Watt used knowledge of heat to conceive the separate condenser as a means to improve the efficiency of the steam engine.[8]

Probably the first period in history in which economic progress was observable after one generation was during the British Agricultural Revolution in the 18th century.[9] However, technological and economic progress did not proceed at a significant rate until the English Industrial Revolution in the late 18th century, and even then productivity grew about 0.5% annually. High productivity growth began during the late 19th century in what is sometimes called the Second Industrial Revolution. Most major innovations of the Second Industrial Revolution were based on the modern scientific understanding of chemistry, electromagnetic theory and thermodynamics and other principles known to the profession of engineering.

Major sources of productivity growth in economic history edit

New forms of energy and power edit

Before the industrial revolution the only sources of power were water, wind and muscle. Most good water power sites (those not requiring massive modern dams) in Europe were developed during the medieval period. In the 1750s John Smeaton, the "father of civil engineering," significantly improved the efficiency of the water wheel by applying scientific principles, thereby adding badly needed power for the Industrial Revolution.[10] However water wheels remained costly, relatively inefficient and not well suited to very large power dams. Benoît Fourneyron's highly efficient turbine developed in the late 1820s eventually replaced waterwheels. Fourneyron type turbines can operate at 95% efficiency and used in today's large hydro-power installations. Hydro-power continued to be the leading source of industrial power in the United States until past the mid 19th century because of abundant sites, but steam power overtook water power in the UK decades earlier.[11]

In 1711 a Newcomen steam engine was installed for pumping water from a mine, a job that typically was done by large teams of horses, of which some mines used as many as 500. Animals convert feed to work at an efficiency of about 5%, but while this was much more than the less than 1% efficiency of the early Newcomen engine, in coal mines there was low quality coal with little market value available. Fossil fuel energy first exceeded all animal and water power in 1870. The role energy and machines replacing physical work is discussed in Ayres-Warr (2004, 2009).[12][13]

 
1900s photograph of barge pullers on the Volga River. Pushing was done with poles and manual pulling using overhanging tree branches.[14] Horses were also used.

While steamboats were used in some areas, as recently as the late 19th Century thousands of workers pulled barges. Until the late 19th century most coal and other minerals were mined with picks and shovels and crops were harvested and grain threshed using animal power or by hand. Heavy loads like 382 pound bales of cotton were handled on hand trucks until the early 20th century.

 
A young "drawer" pulling a coal tub along a mine gallery.[15] Minecarts were more common than the skid shown. Railroads descended from minecarts. In Britain laws passed in 1842 and 1844 improved working conditions in mines.

Excavation was done with shovels until the late 19th century when steam shovels came into use. It was reported that a laborer on the western division of the Erie Canal was expected to dig 5 cubic yards per day in 1860; however, by 1890 only 3-1/2 yards per day were expected.[16] Today's large electric shovels have buckets that can hold 168 cubic meters (220 cubic yards) and consume the power of a city of 100,000.[17]

Dynamite, a safe to handle blend of nitroglycerin and diatomaceous earth was patented in 1867 by Alfred Nobel. Dynamite increased productivity of mining, tunneling, road building, construction and demolition and made projects such as the Panama Canal possible.

Steam power was applied to threshing machines in the late 19th century. There were steam engines that moved around on wheels under their own power that were used for supplying temporary power to stationary farm equipment such as threshing machines. These were called road engines, and Henry Ford seeing one as a boy was inspired to build an automobile.[18] Steam tractors were used but never became popular.

With internal combustion came the first mass-produced tractors (Fordson c. 1917). Tractors replaced horses and mules for pulling reapers and combine harvesters, but in the 1930s self powered combines were developed. Output per man hour in growing wheat rose by a factor of about 10 from the end of World War II until about 1985, largely because of powered machinery, but also because of increased crop yields.[19] Corn manpower showed a similar but higher productivity increase. See below:Mechanized agriculture.

One of the greatest periods of productivity growth coincided with the electrification of factories which took place between 1900 and 1930 in the U.S.[12][20] See: Mass production: Factory electrification.

Energy efficiency edit

In engineering and economic history the most important types of energy efficiency were in the conversion of heat to work, the reuse of heat and the reduction of friction.[21] There was also a dramatic reduction energy required to transmit electronic signals, both voice and data.

Conversion of heat to work edit

The early Newcomen steam engine was about 0.5% efficient and was improved to slightly over 1% by John Smeaton before Watt's improvements, which increased thermal efficiency to 2%. In 1900 it took 7 lbs coal/ kw hr.

Electrical generation was the sector with the highest productivity growth in the U.S. in the early twentieth century. After the turn of the century large central stations with high pressure boilers and efficient steam turbines replaced reciprocating steam engines and by 1960 it took 0.9 lb coal per kw-hr. Counting the improvements in mining and transportation the total improvement was by a factor greater than 10.[22] Today's steam turbines have efficiencies in the 40% range.[13][23][24][25] Most electricity today is produced by thermal power stations using steam turbines.

The Newcomen and Watt engines operated near atmospheric pressure and used atmospheric pressure, in the form of a vacuum caused by condensing steam, to do work. Higher pressure engines were light enough, and efficient enough to be used for powering ships and locomotives. Multiple expansion (multi-stage) engines were developed in the 1870s and were efficient enough for the first time to allow ships to carry more freight than coal, leading to great increases in international trade.[26]

The first important diesel ship was the MS Selandia launched in 1912. By 1950 one-third of merchant shipping was diesel powered.[27] Today the most efficient prime mover is the two stroke marine diesel engine developed in the 1920s, now ranging in size to over 100,000 horsepower with a thermal efficiency of 50%.[28]

Steam locomotives that used up to 20% of the U.S. coal production were replaced by diesel locomotives after World War II, saving a great deal of energy and reducing manpower for handling coal, boiler water and mechanical maintenance.

Improvements in steam engine efficiency caused a large increase in the number of steam engines and the amount of coal used, as noted by William Stanley Jevons in The Coal Question. This is called the Jevons paradox.

Electrification and the pre-electric transmission of power edit

Electricity consumption and economic growth are strongly correlated.[29] Per capita electric consumption correlates almost perfectly with economic development.[30]Electrification was the first technology to enable long-distance transmission of power with minimal power losses.[20] Electric motors did away with line shafts for distributing power and dramatically increased the productivity of factories. Very large central power stations created economies of scale and were much more efficient at producing power than reciprocating steam engines.[12][29][20][25][31] Electric motors greatly reduced the capital cost of power compared to steam engines.[25]

The main forms of pre-electric power transmission were line shafts, hydraulic power networks and pneumatic and wire rope systems. Line shafts were the common form of power transmission in factories from the earliest industrial steam engines until factory electrification. Line shafts limited factory arrangement and suffered from high power losses.[20] Hydraulic power came into use in the mid 19th century. It was used extensively in the Bessemer process and for cranes at ports, especially in the UK. London and a few other cities had hydraulic utilities that provided pressurized water for industrial over a wide area.[20]

Pneumatic power began being used industry and in mining and tunneling in the last quarter of the 19th century. Common applications included rock drills and jack hammers.[20] Wire ropes supported by large grooved wheels were able to transmit power with low loss for a distance of a few miles or kilometers. Wire rope systems appeared shortly before electrification.[20]

Reuse of heat edit

Recovery of heat for industrial processes was first widely used as hot blast in blast furnaces to make pig iron in 1828. Later heat reuse included the Siemens-Martin process which was first used for making glass and later for steel with the open hearth furnace. (See: Iron and steel below). Today heat is reused in many basic industries such as chemicals, oil refining and pulp and paper, using a variety of methods such as heat exchangers in many processes.[32] Multiple-effect evaporators use vapor from a high temperature effect to evaporate a lower temperature boiling fluid. In the recovery of kraft pulping chemicals the spent black liquor can be evaporated five or six times by reusing the vapor from one effect to boil the liquor in the preceding effect. Cogeneration is a process that uses high pressure steam to generate electricity and then uses the resulting low pressure steam for process or building heat.

Industrial process have undergone numerous minor improvements which collectively made significant reductions in energy consumption per unit of production.

Reducing friction edit

Reducing friction was one of the major reasons for the success of railroads compared to wagons. This was demonstrated on an iron plate covered wooden tramway in 1805 at Croydon, U.K.

“ A good horse on an ordinary turnpike road can draw two thousand pounds, or one ton. A party of gentlemen were invited to witness the experiment, that the superiority of the new road might be established by ocular demonstration. Twelve wagons were loaded with stones, till each wagon weighed three tons, and the wagons were fastened together. A horse was then attached, which drew the wagons with ease, six miles in two hours, having stopped four times, in order to show he had the power of starting, as well as drawing his great load.”[33]

Better lubrication, such as from petroleum oils, reduced friction losses in mills and factories.[34] Anti-friction bearings were developed using alloy steels and precision machining techniques available in the last quarter of the 19th century. Anti-friction bearings were widely used on bicycles by the 1880s. Bearings began being used on line shafts in the decades before factory electrification and it was the pre-bearing shafts that were largely responsible for their high power losses, which were commonly 25 to 30% and often as much as 50%.[20]

Lighting efficiency edit

Electric lights were far more efficient than oil or gas lighting and did not generate smoke, fumes nor as much heat. Electric light extended the work day, making factories, businesses and homes more productive. Electric light was not a great fire hazard like oil and gas light.[35]

The efficiency of electric lights has continuously improved from the first incandescent lamps to tungsten filament lights.[36] The fluorescent lamp, which became commercial in the late 1930s, is much more efficient than incandescent lighting. Light-emitting diodes or LED's are highly efficient and long lasting.[37]

Infrastructures edit

The relative energy required for transport of a tonne-km for various modes of transport are: pipelines=1(basis), water 2, rail 3, road 10, air 100.[38]

Roads edit

Unimproved roads were extremely slow, costly for transport and dangerous.[39] In the 18th century layered gravel began being increasingly used, with the three layer Macadam coming into use in the early 19th century. These roads were crowned to shed water and had drainage ditches along the sides.[39] The top layer of stones eventually crushed to fines and smoothed the surface somewhat. The lower layers were of small stones that allowed good drainage.[39] Importantly, they offered less resistance to wagon wheels and horses hooves and feet did not sink in the mud. Plank roads also came into use in the U.S. in the 1810s–1820s. Improved roads were costly, and although they cut the cost of land transportation in half or more, they were soon overtaken by railroads as the major transportation infrastructure.[39]

Ocean shipping and inland waterways edit

Sailing ships could transport goods for over a 3000 miles for the cost of 30 miles by wagon.[40] A horse that could pull a one-ton wagon could pull a 30-ton barge. During the English or First Industrial Revolution, supplying coal to the furnaces at Manchester was difficult because there were few roads and because of the high cost of using wagons. However, canal barges were known to be workable, and this was demonstrated by building the Bridgewater Canal, which opened in 1761, bringing coal from Worsley to Manchester. The Bridgewater Canal's success started a frenzy of canal building that lasted until the appearance of railroads in the 1830s.[38][39]

Railroads edit

Railroads greatly reduced the cost of overland transportation. It is estimated that by 1890 the cost of wagon freight was U.S. 24.5 cents/ton-mile versus 0.875 cents/ton-mile by railroad, for a decline of 96%.[41]

Electric street railways (trams, trolleys or streetcars) were in the final phase of railroad building from the late 1890s and first two decades of the 20th century. Street railways were soon displaced by motor buses and automobiles after 1920.[42]

Motorways edit

Highways with internal combustion powered vehicles completed the mechanization of overland transportation. When trucks appeared c. 1920 the price transporting farm goods to market or to rail stations was greatly reduced. Motorized highway transport also reduced inventories.

The high productivity growth in the U.S. during the 1930s was in large part due to the highway building program of that decade.[43]

Pipelines edit

Pipelines are the most energy efficient means of transportation.[38] Iron and steel pipelines came into use during latter part of the 19th century, but only became a major infrastructure during the 20th century.[39][44] Centrifugal pumps and centrifugal compressors are efficient means of pumping liquids and natural gas.

Mechanization edit

Mechanized agriculture edit

 
Adriance reaper, late 19th century

The seed drill is a mechanical device for spacing and planting seed at the appropriate depth. It originated in ancient China before the 1st century BC. Saving seed was extremely important at a time when yields were measured in terms of seeds harvested per seed planted, which was typically between 3 and 5. The seed drill also saved planting labor. Most importantly, the seed drill meant crops were grown in rows, which reduced competition of plants and increase yields. It was reinvented in 16th century Europe based on verbal descriptions and crude drawings brought back from China.[6] Jethro Tull patented a version in 1700; however, it was expensive and unreliable. Reliable seed drills appeared in the mid 19th century.[45]

Since the beginning of agriculture threshing was done by hand with a flail, requiring a great deal of labor. The threshing machine (ca. 1794) simplified the operation and allowed it to use animal power. By the 1860s threshing machines were widely introduced and ultimately displaced as much as a quarter of agricultural labor.[46] In Europe, many of the displaced workers were driven to the brink of starvation.

 
Threshing machine from 1881. Steam engines were also used instead of horses. Today both threshing and reaping are done with a combine harvester.

Before c. 1790 a worker could harvest 1/4 acre per day with a scythe.[26] In the early 1800s the grain cradle was introduced, significantly increasing the productivity of hand labor. It was estimated that each of Cyrus McCormick's horse pulled reapers (Ptd. 1834) freed up five men for military service in the U.S. Civil War.[47] By 1890 two men and two horses could cut, rake and bind 20 acres of wheat per day.[26] In the 1880s the reaper and threshing machine were combined into the combine harvester. These machines required large teams of horses or mules to pull. Over the entire 19th century the output per man hour for producing wheat rose by about 500% and for corn about 250%.[19]

 
Harvesting oats in a Claas Lexion 570 combine with enclosed, air-conditioned cab with rotary thresher and laser-guided hydraulic steering

Farm machinery and higher crop yields reduced the labor to produce 100 bushels of corn from 35 to 40 hours in 1900 to 2 hours 45 minutes in 1999.[48] The conversion of agricultural mechanization to internal combustion power began after 1915. The horse population began to decline in the 1920s after the conversion of agriculture and transportation to internal combustion.[49] In addition to saving labor, this freed up much land previously used for supporting draft animals.

The peak years for tractor sales in the U.S. were the 1950s.[49] There was a large surge in horsepower of farm machinery in the 1950s.

Industrial machinery edit

The most important mechanical devices before the Industrial Revolution were water and wind mills. Water wheels date to Roman times and windmills somewhat later. Water and wind power were first used for grinding grain into flour, but were later adapted to power trip hammers for pounding rags into pulp for making paper and for crushing ore. Just before the Industrial revolution water power was applied to bellows for iron smelting in Europe. (Water powered blast bellows were used in ancient China.) Wind and water power were also used in sawmills.[38] The technology of building mills and mechanical clocks was important to the development of the machines of the Industrial Revolution.[50]

The spinning wheel was a medieval invention that increased thread making productivity by a factor greater than ten. One of the early developments that preceded the Industrial Revolution was the stocking frame (loom) of c. 1589. Later in the Industrial Revolution came the flying shuttle, a simple device that doubled the productivity of weaving. Spinning thread had been a limiting factor in cloth making requiring 10 spinners using the spinning wheel to supply one weaver. With the spinning jenny a spinner could spin eight threads at once. The water frame (Ptd. 1768) adapted water power to spinning, but it could only spin one thread at a time. The water frame was easy to operate and many could be located in a single building. The spinning mule (1779) allowed a large number of threads to be spun by a single machine using water power. A change in consumer preference for cotton at the time of increased cloth production resulted in the invention of the cotton gin (Ptd. 1794). Steam power eventually was used as a supplement to water during the Industrial Revolution, and both were used until electrification. A graph of productivity of spinning technologies can be found in Ayres (1989), along with much other data related this article.[51]

With a cotton gin (1792) in one day a man could remove seed from as much upland cotton as would have previously taken a woman working two months to process at one pound per day using a roller gin.[52][53]

An early example of a large productivity increase by special purpose machines is the c. 1803 Portsmouth Block Mills. With these machines 10 men could produce as many blocks as 110 skilled craftsmen.[38]

In the 1830s several technologies came together to allow an important shift in wooden building construction. The circular saw (1777), cut nail machines (1794), and steam engine allowed slender pieces of lumber such as 2"x4"s to be efficiently produced and then nailed together in what became known as balloon framing (1832). This was the beginning of the decline of the ancient method of timber frame construction with wooden joinery.[54]

Following mechanization in the textile industry was mechanization of the shoe industry.[55]

The sewing machine, invented and improved during the early 19th century and produced in large numbers by the 1870s, increased productivity by more than 500%.[56] The sewing machine was an important productivity tool for mechanized shoe production.

With the widespread availability of machine tools, improved steam engines and inexpensive transportation provided by railroads, the machinery industry became the largest sector (by profit added) of the U. S. economy by the last quarter of the 19th century, leading to an industrial economy.[57]

The first commercially successful glass bottle blowing machine was introduced in 1905.[58] The machine, operated by a two-man crew working 12-hour shifts, could produce 17,280 bottles in 24 hours, compared to 2,880 bottles made a crew of six men and boys working in a shop for a day. The cost of making bottles by machine was 10 to 12 cents per gross compared to $1.80 per gross by the manual glassblowers and helpers.

Machine tools edit

 
Vertical milling machine, an important machine tool. 1: milling cutter 2: spindle 3: top slide or overarm 4: column 5: table 6: Y-axis slide 7: knee 8: base

Machine tools, which cut, grind and shape metal parts, were another important mechanical innovation of the Industrial Revolution. Before machine tools it was prohibitively expensive to make precision parts, an essential requirement for many machines and interchangeable parts. Historically important machine tools are the screw-cutting lathe, milling machine and metal planer (metalworking), which all came into use between 1800 and 1840.[52] However, around 1900, it was the combination of small electric motors, specialty steels and new cutting and grinding materials that allowed machine tools to mass-produce steel parts.[17] Production of the Ford Model T required 32,000 machine tools.[47]

Modern manufacturing began around 1900 when machines, aided by electric, hydraulic and pneumatic power, began to replace hand methods in industry.[59] An early example is the Owens automatic glass bottle blowing machine, which reduced labor in making bottles by over 80%.[60] See also: Mass production#Factory electrification

Mining edit

Large mining machines, such as steam shovels, appeared in the mid-nineteenth century, but were restricted to rails until the widespread introduction of continuous track and pneumatic tires in the late 19th and early 20th centuries. Until then much mining work was mostly done with pneumatic drills, jackhammers, picks and shovels.[61]

Coal seam undercutting machines appeared around 1890 and were used for 75% of coal production by 1934. Coal loading was still being done manually with shovels around 1930, but mechanical pick up and loading machines were coming into use.[59] The use of the coal boring machine improved productivity of sub-surface coal mining by a factor of three between 1949 and 1969.[62]

There is currently a transition going under way from more labor-intensive methods of mining to more mechanization and even automated mining.[63]

Mechanized materials handling edit

Bulk materials handling edit
 
Unloading cotton c. 1900.

Dry bulk materials handling systems use a variety of stationary equipment such as conveyors, stackers, reclaimers and mobile equipment such as power shovels and loaders to handle high volumes of ores, coal, grains, sand, gravel, crushed stone, etc. Bulk materials handling systems are used at mines, for loading and unloading ships and at factories that process bulk materials into finished goods, such as steel and paper mills.

Mechanical stokers for feeding coal to locomotives were in use in the 1920s. A completely mechanized and automated coal handling and stoking system was first used to feed pulverized coal to an electric utility boiler in 1921.[59]

Liquids and gases are handled with centrifugal pumps and compressors, respectively.

Conversion to powered material handling increased during WW 1 as shortages of unskilled labor developed and unskilled wages rose relative to skilled labor.[59]

A noteworthy use of conveyors was Oliver Evans's automatic flour mill built in 1785.[47]

Around 1900 various types of conveyors (belt, slat, bucket, screw or auger), overhead cranes and industrial trucks began being used for handling materials and goods in various stages of production in factories. See: Types of conveyor systems. and mass production.

A well known application of conveyors is Ford. Motor Co.'s assembly line (c. 1913), although Ford used various industrial trucks, overhead cranes, slides and whatever devices necessary to minimize labor in handling parts in various parts of the factory.[47]

Cranes edit
 
P & H 4100 XPB cable loading shovel, a type of mobile crane

Cranes are an ancient technology but they became widespread following the Industrial Revolution. Industrial cranes were used to handle heavy machinery at the Nasmyth, Gaskell and Company (Bridgewater foundry) in the late 1830s.[64] Hydraulic powered cranes became widely used in the late 19th century, especially at British ports. Some cities, such as London, had public utility hydraulic service networks to power. Steam cranes were also used in the late 19th century. Electric cranes, especially the overhead type, were introduce in factories at the end of the 19th century.[35] Steam cranes were usually restricted to rails.[65] Continuous track (caterpillar tread) was developed in the late 19th century.

The important categories of cranes are:

  • Overhead crane or bridge cranes-travel on a rail and have trolleys that move the hoist to any position inside the crane frame. Widely used in factories.
  • Mobile crane Usually gasoline or diesel powered and travel on wheels for on or off-road, rail or continuous track. They are widely used in construction, mining, excavation handling bulk materials.
  • Fixed crane In a fixed position but can usually rotate full circle. The most familiar example is the tower crane used to erect tall buildings.

In the early 20th century, electric operated cranes and motorized mobile loaders such as forklifts were used. Today non-bulk freight is containerized.

Palletization edit
 
A U.S. airman operating a forklift. Pallets placed in rear of truck are moved around inside with a pallet jack (below). Where available pallets are loaded at loading docks which allow forklifts to drive on.
 
The handle on this pumpjack is the lever for a hydraulic jack, which can easily lift loads up to 2-1/2 tonnes, depending on rating. Commonly used in warehouses and in retail stores.

Handling goods on pallets was a significant improvement over using hand trucks or carrying sacks or boxes by hand and greatly speeded up loading and unloading of trucks, rail cars and ships. Pallets can be handled with pallet jacks or forklift trucks which began being used in industry in the 1930s and became widespread by the 1950s.[66] Loading docks built to architectural standards allow trucks or rail cars to load and unload at the same elevation as the warehouse floor.

Piggyback rail edit

Piggyback is the transporting of trailers or entire trucks on rail cars, which is a more fuel efficient means of shipping and saves loading, unloading and sorting labor. Wagons had been carried on rail cars in the 19th century, with horses in separate cars. Trailers began being carried on rail cars in the U.S. in 1956.[66] Piggyback was 1% of freight in 1958, rising to 15% in 1986.[67]

Containerization edit

Either loading or unloading break bulk cargo on and off ships typically took several days. It was strenuous and somewhat dangerous work. Losses from damage and theft were high. The work was erratic and most longshoreman had a lot of unpaid idle time. Sorting and keeping track of break bulk cargo was also time-consuming, and holding it in warehouses tied up capital.[66]

Old style ports with warehouses were congested and many lacked efficient transportation infrastructure, adding to costs and delays in port.[66]

By handling freight in standardized containers in compartmentalized ships, either loading or unloading could typically be accomplished in one day. Containers can be more efficiently filled than break bulk because containers can be stacked several high, doubling the freight capacity for a given size ship.[66]

Loading and unloading labor for containers is a fraction of break bulk, and damage and theft are much lower. Also, many items shipped in containers require less packaging.[66]

Containerization with small boxes was used in both world wars, particularly WW II, but became commercial in the late 1950s.[66] Containerization left large numbers of warehouses at wharves in port cities vacant, freeing up land for other development. See also: Intermodal freight transport

Work practices and processes edit

Division of labor edit

Before the factory system much production took place in the household, such as spinning and weaving, and was for household consumption.[68][69] This was partly due to the lack of transportation infrastructures, especially in America.[70]

Division of labor was practiced in antiquity but became increasingly specialized during the Industrial Revolution, so that instead of a shoemaker cutting out leather as part of the operation of making a shoe, a worker would do nothing but cut out leather.[21][55] In Adam Smith's famous example of a pin factory, workers each doing a single task were far more productive than a craftsmen making an entire pin.

Starting before and continuing into the industrial revolution, much work was subcontracted under the putting out system (also called the domestic system) whereby work was done at home. Putting out work included spinning, weaving, leather cutting and, less commonly, specialty items such as firearms parts. Merchant capitalists or master craftsmen typically provided the materials and collected the work pieces, which were made into finished product in a central workshop.[47][21][55]

Factory system edit

During the industrial revolution much production took place in workshops, which were typically located in the rear or upper level of the same building where the finished goods were sold. These workshops used tools and sometimes simple machinery, which was usually hand or animal powered. The master craftsman, foreman or merchant capitalist supervised the work and maintained quality. Workshops grew in size but were displaced by the factory system in the early 19th century. Under the factory system capitalists hired workers and provided the buildings, machinery and supplies and handled the sale of the finished products.[47]

Interchangeable parts edit

Changes to traditional work processes that were done after analyzing the work and making it more systematic greatly increased the productivity of labor and capital. This was the changeover from the European system of craftsmanship, where a craftsman made a whole item, to the American system of manufacturing which used special purpose machines and machine tools that made parts with precision to be interchangeable. The process took decades to perfect at great expense because interchangeable parts were more costly at first. Interchangeable parts were achieved by using fixtures to hold and precisely align parts being machined, jigs to guide the machine tools and gauges to measure critical dimensions of finished parts.[47]

Scientific management edit

Other work processes involved minimizing the number of steps in doing individual tasks, such as bricklaying, by performing time and motion studies to determine the one best method, the system becoming known as Taylorism after Fredrick Winslow Taylor who is the best known developer of this method, which is also known as scientific management after his work The Principles of Scientific Management.[71]

Standardization edit

Standardization and interchangeability are considered to be main reasons for U.S. exceptionality.[72] Standardization was part of the change to interchangeable parts, but was also facilitated by the railroad industry and mass-produced goods.[47][73] Railroad track gauge standardization and standards for rail cars allowed inter-connection of railroads. Railway time formalized time zones. Industrial standards included screw sizes and threads and later electrical standards. Shipping container standards were loosely adopted in the late 1960s and formally adopted ca. 1970.[66] Today there are vast numbers of technical standards. Commercial standards includes such things as bed sizes. Architectural standards cover numerous dimensions including stairs, doors, counter heights and other designs to make buildings safe, functional and in some cases allow a degree of interchangeability.

Rationalized factory layout edit

Electrification allowed the placement of machinery such as machine tools in a systematic arrangement along the flow of the work. Electrification was a practical way to motorize conveyors to transfer parts and assemblies to workers, which was a key step leading to mass production and the assembly line.[20]

Modern business management edit

Business administration, which includes management practices and accounting systems is another important form of work practices. As the size of businesses grew in the second half of the 19th century they began being organized by departments and managed by professional managers as opposed to being run by sole proprietors or partners.[74][page needed]

Business administration as we know it was developed by railroads who had to keep up with trains, railcars, equipment, personnel and freight over large territories.[74]

Modern business enterprise (MBE) is the organization and management of businesses, particularly large ones.[75] MBE's employ professionals who use knowledge based techniques such areas as engineering, research and development, information technology, business administration, finance and accounting. MBE's typically benefit from economies of scale.

“Before railroad accounting we were moles burrowing in the dark."[76] Andrew Carnegie

Continuous production edit

Continuous production is a method by which a process operates without interruption for long periods, perhaps even years. Continuous production began with blast furnaces in ancient times and became popular with mechanized processes following the invention of the Fourdrinier paper machine during the Industrial Revolution, which was the inspiration for continuous rolling.[77] It began being widely used in chemical and petroleum refining industries in the late nineteenth and early twentieth centuries. It was later applied to direct strip casting of steel and other metals.

Early steam engines did not supply power at a constant enough load for many continuous applications ranging from cotton spinning to rolling mills, restricting their power source to water. Advances in steam engines such as the Corliss steam engine and the development of control theory led to more constant engine speeds, which made steam power useful for sensitive tasks such as cotton spinning. AC motors, which run at constant speed even with load variations, were well suited to such processes.

Scientific agriculture edit

Losses of agricultural products to spoilage, insects and rats contributed greatly to productivity. Much hay stored outdoors was lost to spoilage before indoor storage or some means of coverage became common. Pasteurization of milk allowed it to be shipped by railroad.[26]

Keeping livestock indoors in winter reduces the amount of feed needed. Also, feeding chopped hay and ground grains, particularly corn (maize), was found to improve digestibility.[26] The amount of feed required to produce a kg of live weight chicken fell from 5 in 1930 to 2 by the late 1990s and the time required fell from three months to six weeks.[17]

 
Wheat yields in developing countries, 1950 to 2004, kg/HA baseline 500. The steep rise in crop yields in the U.S. began in the 1940s. The percentage of growth was fastest in the early rapid growth stage. In developing countries maize yields are still rapidly rising.[78]

The Green Revolution increased crop yields by a factor of 3 for soybeans and between 4 and 5 for corn (maize), wheat, rice and some other crops. Using data for corn (maize) in the U.S., yields increased about 1.7 bushels per acre from the early 1940s until the first decade of the 21st century when concern was being expressed about reaching limits of photosynthesis. Because of the constant nature of the yield increase, the annual percentage increase has declined from over 5% in the 1940s to 1% today, so while yields for a while outpaced population growth, yield growth now lags population growth.

High yields would not be possible without significant applications of fertilizer,[79][better source needed] particularly nitrogen fertilizer which was made affordable by the Haber-Bosch ammonia process.[80] Nitrogen fertilizer is applied in many parts of Asia in amounts subject to diminishing returns,[80] which however does still give a slight increase in yield. Crops in Africa are in general starved for NPK and much of the world's soils are deficient in zinc, which leads to deficiencies in humans.

The greatest period of agricultural productivity growth in the U.S. occurred from World War 2 until the 1970s.[19]

Land is considered a form of capital, but otherwise has received little attention relative to its importance as a factor of productivity by modern economists, although it was important in classical economics. However, higher crop yields effectively multiplied the amount of land.

New materials, processes and de-materialization edit

Iron and steel edit

The process of making cast iron was known before the 3rd century AD in China.[81] Cast iron production reached Europe in the 14th century and Britain around 1500. Cast iron was useful for casting into pots and other implements, but was too brittle for making most tools. However, cast iron had a lower melting temperature than wrought iron and was much easier to make with primitive technology.[82] Wrought iron was the material used for making many hardware items, tools and other implements. Before cast iron was made in Europe, wrought iron was made in small batches by the bloomery process, which was never used in China.[81] Wrought iron could be made from cast iron more cheaply than it could be made with a bloomery.

The inexpensive process for making good quality wrought iron was puddling, which became widespread after 1800.[83] Puddling involved stirring molten cast iron until small globs sufficiently decarburized to form globs of hot wrought iron that were then removed and hammered into shapes. Puddling was extremely labor-intensive. Puddling was used until the introduction of the Bessemer and open hearth processes in the mid and late 19th century, respectively.[21]

Blister steel was made from wrought iron by packing wrought iron in charcoal and heating for several days. See: Cementation process The blister steel could be heated and hammered with wrought iron to make shear steel, which was used for cutting edges like scissors, knives and axes. Shear steel was of non uniform quality and a better process was needed for producing watch springs, a popular luxury item in the 18th century. The successful process was crucible steel, which was made by melting wrought iron and blister steel in a crucible.[21][28]

Production of steel and other metals was hampered by the difficulty in producing sufficiently high temperatures for melting. An understanding of thermodynamic principles such as recapturing heat from flue gas by preheating combustion air, known as hot blast, resulted in much higher energy efficiency and higher temperatures. Preheated combustion air was used in iron production and in the open hearth furnace. In 1780, before the introduction of hot blast in 1829, it required seven times as much coke as the weight of the product pig iron.[84] The hundredweight of coke per short ton of pig iron was 35 in 1900, falling to 13 in 1950. By 1970 the most efficient blast furnaces used 10 hundredweight of coke per short ton of pig iron.[27]

Steel has much higher strength than wrought iron and allowed long span bridges, high rise buildings, automobiles and other items. Steel also made superior threaded fasteners (screws, nuts, bolts), nails, wire and other hardware items. Steel rails lasted over 10 times longer than wrought iron rails.[85]

The Bessemer and open hearth processes were much more efficient than making steel by the puddling process because they used the carbon in the pig iron as a source of heat. The Bessemer (patented in 1855) and the Siemens-Martin (c. 1865) processes greatly reduced the cost of steel. By the end of the 19th century, Gilchirst-Thomas “basic” process had reduced production costs by 90% compared to the puddling process of the mid-century.

Today a variety of alloy steels are available that have superior properties for special applications like automobiles, pipelines and drill bits. High speed or tool steels, whose development began in the late 19th century, allowed machine tools to cut steel at much higher speeds.[86] High speed steel and even harder materials were an essential component of mass production of automobiles.[87]

Some of the most important specialty materials are steam turbine and gas turbine blades, which have to withstand extreme mechanical stress and high temperatures.[28]

The size of blast furnaces grew greatly over the 20th century and innovations like additional heat recovery and pulverized coal, which displaced coke and increased energy efficiency.[88]

Bessemer steel became brittle with age because nitrogen was introduced when air was blown in.[89] The Bessemer process was also restricted to certain ores (low phosphate hematite). By the end of the 19th century the Bessemer process was displaced by the open hearth furnace (OHF). After World War II the OHF was displaced by the basic oxygen furnace (BOF), which used oxygen instead of air and required about 35–40 minutes to produce a batch of steel compared to 8 to 9 hours for the OHF. The BOF also was more energy efficient.[88]

By 1913, 80% of steel was being made from molten pig iron directly from the blast furnace, eliminating the step of casting the "pigs" (ingots) and remelting.[59]

The continuous wide strip rolling mill, developed by ARMCO in 1928, was most important development in steel industry during the inter-war years.[90] Continuous wide strip rolling started with a thick, coarse ingot. It produced a smoother sheet with more uniform thickness, which was better for stamping and gave a nice painted surface. It was good for automotive body steel and appliances. It used only a fraction of the labor of the discontinuous process, and was safer because it did not require continuous handling. Continuous rolling was made possible by improved sectional speed control: See: Automation, process control and servomechanisms

After 1950 continuous casting contributed to productivity of converting steel to structural shapes by eliminating the intermittent step of making slabs, billets (square cross-section) or blooms (rectangular) which then usually have to be reheated before rolling into shapes.[24] Thin slab casting, introduced in 1989, reduced labor to less than one hour per ton. Continuous thin slab casting and the BOF were the two most important productivity advancements in 20th-century steel making.[91]

As a result of these innovations, between 1920 and 2000 labor requirements in the steel industry decreased by a factor of 1,000, from more than 3 worker-hours per tonne to just 0.003.[24]

Sodium carbonate (soda ash) and related chemicals edit

Sodium compounds: carbonate, bicarbonate and hydroxide are important industrial chemicals used in important products like making glass and soap. Until the invention of the Leblanc process in 1791, sodium carbonate was made, at high cost, from the ashes of seaweed and the plant barilla. The Leblanc process was replaced by the Solvay process beginning in the 1860s. With the widespread availability of inexpensive electricity, much sodium is produced along with chlorine by electro-chemical processes.[21]

Cement edit

Cement is the binder for concrete, which is one of the most widely used construction materials today because of its low cost, versatility and durability. Portland cement, which was invented 1824–1825, is made by calcining limestone and other naturally occurring minerals in a kiln.[92] A great advance was the perfection of rotary cement kilns in the 1890s, the method still being used today.[93] Reinforced concrete, which is suitable for structures, began being used in the early 20th century.[94]

Paper edit

Paper was made one sheet at a time by hand until development of the Fourdrinier paper machine (c. 1801) which made a continuous sheet. Paper making was severely limited by the supply of cotton and linen rags from the time of the invention of the printing press until the development of wood pulp (c. 1850s)in response to a shortage of rags.[4] The sulfite process for making wood pulp started operation in Sweden in 1874. Paper made from sulfite pulp had superior strength properties than the previously used ground wood pulp (c. 1840).[95] The kraft (Swedish for strong) pulping process was commercialized in the 1930s. Pulping chemicals are recovered and internally recycled in the kraft process, also saving energy and reducing pollution.[95][96] Kraft paperboard is the material that the outer layers of corrugated boxes are made of. Until Kraft corrugated boxes were available, packaging consisted of poor quality paper and paperboard boxes along with wood boxes and crates. Corrugated boxes require much less labor to manufacture than wooden boxes and offer good protection to their contents.[95] Shipping containers reduce the need for packaging.[66]

Rubber and plastics edit

Vulcanized rubber made the pneumatic tire possible, which in turn enabled the development of on and off-road vehicles as we know them. Synthetic rubber became important during the Second World War when supplies of natural rubber were cut off.

Rubber inspired a class of chemicals known as elastomers, some of which are used by themselves or in blends with rubber and other compounds for seals and gaskets, shock absorbing bumpers and a variety of other applications.

Plastics can be inexpensively made into everyday items and have significantly lowered the cost of a variety of goods including packaging, containers, parts and household piping.

Optical fiber edit

Optical fiber began to replace copper wire in the telephone network during the 1980s. Optical fibers are very small diameter, allowing many to be bundled in a cable or conduit. Optical fiber is also an energy efficient means of transmitting signals.

Oil and gas edit

Seismic exploration, beginning in the 1920s, uses reflected sound waves to map subsurface geology to help locate potential oil reservoirs. This was a great improvement over previous methods, which involved mostly luck and good knowledge of geology, although luck continued to be important in several major discoveries. Rotary drilling was a faster and more efficient way of drilling oil and water wells. It became popular after being used for the initial discovery of the East Texas field in 1930.

Hard materials for cutting edit

Numerous new hard materials were developed for cutting edges such as in machining. Mushet steel, which was developed in 1868, was a forerunner of High speed steel, which was developed by a team led by Fredrick Winslow Taylor at Bethlehem Steel Company around 1900.[71] High speed steel held its hardness even when it became red hot. It was followed by a number of modern alloys.

From 1935 to 1955 machining cutting speeds increased from 120 to 200 ft/min to 1000 ft/min due to harder cutting edges, causing machining costs to fall by 75%.[97]

One of the most important new hard materials for cutting is tungsten carbide.

Dematerialization edit

Dematerialization is the reduction of use of materials in manufacturing, construction, packaging or other uses. In the U.S. the quantity of raw materials per unit of output decreased approx 60% since 1900. In Japan the reduction has been 40% since 1973.[98]

Dematerialization is made possible by substitution with better materials and by engineering to reduce weight while maintaining function. Modern examples are plastic beverage containers replacing glass and paperboard, plastic shrink wrap used in shipping and light weight plastic packing materials. Dematerialization has been occurring in the U. S. steel industry where the peak in consumption occurred in 1973 on both an absolute and per capita basis.[88] At the same time, per capita steel consumption grew globally through outsourcing of manufacturing to developing countries.[99][dubious ] Cumulative global GDP or wealth has grown in direct proportion to energy consumption since 1970, while Jevons paradox posits that efficiency improvement leads to increased energy consumption.[100][101] Access to energy globally constrains dematerialization.[102]

Communications edit

Telegraphy edit

The telegraph appeared around the beginning of the railroad era and railroads typically installed telegraph lines along their routes for communicating with the trains.[103]

Teleprinters appeared in 1910[104] and had replaced between 80 and 90% of Morse code operators by 1929. It is estimated that one teletypist replaced 15 Morse code operators.[59]

Telephone edit

The early use of telephones was primarily for business. Monthly service cost about one third of the average worker's earnings.[24] The telephone along with trucks and the new road networks allowed businesses to reduce inventory sharply during the 1920s.[51]

Telephone calls were handled by operators using switchboards until the automatic switchboard was introduced in 1892. By 1929, 31.9% of the Bell system was automatic.[59]

Automatic telephone switching originally used electro-mechanical switches controlled by vacuum tube devices, which consumed a large amount of electricity. Call volume eventually grew so fast that it was feared the telephone system would consume all electricity production, prompting Bell Labs to begin research on the transistor.[105]

Radio frequency transmission edit

After WWII microwave transmission began being used for long-distance telephony and transmitting television programming to local stations for rebroadcast.

Fiber optics edit

The diffusion of telephony to households was mature by the arrival of fiber optic communications in the late 1970s. Fiber optics greatly increased the transmission capacity of information over previous copper wires and further lowered the cost of long-distance communication.[106]

Communications satellites edit

Communications satellites came into use in the 1960s and today carry a variety of information including credit card transaction data, radio, television and telephone calls.[103] The Global Positioning System (GPS) operates on signals from satellites.

Facsimile (fax) edit

Fax (short for facsimile) machines of various types had been in existence since the early 1900s but became widespread beginning in the mid-1970s.

Home economics: Public water supply, household gas supply and appliances edit

Before public water was supplied to households it was necessary for someone annually to haul up to 10,000 gallons of water to the average household.[107]

Natural gas began being supplied to households in the late 19th century.

Household appliances followed household electrification in the 1920s, with consumers buying electric ranges, toasters, refrigerators and washing machines. As a result of appliances and convenience foods, time spent on meal preparation and clean up, laundry and cleaning decreased from 58 hours/week in 1900 to 18 hours/week by 1975. Less time spent on housework allowed more women to enter the labor force.[108]

Automation, process control and servomechanisms edit

Automation means automatic control, meaning a process is run with minimum operator intervention. Some of the various levels of automation are: mechanical methods, electrical relay, feedback control with a controller and computer control. Common applications of automation are for controlling temperature, flow and pressure. Automatic speed control is important in many industrial applications, especially in sectional drives, such as found in metal rolling and paper drying.[109]

 
The concept of the feedback loop to control the dynamic behavior of the system: this is negative feedback, because the sensed value is subtracted from the desired value to create the error signal, which is processed by the controller, which provides proper corrective action. A typical example would be to control the opening of a valve to hold a liquid level in a tank. Process control is a widely used form of automation. See also: PID controller

The earliest applications of process control were mechanisms that adjusted the gap between mill stones for grinding grain and for keeping windmills facing into the wind. The centrifugal governor used for adjusting the mill stones was copied by James Watt for controlling speed of steam engines in response to changes in heat load to the boiler; however, if the load on the engine changed the governor only held the speed steady at the new rate. It took much development work to achieve the degree of steadiness necessary to operate textile machinery.[110][page needed] A mathematical analysis of control theory was first developed by James Clerk Maxwell. Control theory was developed to its "classical" form by the 1950s.[111] See: Control theory#History

Factory electrification brought simple electrical controls such as ladder logic, whereby push buttons could be used to activate relays to engage motor starters. Other controls such as interlocks, timers and limit switches could be added to the circuit.

Today automation usually refers to feedback control. An example is cruise control on a car, which applies continuous correction when a sensor on the controlled variable (Speed in this example) deviates from a set-point and can respond in a corrective manner to hold the setting. Process control is the usual form of automation that allows industrial operations like oil refineries, steam plants generating electricity or paper mills to be run with a minimum of manpower, usually from a number of control rooms.

The need for instrumentation grew with the rapidly growing central electric power stations after the First World War. Instrumentation was also important for heat treating ovens, chemical plants and refineries. Common instrumentation was for measuring temperature, pressure or flow. Readings were typically recorded on circle charts or strip charts. Until the 1930s control was typically "open loop", meaning that it did not use feedback. Operators made various adjustments by such means as turning handles on valves.[111] If done from a control room a message could be sent to an operator in the plant by color coded light, letting him know whether to increase or decrease whatever was being controlled. The signal lights were operated by a switchboard, which soon became automated.[112] Automatic control became possible with the feedback controller, which sensed the measured variable, measured the deviation from the setpoint and perhaps the rate of change and time weighted amount of deviation, compared that with the setpoint and automatically applied a calculated adjustment. A stand-alone controller may use a combination of mechanical, pneumatic, hydraulic or electronic analogs to manipulate the controlled device. The tendency was to use electronic controls after these were developed, but today the tendency is to use a computer to replace individual controllers.

By the late 1930s feedback control was gaining widespread use.[111] Feedback control was an important technology for continuous production.

Automation of the telephone system allowed dialing local numbers instead of having calls placed through an operator. Further automation allowed callers to place long-distance calls by direct dial. Eventually almost all operators were replaced with automation.

Machine tools were automated with numerical control (NC) in the 1950s. This soon evolved into computerized numerical control (CNC).

Servomechanisms are commonly position or speed control devices that use feedback. Understanding of these devices is covered in control theory. Control theory was successfully applied to steering ships in the 1890s, but after meeting with personnel resistance it was not widely implemented for that application until after the First World War. Servomechanisms are extremely important in providing automatic stability control for airplanes and in a wide variety of industrial applications.

 
A set of six-axis robots used for welding. Robots are commonly used for hazardous jobs like paint spraying, and for repetitive jobs requiring high precision such as welding and the assembly and soldering of electronics like car radios.

Industrial robots were used on a limited scale from the 1960s but began their rapid growth phase in the mid-1980s after the widespread availability of microprocessors used for their control. By 2000 there were over 700,000 robots worldwide.[17]

Computers, data processing and information technology edit

Unit record equipment edit

 
Early IBM tabulating machine. Common applications were accounts receivable, payroll and billing.
 
Card from a Fortran program: Z(1) = Y + W(1). The punched card carried over from tabulating machines to stored-program computers before being replaced by terminal input and magnetic storage.

Early electric data processing was done by running punched cards through tabulating machines, the holes in the cards allowing electrical contact to increment electronic counters. Tabulating machines were in a category called unit record equipment, through which the flow of punched cards was arranged in a program-like sequence to allow sophisticated data processing. Unit record equipment was widely used before the introduction of computers.

The usefulness of tabulating machines was demonstrated by compiling the 1890 U.S. census, allowing the census to be processed in less than a year and with great labor savings compared to the estimated 13 years by the previous manual method.[113]

Stored-program computers edit

The first digital computers were more productive than tabulating machines, but not by a great amount. Early computers used thousands of vacuum tubes (thermionic valves) which used a lot of electricity and constantly needed replacing. By the 1950s the vacuum tubes were replaced by transistors which were much more reliable and used relatively little electricity. By the 1960s thousands of transistors and other electronic components could be manufactured on a silicon semiconductor wafer as integrated circuits, which are universally used in today's computers.

Computers used paper tape and punched cards for data and programming input until the 1980s when it was still common to receive monthly utility bills printed on a punched card that was returned with the customer's payment.

In 1973 IBM introduced point of sale (POS) terminals in which electronic cash registers were networked to the store mainframe computer. By the 1980s bar code readers were added. These technologies automated inventory management. Wal-Mart was an early adopter of POS. The Bureau of Labor Statistics estimated that bar code scanners at checkout increased ringing speed by 30% and reduced labor requirements of cashiers and baggers by 10–15%.[114]

Data storage became better organized after the development of relational database software that allowed data to be stored in different tables. For example, a theoretical airline may have numerous tables such as: airplanes, employees, maintenance contractors, caterers, flights, airports, payments, tickets, etc. each containing a narrower set of more specific information than would a flat file, such as a spreadsheet. These tables are related by common data fields called keys. (See: Relational model) Data can be retrieved in various specific configurations by posing a query without having to pull up a whole table. This, for example, makes it easy to find a passenger's seat assignment by a variety of means such as ticket number or name, and provide only the queried information. See: SQL

Since the mid-1990s, interactive web pages have allowed users to access various servers over Internet to engage in e-commerce such as online shopping, paying bills, trading stocks, managing bank accounts and renewing auto registrations. This is the ultimate form of back office automation because the transaction information is transferred directly to the database.

Computers also greatly increased productivity of the communications sector, especially in areas like the elimination of telephone operators. In engineering, computers replaced manual drafting with CAD, with a 500% average increase in a draftsman's output.[17] Software was developed for calculations used in designing electronic circuits, stress analysis, heat and material balances. Process simulation software has been developed for both steady state and dynamic simulation, the latter able to give the user a very similar experience to operating a real process like a refinery or paper mill, allowing the user to optimize the process or experiment with process modifications.

Automated teller machines (ATM's) became popular in recent decades and self checkout at retailers appeared in the 1990s.

The Airline Reservations System and banking are areas where computers are practically essential. Modern military systems also rely on computers.

In 1959 Texaco's Port Arthur refinery became the first chemical plant to use digital process control.[114]

Computers did not revolutionize manufacturing because automation, in the form of control systems, had already been in existence for decades, although computers did allow more sophisticated control, which led to improved product quality and process optimization. See: Productivity paradox

Semiconductor device fabrication edit

In a lengthy, costly, complicated, and intricate process of semiconductor device fabrication (SDFP, one of the most expensive industries as of 2022) various approaches were undertaken and many technologies were investigated since 1960s both by state (e.g. US) and private businesses in order to speed up production process and increase design & fabrication productivity.

Electronic design automation (EDA) software tools had a major impact on delivery and success of many modern electronic device and products. As the integration of semiconductor and emergence of the VLSI devices grew over the years it became impossible to keep up with pace (see also Moore's law) without using specialized tools. EDA software tools are widely applied in modern-day photomask fabrication process (which was previously done by hand[115]). They have provided a continuous increase in design & prototyping productivity of ASIC/FPGA/DRAM devices and cut down time-to-market significantly.[115][116]: 46  In 2003 three generations of EDA suits were reported in regard to amount of logical gates of a devices per man-years since 1979 to 1995: I, II, and III.[116]: 47  Evidently, the productivity grew hundredfold by migration from generation I to III. Thanks to ever-evolving EDA it became possible to spend the same amount of time on designing complex ASICs that would be spent years ago on a less complex one.[116]: 47 

Advances in photolithography technologies like krypton fluoride (KrF)-based excimer laser also helped to boost production rates at lower cost even at their own expensiveness.[117]

Long term decline in productivity growth edit

"The years 1929–1941 were, in the aggregate, the most technologically progressive of any comparable period in U.S. economic history." Alexander J. Field[118]

"As industrialization has proceeded, its effects, relatively speaking, have become less, not more, revolutionary"...."There has, in effect, been a general progression in industrial commodities from a deficiency to a surplus of capital relative to internal investments".[119] Alan Sweezy, 1943

U.S. productivity growth has been in long-term decline since the early 1970s, with the exception of a 1996–2004 spike caused by an acceleration of Moore's law semiconductor innovation.[120][121][122][123][124][125] Part of the early decline was attributed to increased governmental regulation since the 1960s, including stricter environmental regulations.[126] Part of the decline in productivity growth is due to exhaustion of opportunities, especially as the traditionally high productivity sectors decline in size.[127][128] Robert J. Gordon considered productivity to be "one big wave" that crested and is now receding to a lower level, while M. King Hubbert called the phenomenon of the great productivity gains preceding the Great Depression a "one time event."[129][130]

Because of reduced population growth in the U.S. and a peaking of productivity growth, sustained U.S. GDP growth has never returned to the 4% plus rates of the pre-World War I decades.[120][124][131]

The computer and computer-like semiconductor devices used in automation are the most significant productivity-improving technologies developed in the final decades of the twentieth century; however, their contribution to overall productivity growth was disappointing. Most of the productivity growth occurred in the new industry computer and related industries.[118] Economist Robert J. Gordon is among those who questioned whether computers lived up to the great innovations of the past, such as electrification.[129] This issue is known as the productivity paradox. Gordon's (2013) analysis of productivity in the U.S. gives two possible surges in growth, one during 1891–1972 and the second in 1996–2004 due to the acceleration in Moore's law-related technological innovation.[132]

Improvements in productivity affected the relative sizes of various economic sectors by reducing prices and employment. Agricultural productivity released labor at a time when manufacturing was growing. Manufacturing productivity growth peaked with factory electrification and automation, but still remains significant. However, as the relative size of the manufacturing sector shrank the government and service sectors, which have low productivity growth, grew.[127]

Improvement in living standards edit

 
An hour's work in 1998 bought 11 times as much chicken as in 1900. Many consumer items show similar declines in terms of work time.

Chronic hunger and malnutrition were the norm for the majority of the population of the world including England and France, until the latter part of the 19th century. Until about 1750, in large part due to malnutrition, life expectancy in France was about 35 years, and only slightly higher in England. The U.S. population of the time was adequately fed, were much taller and had life expectancies of 45–50 years.[133][134]

The gains in standards of living have been accomplished largely through increases in productivity. In the U.S. the amount of personal consumption that could be bought with one hour of work was about $3.00 in 1900 and increased to about $22 by 1990, measured in 2010 dollars.[108] For comparison, a U.S. worker today earns more (in terms of buying power) working for ten minutes than subsistence workers, such as the English mill workers that Fredrick Engels wrote about in 1844, earned in a 12-hour day.

Decline in work week edit

As a result of productivity increases, the work week declined considerably over the 19th century.[135][136] By the 1920s the average work week in the U.S. was 49 hours, but the work week was reduced to 40 hours (after which overtime premium was applied) as part of the National Industrial Recovery Act of 1933.

The push towards implementing a four-day week has remained loosely relevant within the contemporary workplace due to the various possible benefits it may yield.

See also edit

References edit

  1. ^ Sickles, R., & Zelenyuk, V. (2019). Measurement of Productivity and Efficiency: Theory and Practice. Cambridge: Cambridge University Press. doi:10.1017/9781139565981
  2. ^ White, Lynn Townsend Jr. (1962). Medieval Technology and Social Change. Oxford University Press.
  3. ^ Marchetti, Cesare (1978). "A Postmortem Technology Assessment of the Spinning Wheel: The Last 1000 Years" (PDF). Technological Forecasting and Social Change. 13: 91–93. doi:10.1016/0040-1625(79)90008-8. S2CID 154202306.
  4. ^ a b Febvre, Lucien; Martin, Henri-Jean (1976). The Coming of the Book: The Impact of Printing, 1450-1800. London and Borrklyn, NY: Verso. ISBN 978-1-84467-633-0.
  5. ^ a b Musson; Robinson (1969). Science and Technology in the Industrial Revolution. University of Toronto Press. pp. 26, 29. ISBN 9780802016379.
  6. ^ a b Temple, Robert (1986). The Genius of China: 3000 years of science, discovery and invention. New York: Simon and Schuster.
  7. ^ a b Mokyr, Joel (2004). "Long Term Economic Growth and the History of Technology" (PDF). Handbook of Economic Growth. pp. 19–20. Retrieved 2021-12-02.
  8. ^ Why Europe.
  9. ^ Mark Overton: Agricultural Revolution in England 1500–1850 (2011)
  10. ^ Rosen, William (2012). The Most Powerful Idea in the World: A Story of Steam, Industry and Invention. University Of Chicago Press. p. 137. ISBN 978-0226726342.
  11. ^ Hunter, Louis C. (1985). A History of Industrial Power in the United States, 1730–1930. Vol. 2: Steam Power. Charlottesville: University Press of Virginia.[page needed]
  12. ^ a b c Ayres, Robert U.; Warr, Benjamin (2004). (PDF). Archived from the original (PDF) on 2017-01-16.
  13. ^ a b Robert U. Ayres and Benjamin Warr, The Economic Growth Engine: How useful work creates material prosperity, 2009. ISBN 978-1-84844-182-8
  14. ^ Atack, Jeremy; Passell, Peter (1994). A New Economic View of American History. New York: W.W. Norton and Co. p. 156. ISBN 978-0-393-96315-1.
  15. ^ Dunn, James (1905). From Coal Mine Upwards: or Seventy Years of an Eventful Life. ISBN 978-1-4344-6870-3. James Dunn started working in a mine at age eight circa 1843 and describes work conditions and living conditions at the time.
  16. ^ Wells, David A. (1891). Recent Economic Changes and Their Effect on Production and Distribution of Wealth and Well-Being of Society. New York: D. Appleton and Co. p. 416. ISBN 978-0-543-72474-8.
  17. ^ a b c d e Smil, Vaclav (2006). Transforming the Twentieth Century: Technical Innovations and Their Consequences. Oxford, New York: Oxford University Press. p. machine tools 173, poultry yield 144.
  18. ^ Ford, Henry; Crowther, Samuel (1922). My Life and Work: An Autobiography of Henry Ford.
  19. ^ a b c Moore, Stephen; Simon, Julian (Dec 15, 1999). "The Greatest Century That Ever Was: 25 Miraculous Trends of the last 100 Years" (PDF). Policy Analysis. The Cato Institute (364). Fig. 13.
  20. ^ a b c d e f g h i Hunter, Louis C.; Bryant, Lynwood (1991). A History of Industrial Power in the United States, 1730–1930, Vol. 3: The Transmission of Power. Cambridge, Massachusetts, London: MIT Press. ISBN 978-0-262-08198-6.
  21. ^ a b c d e f Landes 1969, p. [page needed].
  22. ^ Rosenberg 1982, p. 65.
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Sources and further reading edit

  • Landes, David. S. (1969). The Unbound Prometheus: Technological Change and Industrial Development in Western Europe from 1750 to the Present. Cambridge, New York: Press Syndicate of the University of Cambridge. ISBN 0-521-09418-6.
  • Link, Stefan J. Forging Global Fordism: Nazi Germany, Soviet Russia, and the Contest over the Industrial Order (2020) excerpt
  • Rosenberg, Nathan (1982). "Learning by using". Inside the Black Box. Technology and Economics. Cambridge: Cambridge University Press.

External links edit

  • Productivity and Costs – Bureau of Labor Statistics United States Department of Labor: contains international comparisons of productivity rates, historical and present
  • Productivity Statistics – Organisation for Economic Co-operation and Development
  • Greenspan Speech
  • OECD estimates of labour productivity levels
  • Miller, Doug, Towards Sustainable Labour Costing in UK Fashion Retail (February 5, 2013) doi:10.2139/ssrn.2212100

productivity, improving, technologies, productivity, improving, technologies, technological, innovations, that, have, historically, increased, productivity, spinning, mule, greatly, increased, productivity, thread, manufacturing, compared, earlier, spinning, w. The productivity improving technologies are the technological innovations that have historically increased productivity The spinning mule greatly increased the productivity of thread manufacturing compared to the earlier spinning wheel Productivity is often measured as the ratio of aggregate output to aggregate input in the production of goods and services 1 Productivity is increased by lowering the amount of labor capital energy or materials that go into producing any given amount of economic goods and services Increases in productivity are largely responsible for the increase in per capita living standards Contents 1 History 2 Major sources of productivity growth in economic history 2 1 New forms of energy and power 2 2 Energy efficiency 2 2 1 Conversion of heat to work 2 2 2 Electrification and the pre electric transmission of power 2 2 3 Reuse of heat 2 2 4 Reducing friction 2 2 5 Lighting efficiency 2 3 Infrastructures 2 3 1 Roads 2 3 2 Ocean shipping and inland waterways 2 3 3 Railroads 2 3 4 Motorways 2 3 5 Pipelines 2 4 Mechanization 2 4 1 Mechanized agriculture 2 4 2 Industrial machinery 2 4 3 Machine tools 2 4 4 Mining 2 4 5 Mechanized materials handling 2 4 5 1 Bulk materials handling 2 4 5 2 Cranes 2 4 5 3 Palletization 2 4 5 4 Piggyback rail 2 4 5 5 Containerization 2 5 Work practices and processes 2 5 1 Division of labor 2 5 2 Factory system 2 5 3 Interchangeable parts 2 5 4 Scientific management 2 5 5 Standardization 2 5 6 Rationalized factory layout 2 5 7 Modern business management 2 5 8 Continuous production 2 6 Scientific agriculture 2 7 New materials processes and de materialization 2 7 1 Iron and steel 2 7 2 Sodium carbonate soda ash and related chemicals 2 7 3 Cement 2 7 4 Paper 2 7 5 Rubber and plastics 2 7 6 Optical fiber 2 7 7 Oil and gas 2 7 8 Hard materials for cutting 2 7 9 Dematerialization 2 8 Communications 2 8 1 Telegraphy 2 8 2 Telephone 2 8 3 Radio frequency transmission 2 8 4 Fiber optics 2 8 5 Communications satellites 2 8 6 Facsimile fax 2 9 Home economics Public water supply household gas supply and appliances 2 10 Automation process control and servomechanisms 2 11 Computers data processing and information technology 2 11 1 Unit record equipment 2 11 2 Stored program computers 2 12 Semiconductor device fabrication 3 Long term decline in productivity growth 4 Improvement in living standards 4 1 Decline in work week 5 See also 6 References 7 Sources and further reading 8 External linksHistory editSee also History of technology Productivity improving technologies date back to antiquity with rather slow progress until the late Middle Ages Important examples of early to medieval European technology include the water wheel the horse collar the spinning wheel the three field system after 1500 the four field system see crop rotation and the blast furnace 2 Technological progress was aided by literacy and the diffusion of knowledge that accelerated after the spinning wheel spread to Western Europe in the 13th century The spinning wheel increased the supply of rags used for pulp in paper making whose technology reached Sicily sometime in the 12th century Cheap paper was a factor in the development of the movable type printing press which led to a large increase in the number of books and titles published 3 4 Books on science and technology eventually began to appear such as the mining technical manual De Re Metallica which was the most important technology book of the 16th century and was the standard chemistry text for the next 180 years 5 Francis Bacon 1561 1626 is known for the scientific method which was a key factor in the scientific revolution Bacon stated that the technologies that distinguished Europe of his day from the Middle Ages were paper and printing gunpowder and the magnetic compass known as the four great inventions which had origins in China 6 page needed Other Chinese inventions included the horse collar cast iron an improved plow and the seed drill Mining and metal refining technologies played a key role in technological progress Much of our understanding of fundamental chemistry evolved from ore smelting and refining with De Re Metallica being the leading chemistry text 5 Railroads evolved from mine carts and the first steam engines were designed specifically for pumping water from mines The significance of the blast furnace goes far beyond its capacity for large scale production of cast iron The blast furnace was the first example of continuous production and is a countercurrent exchange process various types of which are also used today in chemical and petroleum refining Hot blast which recycled what would have otherwise been waste heat was one of engineering s key technologies It had the immediate effect of dramatically reducing the energy required to produce pig iron but reuse of heat was eventually applied to a variety of industries particularly steam boilers chemicals petroleum refining and pulp and paper Before the 17th century scientific knowledge tended to stay within the intellectual community but by this time it became accessible to the public in what is called open science 7 Near the beginning of the Industrial Revolution came publication of the Encyclopedie written by numerous contributors and edited by Denis Diderot and Jean le Rond d Alembert 1751 72 It contained many articles on science and was the first general encyclopedia to provide in depth coverage on the mechanical arts but is far more recognized for its presentation of thoughts of the Enlightenment Economic historians generally agree that with certain exceptions such as the steam engine there is no strong linkage between the 17th century scientific revolution Descartes Newton etc and the Industrial Revolution 7 However an important mechanism for the transfer of technical knowledge was scientific societies such as The Royal Society of London for Improving Natural Knowledge better known as the Royal Society and the Academie des Sciences There were also technical colleges such as the Ecole Polytechnique Scotland was the first place where science was taught in the 18th century and was where Joseph Black discovered heat capacity and latent heat and where his friend James Watt used knowledge of heat to conceive the separate condenser as a means to improve the efficiency of the steam engine 8 Probably the first period in history in which economic progress was observable after one generation was during the British Agricultural Revolution in the 18th century 9 However technological and economic progress did not proceed at a significant rate until the English Industrial Revolution in the late 18th century and even then productivity grew about 0 5 annually High productivity growth began during the late 19th century in what is sometimes called the Second Industrial Revolution Most major innovations of the Second Industrial Revolution were based on the modern scientific understanding of chemistry electromagnetic theory and thermodynamics and other principles known to the profession of engineering Major sources of productivity growth in economic history editNew forms of energy and power edit Before the industrial revolution the only sources of power were water wind and muscle Most good water power sites those not requiring massive modern dams in Europe were developed during the medieval period In the 1750s John Smeaton the father of civil engineering significantly improved the efficiency of the water wheel by applying scientific principles thereby adding badly needed power for the Industrial Revolution 10 However water wheels remained costly relatively inefficient and not well suited to very large power dams Benoit Fourneyron s highly efficient turbine developed in the late 1820s eventually replaced waterwheels Fourneyron type turbines can operate at 95 efficiency and used in today s large hydro power installations Hydro power continued to be the leading source of industrial power in the United States until past the mid 19th century because of abundant sites but steam power overtook water power in the UK decades earlier 11 In 1711 a Newcomen steam engine was installed for pumping water from a mine a job that typically was done by large teams of horses of which some mines used as many as 500 Animals convert feed to work at an efficiency of about 5 but while this was much more than the less than 1 efficiency of the early Newcomen engine in coal mines there was low quality coal with little market value available Fossil fuel energy first exceeded all animal and water power in 1870 The role energy and machines replacing physical work is discussed in Ayres Warr 2004 2009 12 13 nbsp 1900s photograph of barge pullers on the Volga River Pushing was done with poles and manual pulling using overhanging tree branches 14 Horses were also used While steamboats were used in some areas as recently as the late 19th Century thousands of workers pulled barges Until the late 19th century most coal and other minerals were mined with picks and shovels and crops were harvested and grain threshed using animal power or by hand Heavy loads like 382 pound bales of cotton were handled on hand trucks until the early 20th century nbsp A young drawer pulling a coal tub along a mine gallery 15 Minecarts were more common than the skid shown Railroads descended from minecarts In Britain laws passed in 1842 and 1844 improved working conditions in mines Excavation was done with shovels until the late 19th century when steam shovels came into use It was reported that a laborer on the western division of the Erie Canal was expected to dig 5 cubic yards per day in 1860 however by 1890 only 3 1 2 yards per day were expected 16 Today s large electric shovels have buckets that can hold 168 cubic meters 220 cubic yards and consume the power of a city of 100 000 17 Dynamite a safe to handle blend of nitroglycerin and diatomaceous earth was patented in 1867 by Alfred Nobel Dynamite increased productivity of mining tunneling road building construction and demolition and made projects such as the Panama Canal possible Steam power was applied to threshing machines in the late 19th century There were steam engines that moved around on wheels under their own power that were used for supplying temporary power to stationary farm equipment such as threshing machines These were called road engines and Henry Ford seeing one as a boy was inspired to build an automobile 18 Steam tractors were used but never became popular With internal combustion came the first mass produced tractors Fordson c 1917 Tractors replaced horses and mules for pulling reapers and combine harvesters but in the 1930s self powered combines were developed Output per man hour in growing wheat rose by a factor of about 10 from the end of World War II until about 1985 largely because of powered machinery but also because of increased crop yields 19 Corn manpower showed a similar but higher productivity increase See below Mechanized agriculture One of the greatest periods of productivity growth coincided with the electrification of factories which took place between 1900 and 1930 in the U S 12 20 See Mass production Factory electrification Energy efficiency edit In engineering and economic history the most important types of energy efficiency were in the conversion of heat to work the reuse of heat and the reduction of friction 21 There was also a dramatic reduction energy required to transmit electronic signals both voice and data Conversion of heat to work edit Main articles Steam engine Timeline of steam power Thermal power station and Engine efficiency The early Newcomen steam engine was about 0 5 efficient and was improved to slightly over 1 by John Smeaton before Watt s improvements which increased thermal efficiency to 2 In 1900 it took 7 lbs coal kw hr Electrical generation was the sector with the highest productivity growth in the U S in the early twentieth century After the turn of the century large central stations with high pressure boilers and efficient steam turbines replaced reciprocating steam engines and by 1960 it took 0 9 lb coal per kw hr Counting the improvements in mining and transportation the total improvement was by a factor greater than 10 22 Today s steam turbines have efficiencies in the 40 range 13 23 24 25 Most electricity today is produced by thermal power stations using steam turbines The Newcomen and Watt engines operated near atmospheric pressure and used atmospheric pressure in the form of a vacuum caused by condensing steam to do work Higher pressure engines were light enough and efficient enough to be used for powering ships and locomotives Multiple expansion multi stage engines were developed in the 1870s and were efficient enough for the first time to allow ships to carry more freight than coal leading to great increases in international trade 26 The first important diesel ship was the MS Selandia launched in 1912 By 1950 one third of merchant shipping was diesel powered 27 Today the most efficient prime mover is the two stroke marine diesel engine developed in the 1920s now ranging in size to over 100 000 horsepower with a thermal efficiency of 50 28 Steam locomotives that used up to 20 of the U S coal production were replaced by diesel locomotives after World War II saving a great deal of energy and reducing manpower for handling coal boiler water and mechanical maintenance Improvements in steam engine efficiency caused a large increase in the number of steam engines and the amount of coal used as noted by William Stanley Jevons in The Coal Question This is called the Jevons paradox Electrification and the pre electric transmission of power edit Main article Electrification Further information Line shaft Electricity consumption and economic growth are strongly correlated 29 Per capita electric consumption correlates almost perfectly with economic development 30 Electrification was the first technology to enable long distance transmission of power with minimal power losses 20 Electric motors did away with line shafts for distributing power and dramatically increased the productivity of factories Very large central power stations created economies of scale and were much more efficient at producing power than reciprocating steam engines 12 29 20 25 31 Electric motors greatly reduced the capital cost of power compared to steam engines 25 The main forms of pre electric power transmission were line shafts hydraulic power networks and pneumatic and wire rope systems Line shafts were the common form of power transmission in factories from the earliest industrial steam engines until factory electrification Line shafts limited factory arrangement and suffered from high power losses 20 Hydraulic power came into use in the mid 19th century It was used extensively in the Bessemer process and for cranes at ports especially in the UK London and a few other cities had hydraulic utilities that provided pressurized water for industrial over a wide area 20 Pneumatic power began being used industry and in mining and tunneling in the last quarter of the 19th century Common applications included rock drills and jack hammers 20 Wire ropes supported by large grooved wheels were able to transmit power with low loss for a distance of a few miles or kilometers Wire rope systems appeared shortly before electrification 20 Reuse of heat edit Recovery of heat for industrial processes was first widely used as hot blast in blast furnaces to make pig iron in 1828 Later heat reuse included the Siemens Martin process which was first used for making glass and later for steel with the open hearth furnace See Iron and steel below Today heat is reused in many basic industries such as chemicals oil refining and pulp and paper using a variety of methods such as heat exchangers in many processes 32 Multiple effect evaporators use vapor from a high temperature effect to evaporate a lower temperature boiling fluid In the recovery of kraft pulping chemicals the spent black liquor can be evaporated five or six times by reusing the vapor from one effect to boil the liquor in the preceding effect Cogeneration is a process that uses high pressure steam to generate electricity and then uses the resulting low pressure steam for process or building heat Industrial process have undergone numerous minor improvements which collectively made significant reductions in energy consumption per unit of production Reducing friction edit Reducing friction was one of the major reasons for the success of railroads compared to wagons This was demonstrated on an iron plate covered wooden tramway in 1805 at Croydon U K A good horse on an ordinary turnpike road can draw two thousand pounds or one ton A party of gentlemen were invited to witness the experiment that the superiority of the new road might be established by ocular demonstration Twelve wagons were loaded with stones till each wagon weighed three tons and the wagons were fastened together A horse was then attached which drew the wagons with ease six miles in two hours having stopped four times in order to show he had the power of starting as well as drawing his great load 33 Better lubrication such as from petroleum oils reduced friction losses in mills and factories 34 Anti friction bearings were developed using alloy steels and precision machining techniques available in the last quarter of the 19th century Anti friction bearings were widely used on bicycles by the 1880s Bearings began being used on line shafts in the decades before factory electrification and it was the pre bearing shafts that were largely responsible for their high power losses which were commonly 25 to 30 and often as much as 50 20 Lighting efficiency edit Electric lights were far more efficient than oil or gas lighting and did not generate smoke fumes nor as much heat Electric light extended the work day making factories businesses and homes more productive Electric light was not a great fire hazard like oil and gas light 35 The efficiency of electric lights has continuously improved from the first incandescent lamps to tungsten filament lights 36 The fluorescent lamp which became commercial in the late 1930s is much more efficient than incandescent lighting Light emitting diodes or LED s are highly efficient and long lasting 37 Infrastructures edit The relative energy required for transport of a tonne km for various modes of transport are pipelines 1 basis water 2 rail 3 road 10 air 100 38 Roads edit Further information Good Roads Movement Unimproved roads were extremely slow costly for transport and dangerous 39 In the 18th century layered gravel began being increasingly used with the three layer Macadam coming into use in the early 19th century These roads were crowned to shed water and had drainage ditches along the sides 39 The top layer of stones eventually crushed to fines and smoothed the surface somewhat The lower layers were of small stones that allowed good drainage 39 Importantly they offered less resistance to wagon wheels and horses hooves and feet did not sink in the mud Plank roads also came into use in the U S in the 1810s 1820s Improved roads were costly and although they cut the cost of land transportation in half or more they were soon overtaken by railroads as the major transportation infrastructure 39 Ocean shipping and inland waterways edit Sailing ships could transport goods for over a 3000 miles for the cost of 30 miles by wagon 40 A horse that could pull a one ton wagon could pull a 30 ton barge During the English or First Industrial Revolution supplying coal to the furnaces at Manchester was difficult because there were few roads and because of the high cost of using wagons However canal barges were known to be workable and this was demonstrated by building the Bridgewater Canal which opened in 1761 bringing coal from Worsley to Manchester The Bridgewater Canal s success started a frenzy of canal building that lasted until the appearance of railroads in the 1830s 38 39 Railroads edit See also History of rail transport Railroads greatly reduced the cost of overland transportation It is estimated that by 1890 the cost of wagon freight was U S 24 5 cents ton mile versus 0 875 cents ton mile by railroad for a decline of 96 41 Electric street railways trams trolleys or streetcars were in the final phase of railroad building from the late 1890s and first two decades of the 20th century Street railways were soon displaced by motor buses and automobiles after 1920 42 Motorways edit Highways with internal combustion powered vehicles completed the mechanization of overland transportation When trucks appeared c 1920 the price transporting farm goods to market or to rail stations was greatly reduced Motorized highway transport also reduced inventories The high productivity growth in the U S during the 1930s was in large part due to the highway building program of that decade 43 Pipelines edit Pipelines are the most energy efficient means of transportation 38 Iron and steel pipelines came into use during latter part of the 19th century but only became a major infrastructure during the 20th century 39 44 Centrifugal pumps and centrifugal compressors are efficient means of pumping liquids and natural gas Mechanization edit Main article Mechanization Mechanized agriculture edit nbsp Adriance reaper late 19th centuryThe seed drill is a mechanical device for spacing and planting seed at the appropriate depth It originated in ancient China before the 1st century BC Saving seed was extremely important at a time when yields were measured in terms of seeds harvested per seed planted which was typically between 3 and 5 The seed drill also saved planting labor Most importantly the seed drill meant crops were grown in rows which reduced competition of plants and increase yields It was reinvented in 16th century Europe based on verbal descriptions and crude drawings brought back from China 6 Jethro Tull patented a version in 1700 however it was expensive and unreliable Reliable seed drills appeared in the mid 19th century 45 Since the beginning of agriculture threshing was done by hand with a flail requiring a great deal of labor The threshing machine ca 1794 simplified the operation and allowed it to use animal power By the 1860s threshing machines were widely introduced and ultimately displaced as much as a quarter of agricultural labor 46 In Europe many of the displaced workers were driven to the brink of starvation nbsp Threshing machine from 1881 Steam engines were also used instead of horses Today both threshing and reaping are done with a combine harvester Before c 1790 a worker could harvest 1 4 acre per day with a scythe 26 In the early 1800s the grain cradle was introduced significantly increasing the productivity of hand labor It was estimated that each of Cyrus McCormick s horse pulled reapers Ptd 1834 freed up five men for military service in the U S Civil War 47 By 1890 two men and two horses could cut rake and bind 20 acres of wheat per day 26 In the 1880s the reaper and threshing machine were combined into the combine harvester These machines required large teams of horses or mules to pull Over the entire 19th century the output per man hour for producing wheat rose by about 500 and for corn about 250 19 nbsp Harvesting oats in a Claas Lexion 570 combine with enclosed air conditioned cab with rotary thresher and laser guided hydraulic steeringFarm machinery and higher crop yields reduced the labor to produce 100 bushels of corn from 35 to 40 hours in 1900 to 2 hours 45 minutes in 1999 48 The conversion of agricultural mechanization to internal combustion power began after 1915 The horse population began to decline in the 1920s after the conversion of agriculture and transportation to internal combustion 49 In addition to saving labor this freed up much land previously used for supporting draft animals The peak years for tractor sales in the U S were the 1950s 49 There was a large surge in horsepower of farm machinery in the 1950s Industrial machinery edit Further information Industrial Revolution Further information Second Industrial Revolution The most important mechanical devices before the Industrial Revolution were water and wind mills Water wheels date to Roman times and windmills somewhat later Water and wind power were first used for grinding grain into flour but were later adapted to power trip hammers for pounding rags into pulp for making paper and for crushing ore Just before the Industrial revolution water power was applied to bellows for iron smelting in Europe Water powered blast bellows were used in ancient China Wind and water power were also used in sawmills 38 The technology of building mills and mechanical clocks was important to the development of the machines of the Industrial Revolution 50 The spinning wheel was a medieval invention that increased thread making productivity by a factor greater than ten One of the early developments that preceded the Industrial Revolution was the stocking frame loom of c 1589 Later in the Industrial Revolution came the flying shuttle a simple device that doubled the productivity of weaving Spinning thread had been a limiting factor in cloth making requiring 10 spinners using the spinning wheel to supply one weaver With the spinning jenny a spinner could spin eight threads at once The water frame Ptd 1768 adapted water power to spinning but it could only spin one thread at a time The water frame was easy to operate and many could be located in a single building The spinning mule 1779 allowed a large number of threads to be spun by a single machine using water power A change in consumer preference for cotton at the time of increased cloth production resulted in the invention of the cotton gin Ptd 1794 Steam power eventually was used as a supplement to water during the Industrial Revolution and both were used until electrification A graph of productivity of spinning technologies can be found in Ayres 1989 along with much other data related this article 51 With a cotton gin 1792 in one day a man could remove seed from as much upland cotton as would have previously taken a woman working two months to process at one pound per day using a roller gin 52 53 An early example of a large productivity increase by special purpose machines is the c 1803 Portsmouth Block Mills With these machines 10 men could produce as many blocks as 110 skilled craftsmen 38 In the 1830s several technologies came together to allow an important shift in wooden building construction The circular saw 1777 cut nail machines 1794 and steam engine allowed slender pieces of lumber such as 2 x4 s to be efficiently produced and then nailed together in what became known as balloon framing 1832 This was the beginning of the decline of the ancient method of timber frame construction with wooden joinery 54 Following mechanization in the textile industry was mechanization of the shoe industry 55 The sewing machine invented and improved during the early 19th century and produced in large numbers by the 1870s increased productivity by more than 500 56 The sewing machine was an important productivity tool for mechanized shoe production With the widespread availability of machine tools improved steam engines and inexpensive transportation provided by railroads the machinery industry became the largest sector by profit added of the U S economy by the last quarter of the 19th century leading to an industrial economy 57 The first commercially successful glass bottle blowing machine was introduced in 1905 58 The machine operated by a two man crew working 12 hour shifts could produce 17 280 bottles in 24 hours compared to 2 880 bottles made a crew of six men and boys working in a shop for a day The cost of making bottles by machine was 10 to 12 cents per gross compared to 1 80 per gross by the manual glassblowers and helpers Machine tools edit Main article Machine tool nbsp Vertical milling machine an important machine tool 1 milling cutter 2 spindle 3 top slide or overarm 4 column 5 table 6 Y axis slide 7 knee 8 baseMachine tools which cut grind and shape metal parts were another important mechanical innovation of the Industrial Revolution Before machine tools it was prohibitively expensive to make precision parts an essential requirement for many machines and interchangeable parts Historically important machine tools are the screw cutting lathe milling machine and metal planer metalworking which all came into use between 1800 and 1840 52 However around 1900 it was the combination of small electric motors specialty steels and new cutting and grinding materials that allowed machine tools to mass produce steel parts 17 Production of the Ford Model T required 32 000 machine tools 47 Modern manufacturing began around 1900 when machines aided by electric hydraulic and pneumatic power began to replace hand methods in industry 59 An early example is the Owens automatic glass bottle blowing machine which reduced labor in making bottles by over 80 60 See also Mass production Factory electrification Mining edit Large mining machines such as steam shovels appeared in the mid nineteenth century but were restricted to rails until the widespread introduction of continuous track and pneumatic tires in the late 19th and early 20th centuries Until then much mining work was mostly done with pneumatic drills jackhammers picks and shovels 61 Coal seam undercutting machines appeared around 1890 and were used for 75 of coal production by 1934 Coal loading was still being done manually with shovels around 1930 but mechanical pick up and loading machines were coming into use 59 The use of the coal boring machine improved productivity of sub surface coal mining by a factor of three between 1949 and 1969 62 There is currently a transition going under way from more labor intensive methods of mining to more mechanization and even automated mining 63 Mechanized materials handling edit Bulk materials handling edit Main article Bulk material handling nbsp Unloading cotton c 1900 Dry bulk materials handling systems use a variety of stationary equipment such as conveyors stackers reclaimers and mobile equipment such as power shovels and loaders to handle high volumes of ores coal grains sand gravel crushed stone etc Bulk materials handling systems are used at mines for loading and unloading ships and at factories that process bulk materials into finished goods such as steel and paper mills Mechanical stokers for feeding coal to locomotives were in use in the 1920s A completely mechanized and automated coal handling and stoking system was first used to feed pulverized coal to an electric utility boiler in 1921 59 Liquids and gases are handled with centrifugal pumps and compressors respectively Conversion to powered material handling increased during WW 1 as shortages of unskilled labor developed and unskilled wages rose relative to skilled labor 59 A noteworthy use of conveyors was Oliver Evans s automatic flour mill built in 1785 47 Around 1900 various types of conveyors belt slat bucket screw or auger overhead cranes and industrial trucks began being used for handling materials and goods in various stages of production in factories See Types of conveyor systems and mass production A well known application of conveyors is Ford Motor Co s assembly line c 1913 although Ford used various industrial trucks overhead cranes slides and whatever devices necessary to minimize labor in handling parts in various parts of the factory 47 Cranes edit nbsp P amp H 4100 XPB cable loading shovel a type of mobile craneCranes are an ancient technology but they became widespread following the Industrial Revolution Industrial cranes were used to handle heavy machinery at the Nasmyth Gaskell and Company Bridgewater foundry in the late 1830s 64 Hydraulic powered cranes became widely used in the late 19th century especially at British ports Some cities such as London had public utility hydraulic service networks to power Steam cranes were also used in the late 19th century Electric cranes especially the overhead type were introduce in factories at the end of the 19th century 35 Steam cranes were usually restricted to rails 65 Continuous track caterpillar tread was developed in the late 19th century The important categories of cranes are Overhead crane or bridge cranes travel on a rail and have trolleys that move the hoist to any position inside the crane frame Widely used in factories Mobile crane Usually gasoline or diesel powered and travel on wheels for on or off road rail or continuous track They are widely used in construction mining excavation handling bulk materials Fixed crane In a fixed position but can usually rotate full circle The most familiar example is the tower crane used to erect tall buildings In the early 20th century electric operated cranes and motorized mobile loaders such as forklifts were used Today non bulk freight is containerized Palletization edit Main article Pallet nbsp A U S airman operating a forklift Pallets placed in rear of truck are moved around inside with a pallet jack below Where available pallets are loaded at loading docks which allow forklifts to drive on nbsp The handle on this pumpjack is the lever for a hydraulic jack which can easily lift loads up to 2 1 2 tonnes depending on rating Commonly used in warehouses and in retail stores Handling goods on pallets was a significant improvement over using hand trucks or carrying sacks or boxes by hand and greatly speeded up loading and unloading of trucks rail cars and ships Pallets can be handled with pallet jacks or forklift trucks which began being used in industry in the 1930s and became widespread by the 1950s 66 Loading docks built to architectural standards allow trucks or rail cars to load and unload at the same elevation as the warehouse floor Piggyback rail edit Main article Piggyback transportation Piggyback is the transporting of trailers or entire trucks on rail cars which is a more fuel efficient means of shipping and saves loading unloading and sorting labor Wagons had been carried on rail cars in the 19th century with horses in separate cars Trailers began being carried on rail cars in the U S in 1956 66 Piggyback was 1 of freight in 1958 rising to 15 in 1986 67 Containerization edit Main article Containerization Either loading or unloading break bulk cargo on and off ships typically took several days It was strenuous and somewhat dangerous work Losses from damage and theft were high The work was erratic and most longshoreman had a lot of unpaid idle time Sorting and keeping track of break bulk cargo was also time consuming and holding it in warehouses tied up capital 66 Old style ports with warehouses were congested and many lacked efficient transportation infrastructure adding to costs and delays in port 66 By handling freight in standardized containers in compartmentalized ships either loading or unloading could typically be accomplished in one day Containers can be more efficiently filled than break bulk because containers can be stacked several high doubling the freight capacity for a given size ship 66 Loading and unloading labor for containers is a fraction of break bulk and damage and theft are much lower Also many items shipped in containers require less packaging 66 Containerization with small boxes was used in both world wars particularly WW II but became commercial in the late 1950s 66 Containerization left large numbers of warehouses at wharves in port cities vacant freeing up land for other development See also Intermodal freight transport Work practices and processes edit Division of labor edit Before the factory system much production took place in the household such as spinning and weaving and was for household consumption 68 69 This was partly due to the lack of transportation infrastructures especially in America 70 Division of labor was practiced in antiquity but became increasingly specialized during the Industrial Revolution so that instead of a shoemaker cutting out leather as part of the operation of making a shoe a worker would do nothing but cut out leather 21 55 In Adam Smith s famous example of a pin factory workers each doing a single task were far more productive than a craftsmen making an entire pin Starting before and continuing into the industrial revolution much work was subcontracted under the putting out system also called the domestic system whereby work was done at home Putting out work included spinning weaving leather cutting and less commonly specialty items such as firearms parts Merchant capitalists or master craftsmen typically provided the materials and collected the work pieces which were made into finished product in a central workshop 47 21 55 Factory system edit Main article Factory system During the industrial revolution much production took place in workshops which were typically located in the rear or upper level of the same building where the finished goods were sold These workshops used tools and sometimes simple machinery which was usually hand or animal powered The master craftsman foreman or merchant capitalist supervised the work and maintained quality Workshops grew in size but were displaced by the factory system in the early 19th century Under the factory system capitalists hired workers and provided the buildings machinery and supplies and handled the sale of the finished products 47 Interchangeable parts edit Main article Interchangeable parts Changes to traditional work processes that were done after analyzing the work and making it more systematic greatly increased the productivity of labor and capital This was the changeover from the European system of craftsmanship where a craftsman made a whole item to the American system of manufacturing which used special purpose machines and machine tools that made parts with precision to be interchangeable The process took decades to perfect at great expense because interchangeable parts were more costly at first Interchangeable parts were achieved by using fixtures to hold and precisely align parts being machined jigs to guide the machine tools and gauges to measure critical dimensions of finished parts 47 Scientific management edit Main article Scientific management Other work processes involved minimizing the number of steps in doing individual tasks such as bricklaying by performing time and motion studies to determine the one best method the system becoming known as Taylorism after Fredrick Winslow Taylor who is the best known developer of this method which is also known as scientific management after his work The Principles of Scientific Management 71 Standardization edit Main article Standardization Standardization and interchangeability are considered to be main reasons for U S exceptionality 72 Standardization was part of the change to interchangeable parts but was also facilitated by the railroad industry and mass produced goods 47 73 Railroad track gauge standardization and standards for rail cars allowed inter connection of railroads Railway time formalized time zones Industrial standards included screw sizes and threads and later electrical standards Shipping container standards were loosely adopted in the late 1960s and formally adopted ca 1970 66 Today there are vast numbers of technical standards Commercial standards includes such things as bed sizes Architectural standards cover numerous dimensions including stairs doors counter heights and other designs to make buildings safe functional and in some cases allow a degree of interchangeability Rationalized factory layout edit Electrification allowed the placement of machinery such as machine tools in a systematic arrangement along the flow of the work Electrification was a practical way to motorize conveyors to transfer parts and assemblies to workers which was a key step leading to mass production and the assembly line 20 Modern business management edit Business administration which includes management practices and accounting systems is another important form of work practices As the size of businesses grew in the second half of the 19th century they began being organized by departments and managed by professional managers as opposed to being run by sole proprietors or partners 74 page needed Business administration as we know it was developed by railroads who had to keep up with trains railcars equipment personnel and freight over large territories 74 Modern business enterprise MBE is the organization and management of businesses particularly large ones 75 MBE s employ professionals who use knowledge based techniques such areas as engineering research and development information technology business administration finance and accounting MBE s typically benefit from economies of scale Before railroad accounting we were moles burrowing in the dark 76 Andrew Carnegie Continuous production edit Continuous production is a method by which a process operates without interruption for long periods perhaps even years Continuous production began with blast furnaces in ancient times and became popular with mechanized processes following the invention of the Fourdrinier paper machine during the Industrial Revolution which was the inspiration for continuous rolling 77 It began being widely used in chemical and petroleum refining industries in the late nineteenth and early twentieth centuries It was later applied to direct strip casting of steel and other metals Early steam engines did not supply power at a constant enough load for many continuous applications ranging from cotton spinning to rolling mills restricting their power source to water Advances in steam engines such as the Corliss steam engine and the development of control theory led to more constant engine speeds which made steam power useful for sensitive tasks such as cotton spinning AC motors which run at constant speed even with load variations were well suited to such processes Scientific agriculture edit Losses of agricultural products to spoilage insects and rats contributed greatly to productivity Much hay stored outdoors was lost to spoilage before indoor storage or some means of coverage became common Pasteurization of milk allowed it to be shipped by railroad 26 Keeping livestock indoors in winter reduces the amount of feed needed Also feeding chopped hay and ground grains particularly corn maize was found to improve digestibility 26 The amount of feed required to produce a kg of live weight chicken fell from 5 in 1930 to 2 by the late 1990s and the time required fell from three months to six weeks 17 nbsp Wheat yields in developing countries 1950 to 2004 kg HA baseline 500 The steep rise in crop yields in the U S began in the 1940s The percentage of growth was fastest in the early rapid growth stage In developing countries maize yields are still rapidly rising 78 The Green Revolution increased crop yields by a factor of 3 for soybeans and between 4 and 5 for corn maize wheat rice and some other crops Using data for corn maize in the U S yields increased about 1 7 bushels per acre from the early 1940s until the first decade of the 21st century when concern was being expressed about reaching limits of photosynthesis Because of the constant nature of the yield increase the annual percentage increase has declined from over 5 in the 1940s to 1 today so while yields for a while outpaced population growth yield growth now lags population growth High yields would not be possible without significant applications of fertilizer 79 better source needed particularly nitrogen fertilizer which was made affordable by the Haber Bosch ammonia process 80 Nitrogen fertilizer is applied in many parts of Asia in amounts subject to diminishing returns 80 which however does still give a slight increase in yield Crops in Africa are in general starved for NPK and much of the world s soils are deficient in zinc which leads to deficiencies in humans The greatest period of agricultural productivity growth in the U S occurred from World War 2 until the 1970s 19 Land is considered a form of capital but otherwise has received little attention relative to its importance as a factor of productivity by modern economists although it was important in classical economics However higher crop yields effectively multiplied the amount of land New materials processes and de materialization edit Iron and steel edit Main articles Cast iron and Steel The process of making cast iron was known before the 3rd century AD in China 81 Cast iron production reached Europe in the 14th century and Britain around 1500 Cast iron was useful for casting into pots and other implements but was too brittle for making most tools However cast iron had a lower melting temperature than wrought iron and was much easier to make with primitive technology 82 Wrought iron was the material used for making many hardware items tools and other implements Before cast iron was made in Europe wrought iron was made in small batches by the bloomery process which was never used in China 81 Wrought iron could be made from cast iron more cheaply than it could be made with a bloomery The inexpensive process for making good quality wrought iron was puddling which became widespread after 1800 83 Puddling involved stirring molten cast iron until small globs sufficiently decarburized to form globs of hot wrought iron that were then removed and hammered into shapes Puddling was extremely labor intensive Puddling was used until the introduction of the Bessemer and open hearth processes in the mid and late 19th century respectively 21 Blister steel was made from wrought iron by packing wrought iron in charcoal and heating for several days See Cementation process The blister steel could be heated and hammered with wrought iron to make shear steel which was used for cutting edges like scissors knives and axes Shear steel was of non uniform quality and a better process was needed for producing watch springs a popular luxury item in the 18th century The successful process was crucible steel which was made by melting wrought iron and blister steel in a crucible 21 28 Production of steel and other metals was hampered by the difficulty in producing sufficiently high temperatures for melting An understanding of thermodynamic principles such as recapturing heat from flue gas by preheating combustion air known as hot blast resulted in much higher energy efficiency and higher temperatures Preheated combustion air was used in iron production and in the open hearth furnace In 1780 before the introduction of hot blast in 1829 it required seven times as much coke as the weight of the product pig iron 84 The hundredweight of coke per short ton of pig iron was 35 in 1900 falling to 13 in 1950 By 1970 the most efficient blast furnaces used 10 hundredweight of coke per short ton of pig iron 27 Steel has much higher strength than wrought iron and allowed long span bridges high rise buildings automobiles and other items Steel also made superior threaded fasteners screws nuts bolts nails wire and other hardware items Steel rails lasted over 10 times longer than wrought iron rails 85 The Bessemer and open hearth processes were much more efficient than making steel by the puddling process because they used the carbon in the pig iron as a source of heat The Bessemer patented in 1855 and the Siemens Martin c 1865 processes greatly reduced the cost of steel By the end of the 19th century Gilchirst Thomas basic process had reduced production costs by 90 compared to the puddling process of the mid century Today a variety of alloy steels are available that have superior properties for special applications like automobiles pipelines and drill bits High speed or tool steels whose development began in the late 19th century allowed machine tools to cut steel at much higher speeds 86 High speed steel and even harder materials were an essential component of mass production of automobiles 87 Some of the most important specialty materials are steam turbine and gas turbine blades which have to withstand extreme mechanical stress and high temperatures 28 The size of blast furnaces grew greatly over the 20th century and innovations like additional heat recovery and pulverized coal which displaced coke and increased energy efficiency 88 Bessemer steel became brittle with age because nitrogen was introduced when air was blown in 89 The Bessemer process was also restricted to certain ores low phosphate hematite By the end of the 19th century the Bessemer process was displaced by the open hearth furnace OHF After World War II the OHF was displaced by the basic oxygen furnace BOF which used oxygen instead of air and required about 35 40 minutes to produce a batch of steel compared to 8 to 9 hours for the OHF The BOF also was more energy efficient 88 By 1913 80 of steel was being made from molten pig iron directly from the blast furnace eliminating the step of casting the pigs ingots and remelting 59 The continuous wide strip rolling mill developed by ARMCO in 1928 was most important development in steel industry during the inter war years 90 Continuous wide strip rolling started with a thick coarse ingot It produced a smoother sheet with more uniform thickness which was better for stamping and gave a nice painted surface It was good for automotive body steel and appliances It used only a fraction of the labor of the discontinuous process and was safer because it did not require continuous handling Continuous rolling was made possible by improved sectional speed control See Automation process control and servomechanismsAfter 1950 continuous casting contributed to productivity of converting steel to structural shapes by eliminating the intermittent step of making slabs billets square cross section or blooms rectangular which then usually have to be reheated before rolling into shapes 24 Thin slab casting introduced in 1989 reduced labor to less than one hour per ton Continuous thin slab casting and the BOF were the two most important productivity advancements in 20th century steel making 91 As a result of these innovations between 1920 and 2000 labor requirements in the steel industry decreased by a factor of 1 000 from more than 3 worker hours per tonne to just 0 003 24 Sodium carbonate soda ash and related chemicals edit Main article Sodium carbonate Sodium compounds carbonate bicarbonate and hydroxide are important industrial chemicals used in important products like making glass and soap Until the invention of the Leblanc process in 1791 sodium carbonate was made at high cost from the ashes of seaweed and the plant barilla The Leblanc process was replaced by the Solvay process beginning in the 1860s With the widespread availability of inexpensive electricity much sodium is produced along with chlorine by electro chemical processes 21 Cement edit Cement is the binder for concrete which is one of the most widely used construction materials today because of its low cost versatility and durability Portland cement which was invented 1824 1825 is made by calcining limestone and other naturally occurring minerals in a kiln 92 A great advance was the perfection of rotary cement kilns in the 1890s the method still being used today 93 Reinforced concrete which is suitable for structures began being used in the early 20th century 94 Paper edit Further information Paper Pulp paper Paper machine Sulfite process Kraft process Containerboard and Paperboard Paper was made one sheet at a time by hand until development of the Fourdrinier paper machine c 1801 which made a continuous sheet Paper making was severely limited by the supply of cotton and linen rags from the time of the invention of the printing press until the development of wood pulp c 1850s in response to a shortage of rags 4 The sulfite process for making wood pulp started operation in Sweden in 1874 Paper made from sulfite pulp had superior strength properties than the previously used ground wood pulp c 1840 95 The kraft Swedish for strong pulping process was commercialized in the 1930s Pulping chemicals are recovered and internally recycled in the kraft process also saving energy and reducing pollution 95 96 Kraft paperboard is the material that the outer layers of corrugated boxes are made of Until Kraft corrugated boxes were available packaging consisted of poor quality paper and paperboard boxes along with wood boxes and crates Corrugated boxes require much less labor to manufacture than wooden boxes and offer good protection to their contents 95 Shipping containers reduce the need for packaging 66 Rubber and plastics edit Main article Elastomer Vulcanized rubber made the pneumatic tire possible which in turn enabled the development of on and off road vehicles as we know them Synthetic rubber became important during the Second World War when supplies of natural rubber were cut off Rubber inspired a class of chemicals known as elastomers some of which are used by themselves or in blends with rubber and other compounds for seals and gaskets shock absorbing bumpers and a variety of other applications Plastics can be inexpensively made into everyday items and have significantly lowered the cost of a variety of goods including packaging containers parts and household piping Optical fiber edit Optical fiber began to replace copper wire in the telephone network during the 1980s Optical fibers are very small diameter allowing many to be bundled in a cable or conduit Optical fiber is also an energy efficient means of transmitting signals Oil and gas edit Seismic exploration beginning in the 1920s uses reflected sound waves to map subsurface geology to help locate potential oil reservoirs This was a great improvement over previous methods which involved mostly luck and good knowledge of geology although luck continued to be important in several major discoveries Rotary drilling was a faster and more efficient way of drilling oil and water wells It became popular after being used for the initial discovery of the East Texas field in 1930 Hard materials for cutting edit Numerous new hard materials were developed for cutting edges such as in machining Mushet steel which was developed in 1868 was a forerunner of High speed steel which was developed by a team led by Fredrick Winslow Taylor at Bethlehem Steel Company around 1900 71 High speed steel held its hardness even when it became red hot It was followed by a number of modern alloys From 1935 to 1955 machining cutting speeds increased from 120 to 200 ft min to 1000 ft min due to harder cutting edges causing machining costs to fall by 75 97 One of the most important new hard materials for cutting is tungsten carbide Dematerialization edit Main article Dematerialization economics Dematerialization is the reduction of use of materials in manufacturing construction packaging or other uses In the U S the quantity of raw materials per unit of output decreased approx 60 since 1900 In Japan the reduction has been 40 since 1973 98 Dematerialization is made possible by substitution with better materials and by engineering to reduce weight while maintaining function Modern examples are plastic beverage containers replacing glass and paperboard plastic shrink wrap used in shipping and light weight plastic packing materials Dematerialization has been occurring in the U S steel industry where the peak in consumption occurred in 1973 on both an absolute and per capita basis 88 At the same time per capita steel consumption grew globally through outsourcing of manufacturing to developing countries 99 dubious discuss Cumulative global GDP or wealth has grown in direct proportion to energy consumption since 1970 while Jevons paradox posits that efficiency improvement leads to increased energy consumption 100 101 Access to energy globally constrains dematerialization 102 Communications edit Telegraphy edit Main article Electrical telegraph The telegraph appeared around the beginning of the railroad era and railroads typically installed telegraph lines along their routes for communicating with the trains 103 Teleprinters appeared in 1910 104 and had replaced between 80 and 90 of Morse code operators by 1929 It is estimated that one teletypist replaced 15 Morse code operators 59 Telephone edit The early use of telephones was primarily for business Monthly service cost about one third of the average worker s earnings 24 The telephone along with trucks and the new road networks allowed businesses to reduce inventory sharply during the 1920s 51 Telephone calls were handled by operators using switchboards until the automatic switchboard was introduced in 1892 By 1929 31 9 of the Bell system was automatic 59 Automatic telephone switching originally used electro mechanical switches controlled by vacuum tube devices which consumed a large amount of electricity Call volume eventually grew so fast that it was feared the telephone system would consume all electricity production prompting Bell Labs to begin research on the transistor 105 Radio frequency transmission edit Main articles Radio and Microwave transmission After WWII microwave transmission began being used for long distance telephony and transmitting television programming to local stations for rebroadcast Fiber optics edit Main article Optical fiber cable Further information Laser The diffusion of telephony to households was mature by the arrival of fiber optic communications in the late 1970s Fiber optics greatly increased the transmission capacity of information over previous copper wires and further lowered the cost of long distance communication 106 Communications satellites edit Communications satellites came into use in the 1960s and today carry a variety of information including credit card transaction data radio television and telephone calls 103 The Global Positioning System GPS operates on signals from satellites Facsimile fax edit Fax short for facsimile machines of various types had been in existence since the early 1900s but became widespread beginning in the mid 1970s Home economics Public water supply household gas supply and appliances edit Before public water was supplied to households it was necessary for someone annually to haul up to 10 000 gallons of water to the average household 107 Natural gas began being supplied to households in the late 19th century Household appliances followed household electrification in the 1920s with consumers buying electric ranges toasters refrigerators and washing machines As a result of appliances and convenience foods time spent on meal preparation and clean up laundry and cleaning decreased from 58 hours week in 1900 to 18 hours week by 1975 Less time spent on housework allowed more women to enter the labor force 108 Automation process control and servomechanisms edit Main articles Automation and Process control Automation means automatic control meaning a process is run with minimum operator intervention Some of the various levels of automation are mechanical methods electrical relay feedback control with a controller and computer control Common applications of automation are for controlling temperature flow and pressure Automatic speed control is important in many industrial applications especially in sectional drives such as found in metal rolling and paper drying 109 nbsp The concept of the feedback loop to control the dynamic behavior of the system this is negative feedback because the sensed value is subtracted from the desired value to create the error signal which is processed by the controller which provides proper corrective action A typical example would be to control the opening of a valve to hold a liquid level in a tank Process control is a widely used form of automation See also PID controllerThe earliest applications of process control were mechanisms that adjusted the gap between mill stones for grinding grain and for keeping windmills facing into the wind The centrifugal governor used for adjusting the mill stones was copied by James Watt for controlling speed of steam engines in response to changes in heat load to the boiler however if the load on the engine changed the governor only held the speed steady at the new rate It took much development work to achieve the degree of steadiness necessary to operate textile machinery 110 page needed A mathematical analysis of control theory was first developed by James Clerk Maxwell Control theory was developed to its classical form by the 1950s 111 See Control theory HistoryFactory electrification brought simple electrical controls such as ladder logic whereby push buttons could be used to activate relays to engage motor starters Other controls such as interlocks timers and limit switches could be added to the circuit Today automation usually refers to feedback control An example is cruise control on a car which applies continuous correction when a sensor on the controlled variable Speed in this example deviates from a set point and can respond in a corrective manner to hold the setting Process control is the usual form of automation that allows industrial operations like oil refineries steam plants generating electricity or paper mills to be run with a minimum of manpower usually from a number of control rooms The need for instrumentation grew with the rapidly growing central electric power stations after the First World War Instrumentation was also important for heat treating ovens chemical plants and refineries Common instrumentation was for measuring temperature pressure or flow Readings were typically recorded on circle charts or strip charts Until the 1930s control was typically open loop meaning that it did not use feedback Operators made various adjustments by such means as turning handles on valves 111 If done from a control room a message could be sent to an operator in the plant by color coded light letting him know whether to increase or decrease whatever was being controlled The signal lights were operated by a switchboard which soon became automated 112 Automatic control became possible with the feedback controller which sensed the measured variable measured the deviation from the setpoint and perhaps the rate of change and time weighted amount of deviation compared that with the setpoint and automatically applied a calculated adjustment A stand alone controller may use a combination of mechanical pneumatic hydraulic or electronic analogs to manipulate the controlled device The tendency was to use electronic controls after these were developed but today the tendency is to use a computer to replace individual controllers By the late 1930s feedback control was gaining widespread use 111 Feedback control was an important technology for continuous production Automation of the telephone system allowed dialing local numbers instead of having calls placed through an operator Further automation allowed callers to place long distance calls by direct dial Eventually almost all operators were replaced with automation Machine tools were automated with numerical control NC in the 1950s This soon evolved into computerized numerical control CNC Servomechanisms are commonly position or speed control devices that use feedback Understanding of these devices is covered in control theory Control theory was successfully applied to steering ships in the 1890s but after meeting with personnel resistance it was not widely implemented for that application until after the First World War Servomechanisms are extremely important in providing automatic stability control for airplanes and in a wide variety of industrial applications nbsp A set of six axis robots used for welding Robots are commonly used for hazardous jobs like paint spraying and for repetitive jobs requiring high precision such as welding and the assembly and soldering of electronics like car radios Industrial robots were used on a limited scale from the 1960s but began their rapid growth phase in the mid 1980s after the widespread availability of microprocessors used for their control By 2000 there were over 700 000 robots worldwide 17 Computers data processing and information technology edit See also History of computing hardware Unit record equipment edit Main article Unit record equipment nbsp Early IBM tabulating machine Common applications were accounts receivable payroll and billing nbsp Card from a Fortran program Z 1 Y W 1 The punched card carried over from tabulating machines to stored program computers before being replaced by terminal input and magnetic storage Early electric data processing was done by running punched cards through tabulating machines the holes in the cards allowing electrical contact to increment electronic counters Tabulating machines were in a category called unit record equipment through which the flow of punched cards was arranged in a program like sequence to allow sophisticated data processing Unit record equipment was widely used before the introduction of computers The usefulness of tabulating machines was demonstrated by compiling the 1890 U S census allowing the census to be processed in less than a year and with great labor savings compared to the estimated 13 years by the previous manual method 113 Stored program computers edit The first digital computers were more productive than tabulating machines but not by a great amount Early computers used thousands of vacuum tubes thermionic valves which used a lot of electricity and constantly needed replacing By the 1950s the vacuum tubes were replaced by transistors which were much more reliable and used relatively little electricity By the 1960s thousands of transistors and other electronic components could be manufactured on a silicon semiconductor wafer as integrated circuits which are universally used in today s computers Computers used paper tape and punched cards for data and programming input until the 1980s when it was still common to receive monthly utility bills printed on a punched card that was returned with the customer s payment In 1973 IBM introduced point of sale POS terminals in which electronic cash registers were networked to the store mainframe computer By the 1980s bar code readers were added These technologies automated inventory management Wal Mart was an early adopter of POS The Bureau of Labor Statistics estimated that bar code scanners at checkout increased ringing speed by 30 and reduced labor requirements of cashiers and baggers by 10 15 114 Data storage became better organized after the development of relational database software that allowed data to be stored in different tables For example a theoretical airline may have numerous tables such as airplanes employees maintenance contractors caterers flights airports payments tickets etc each containing a narrower set of more specific information than would a flat file such as a spreadsheet These tables are related by common data fields called keys See Relational model Data can be retrieved in various specific configurations by posing a query without having to pull up a whole table This for example makes it easy to find a passenger s seat assignment by a variety of means such as ticket number or name and provide only the queried information See SQLSince the mid 1990s interactive web pages have allowed users to access various servers over Internet to engage in e commerce such as online shopping paying bills trading stocks managing bank accounts and renewing auto registrations This is the ultimate form of back office automation because the transaction information is transferred directly to the database Computers also greatly increased productivity of the communications sector especially in areas like the elimination of telephone operators In engineering computers replaced manual drafting with CAD with a 500 average increase in a draftsman s output 17 Software was developed for calculations used in designing electronic circuits stress analysis heat and material balances Process simulation software has been developed for both steady state and dynamic simulation the latter able to give the user a very similar experience to operating a real process like a refinery or paper mill allowing the user to optimize the process or experiment with process modifications Automated teller machines ATM s became popular in recent decades and self checkout at retailers appeared in the 1990s The Airline Reservations System and banking are areas where computers are practically essential Modern military systems also rely on computers In 1959 Texaco s Port Arthur refinery became the first chemical plant to use digital process control 114 Computers did not revolutionize manufacturing because automation in the form of control systems had already been in existence for decades although computers did allow more sophisticated control which led to improved product quality and process optimization See Productivity paradox Semiconductor device fabrication edit In a lengthy costly complicated and intricate process of semiconductor device fabrication SDFP one of the most expensive industries as of 2022 various approaches were undertaken and many technologies were investigated since 1960s both by state e g US and private businesses in order to speed up production process and increase design amp fabrication productivity Electronic design automation EDA software tools had a major impact on delivery and success of many modern electronic device and products As the integration of semiconductor and emergence of the VLSI devices grew over the years it became impossible to keep up with pace see also Moore s law without using specialized tools EDA software tools are widely applied in modern day photomask fabrication process which was previously done by hand 115 They have provided a continuous increase in design amp prototyping productivity of ASIC FPGA DRAM devices and cut down time to market significantly 115 116 46 In 2003 three generations of EDA suits were reported in regard to amount of logical gates of a devices per man years since 1979 to 1995 I II and III 116 47 Evidently the productivity grew hundredfold by migration from generation I to III Thanks to ever evolving EDA it became possible to spend the same amount of time on designing complex ASICs that would be spent years ago on a less complex one 116 47 Advances in photolithography technologies like krypton fluoride KrF based excimer laser also helped to boost production rates at lower cost even at their own expensiveness 117 Long term decline in productivity growth edit The years 1929 1941 were in the aggregate the most technologically progressive of any comparable period in U S economic history Alexander J Field 118 As industrialization has proceeded its effects relatively speaking have become less not more revolutionary There has in effect been a general progression in industrial commodities from a deficiency to a surplus of capital relative to internal investments 119 Alan Sweezy 1943 U S productivity growth has been in long term decline since the early 1970s with the exception of a 1996 2004 spike caused by an acceleration of Moore s law semiconductor innovation 120 121 122 123 124 125 Part of the early decline was attributed to increased governmental regulation since the 1960s including stricter environmental regulations 126 Part of the decline in productivity growth is due to exhaustion of opportunities especially as the traditionally high productivity sectors decline in size 127 128 Robert J Gordon considered productivity to be one big wave that crested and is now receding to a lower level while M King Hubbert called the phenomenon of the great productivity gains preceding the Great Depression a one time event 129 130 Because of reduced population growth in the U S and a peaking of productivity growth sustained U S GDP growth has never returned to the 4 plus rates of the pre World War I decades 120 124 131 The computer and computer like semiconductor devices used in automation are the most significant productivity improving technologies developed in the final decades of the twentieth century however their contribution to overall productivity growth was disappointing Most of the productivity growth occurred in the new industry computer and related industries 118 Economist Robert J Gordon is among those who questioned whether computers lived up to the great innovations of the past such as electrification 129 This issue is known as the productivity paradox Gordon s 2013 analysis of productivity in the U S gives two possible surges in growth one during 1891 1972 and the second in 1996 2004 due to the acceleration in Moore s law related technological innovation 132 Improvements in productivity affected the relative sizes of various economic sectors by reducing prices and employment Agricultural productivity released labor at a time when manufacturing was growing Manufacturing productivity growth peaked with factory electrification and automation but still remains significant However as the relative size of the manufacturing sector shrank the government and service sectors which have low productivity growth grew 127 Improvement in living standards editSee also British Agricultural Revolution nbsp An hour s work in 1998 bought 11 times as much chicken as in 1900 Many consumer items show similar declines in terms of work time Chronic hunger and malnutrition were the norm for the majority of the population of the world including England and France until the latter part of the 19th century Until about 1750 in large part due to malnutrition life expectancy in France was about 35 years and only slightly higher in England The U S population of the time was adequately fed were much taller and had life expectancies of 45 50 years 133 134 The gains in standards of living have been accomplished largely through increases in productivity In the U S the amount of personal consumption that could be bought with one hour of work was about 3 00 in 1900 and increased to about 22 by 1990 measured in 2010 dollars 108 For comparison a U S worker today earns more in terms of buying power working for ten minutes than subsistence workers such as the English mill workers that Fredrick Engels wrote about in 1844 earned in a 12 hour day Decline in work week edit Main article Working time As a result of productivity increases the work week declined considerably over the 19th century 135 136 By the 1920s the average work week in the U S was 49 hours but the work week was reduced to 40 hours after which overtime premium was applied as part of the National Industrial Recovery Act of 1933 The push towards implementing a four day week has remained loosely relevant within the contemporary workplace due to the various possible benefits it may yield See also editAccelerating change Historical school of economics Kondratiev wave Productivity software Working hoursReferences edit Sickles R amp Zelenyuk V 2019 Measurement of Productivity and Efficiency Theory and Practice Cambridge Cambridge University Press doi 10 1017 9781139565981 White Lynn Townsend Jr 1962 Medieval Technology and Social Change Oxford University Press Marchetti Cesare 1978 A Postmortem Technology Assessment of the Spinning Wheel The Last 1000 Years PDF Technological Forecasting and Social Change 13 91 93 doi 10 1016 0040 1625 79 90008 8 S2CID 154202306 a b Febvre Lucien Martin Henri Jean 1976 The Coming of the Book The Impact of Printing 1450 1800 London and Borrklyn NY Verso ISBN 978 1 84467 633 0 a b Musson Robinson 1969 Science and Technology in the Industrial Revolution University of Toronto Press pp 26 29 ISBN 9780802016379 a b Temple Robert 1986 The Genius of China 3000 years of science discovery and invention New York Simon and Schuster a b Mokyr Joel 2004 Long Term Economic Growth and the History of Technology PDF Handbook of Economic Growth pp 19 20 Retrieved 2021 12 02 Why Europe Mark Overton Agricultural Revolution in England 1500 1850 2011 Rosen William 2012 The Most Powerful Idea in the World A Story of Steam Industry and Invention University Of Chicago Press p 137 ISBN 978 0226726342 Hunter Louis C 1985 A History of Industrial Power in the United States 1730 1930 Vol 2 Steam Power Charlottesville University Press of Virginia page needed a b c Ayres Robert U Warr Benjamin 2004 Accounting for Growth The Role of Physical Work PDF Archived from the original PDF on 2017 01 16 a b Robert U Ayres and Benjamin Warr The Economic Growth Engine How useful work creates material prosperity 2009 ISBN 978 1 84844 182 8 Atack Jeremy Passell Peter 1994 A New Economic View of American History New York W W Norton and Co p 156 ISBN 978 0 393 96315 1 Dunn James 1905 From Coal Mine Upwards or Seventy Years of an Eventful Life ISBN 978 1 4344 6870 3 James Dunn started working in a mine at age eight circa 1843 and describes work conditions and living conditions at the time Wells David A 1891 Recent Economic Changes and Their Effect on Production and Distribution of Wealth and Well Being of Society New York D Appleton and Co p 416 ISBN 978 0 543 72474 8 a b c d e Smil Vaclav 2006 Transforming the Twentieth Century Technical Innovations and Their Consequences Oxford New York Oxford University Press p machine tools 173 poultry yield 144 Ford Henry Crowther Samuel 1922 My Life and Work An Autobiography of Henry Ford a b c Moore Stephen Simon Julian Dec 15 1999 The Greatest Century That Ever Was 25 Miraculous Trends of the last 100 Years PDF Policy Analysis The Cato Institute 364 Fig 13 a b c d e f g h i Hunter Louis C Bryant Lynwood 1991 A History of Industrial Power in the United States 1730 1930 Vol 3 The Transmission of Power Cambridge Massachusetts London MIT Press ISBN 978 0 262 08198 6 a b c d e f Landes 1969 p page needed Rosenberg 1982 p 65 Graph of steam engine efficiencies a b c d Smil Vaclav 2005 Creating the Twentieth Century Technical Innovations of 1867 1914 and Their Lasting Impact Oxford New York Oxford University Press a b c Ayres R U Ayres L W Warr B 2002 Exergy Power and Work in the U S Economy 1900 1998 PDF Insead s Center for the Management of Environmental Resources 28 3 219 273 doi 10 1016 S0360 5442 02 00089 0 2002 52 EPS CMER a b c d e Wells David A 1891 Recent Economic Changes and Their Effect on Production and Distribution of Wealth and Well Being of Society New York D Appleton and Co ISBN 978 0 543 72474 8 a b Williams Trevor I 1993 A Short History of Twentieth Century Technology USA Oxford University Press p 30 ISBN 978 0198581598 a b c McNeil 1990 p page needed a b Committee on Electricity in Economic Growth Energy Engineering Board Commission on Engineering and Technical Systems National Research Council 1986 Electricity in Economic Growth Washington DC National Academy Press pp 16 40 ISBN 978 0 309 03677 1 lt Available as free pdf download gt Paepke C Owen 1992 The Evolution of Progress The End of Economic Growth and the Beginning of Human Transformation New York Toronto Random House pp 109 ISBN 978 0 679 41582 4 Ayres Robert U Warr Benjamin 2006 Economic growth technological progress and energy use in the U S over the last century Identifying common trends and structural change in macroeconomic time series PDF INSEAD See various engineering texts on thermodynamics heat transfer distillation Fling Harry M 1868 Railroads of the United States Their History and Statistics Philadelphia John E Potter and Co pp 12 13 Landes 1969 pp 298 299 a b Nye David E 1990 Electrifying America Social Meanings of a New Technology Cambridge MA USA and London England The MIT Press Rosenberg 1982 p 61 History of the Light Bulb a b c d e McNeil Ian 1990 An Encyclopedia of the History of Technology London Routledge ISBN 978 0 415 14792 7 a b c d e f Grubler Arnulf 1990 The Rise and Fall of Infrastructures Dynamics of Evolution and Technological Change in Transport PDF Heidelberg and New York Physica Verlag Archived from the original PDF on 2012 03 01 Retrieved 2010 11 01 U S Government 1834 U S Senate Committee American State Papers Misc II United States 287 A ton of goods could be brought 3000 miles from Europe for about 9 but for that same sum it could be moved only 30 miles in this country Fogel Robert W 1964 Railroads and American Economic Growth Essays in Econometric History Baltimore and London The Johns Hopkins Press ISBN 978 0 8018 1148 7 Cost is in 1890 gold standard dollars Slater Cliff 1997 General Motors and the Demise of Streetcars PDF Transportation Quarterly pp 45 66 Archived from the original PDF on 2012 04 25 Field Alexander J 2011 A Great Leap Forward 1930s Depression and U S Economic Growth New Haven London Yale University Press ISBN 978 0 300 15109 1 Yergin Daniel 1992 The Prize The Epic Quest for Oil Money amp Power Temple 1986 p 26 Clark Gregory 2007 A Farewell to Alms A Brief Economic History of the World Princeton University Press pp 286 ISBN 978 0 691 12135 2 a b c d e f g h Hounshell David A 1984 From the American System to Mass Production 1800 1932 The Development of Manufacturing Technology in the United States Baltimore Maryland Johns Hopkins University Press ISBN 978 0 8018 2975 8 LCCN 83016269 OCLC 1104810110 Constable George Somerville Bob 2003 A Century of Innovation Twenty Engineering Achievements That Transformed Our Lives Chapter 7 Agricultural Mechanization Washington DC Joseph Henry Press ISBN 978 0 309 08908 1 a b White William J Economic History of Tractors in the United States Archived from the original on 2013 10 24 Musson amp Robinson 1969 a b Ayres Robert 1989 Technological Transformations and Long Waves PDF Archived from the original PDF on 2012 03 01 Retrieved 2010 11 01 a href Template Cite journal html title Template Cite journal cite journal a Cite journal requires journal help a b Roe Joseph Wickham 1916 English and American Tool Builders New Haven Connecticut Yale University Press LCCN 16011753 Reprinted by McGraw Hill New York and London 1926 LCCN 27 24075 and by Lindsay Publications Inc Bradley Illinois ISBN 978 0 917914 73 7 Angela Lakwete 2005 Inventing the Cotton Gin Machine and Myth in Antebellum America Johns Hopkins University Press p 7 ISBN 9780801882722 Bealer Alex W The tools that built America Mineola NY Dover Publications 2004 12 13 ISBN 0486437531 a b c Thomson Ross 1989 The Path to Mechanized Shoe Production in the United States University of North Carolina Press ISBN 978 0807818671 Schmeichen James A 1984 Sweated Industries and Sweated Labor Urbana Il University of Illinois Press p 26 Economics 323 2 Economic History of the United States Since 1865 The American Society of Mechanical Engineers Designates the Owens AR Bottle Machine as an International Historic Engineering Landmark PDF 1983 Archived from the original PDF on 2013 04 05 a b c d e f g Jerome Harry 1934 Mechanization in Industry National Bureau of Economic Research Michael Joseph Owens PDF ASME May 17 1893 Archived from the original PDF on April 5 2013 Retrieved 2007 06 21 Hunter amp Bryant 1991 pp 135 136 455 Prescott Edward C 1997 Needed A Theory of Total Factor Productivity Federal Reserve Bank of Minneapolis PDF 29 a href Template Cite journal html title Template Cite journal cite journal a Cite journal requires journal help Staff Reporter February 1 2018 Automation primed for explosive growth Mining Magazine Musson amp Robinson 1969 pp 491 495 Hunter amp Bryant 1991 p page needed a b c d e f g h i Marc Levinson 2006 The Box How the Shipping Container Made the World Smaller and the World Economy Bigger Princeton Univ Press ISBN 978 0 691 12324 0 Field 2011 p 114 Ayres Robert 1989 Technological Transformations and Long Waves PDF 16 17 Archived from the original PDF on 2012 03 01 Retrieved 2010 11 01 a href Template Cite journal html title Template Cite journal cite journal a Cite journal requires journal help McNeil 1990 p 823 Taylor George Rogers 1969 The Transportation Revolution 1815 1860 M E Sharpe ISBN 978 0873321013 a b Nelson Daniel 1980 Frederick W Taylor and the Rise of Scientific Management University of Wisconsin Press ISBN 978 0299081607 Rosenberg 1982 p 118 Chandler 1993 p 133 a b Chandler Alfred D Jr 1993 The Visible Hand The Management Revolution in American Business Belknap Press of Harvard University Press ISBN 978 0674940529 page needed Sukoo Kim 1999 The Growth of Modern Business Enterprise in the Twentieth Century NBER PDF Archived from the original PDF on 2011 08 27 Retrieved 2011 06 13 a href Template Cite journal html title Template Cite journal cite journal a Cite journal requires journal help Misa 1995 p 23 Misa 1995 p 243 Fischer R A Byerlee Eric Edmeades E O Can Technology Deliver on the Yield Challenge to 2050 PDF Expert Meeting on How to Feed the World Food and Agriculture Organization of the United Nations permanent dead link International Plant Nutrition Institute a b Smil Vaclav 2004 Enriching the Earth Fritz Haber Carl Bosch and the Transformation of World Food Production MIT Press ISBN 978 0 262 69313 4 a b Temple 1986 p page needed Tylecote R F 1992 A History of Metallurgy Second Edition London Maney Publishing for the Institute of Materials ISBN 978 1 902653 79 2 Archived from the original on 2015 04 02 Landes 1969 p 82 Ayres Robert 1989 Technological Transformations and Long Waves PDF 21 Archived from the original PDF on 2012 03 01 Retrieved 2010 11 01 a href Template Cite journal html title Template Cite journal cite journal a Cite journal requires journal help Flint Henry M 1868 Railroads of the United States Their History and Statistics Philadelphia John E Potter and Company Misa Thomas J 1995 A Nation of Steel The Making of Modern America 1985 1925 Baltimore and London Johns Hopkins University Press ISBN 978 0 8018 6052 2 Ayres Robert 1989 Technological Transformations and Long Waves PDF 36 Archived from the original PDF on 2012 03 01 Retrieved 2010 11 01 Fig 12 Machining speed for steel axle a href Template Cite journal html title Template Cite journal cite journal a Cite journal requires journal help CS1 maint postscript link a b c Smil Vaclav 2006 Transforming the Twentieth Century Technical Innovations and Their Consequences Oxford New York Oxford University Press Rosenberg 1982 p 90 Landes 1969 p 475 A Retrospective of Twentieth Century Steel New Steel 1999 McNeil 1990 p 466 Landes 1969 p 270 McNeil 1990 p 383 a b c See publications by the Technical Association for the Pulp and Paper Industry TAPPI History of Papermaking Maine Pulp and Paper Association Archived from the original on 2013 10 24 Rosenberg 1982 p 65 Note 23 Paepke C Owen 1992 The Evolution of Progress The End of Economic Growth and the Beginning of Human Transformation New York Toronto Random House pp 200 Note 2 ISBN 978 0 679 41582 4 World Steel in Figures 2013 PDF worldsteel worldsteel Association 2013 Archived from the original PDF on 2013 11 01 Retrieved 2014 07 22 Garrett T J GDP is not Wealth inscc utah edu University of Utah Retrieved 2014 07 22 there exists a constant link between rates of energy consumption and the time integral of inflation adjusted economic production at global scales Garrett T J 2014 Long run evolution of the global economy 1 Physical basis Earth s Future 2 3 127 151 arXiv 1306 3554 Bibcode 2014EaFut 2 127G doi 10 1002 2013EF000171 S2CID 204937958 Murphy Tom 2012 04 10 Exponential Economist Meets Finite Physicist Do the Math Retrieved 2014 07 22 economic growth cannot continue indefinitely If the flow of energy is fixed but we posit continued economic growth then GDP continues to grow while energy remains at a fixed scale This means that energy a physically constrained resource mind must become arbitrarily cheap a b Constable George Somerville Bob 2003 A Century of Innovation Twenty Engineering Achievements That Transformed Our Lives Chapter 9 Telephone Washington DC Joseph Henry Press ISBN 978 0 309 08908 1 Hempstead Colin Worthington William E eds 2005 Encyclopedia of 20th Century Technology Vol 2 Taylor amp Francis p 605 ISBN 9781579584641 Constable George Somerville Bob 1964 A Century of Innovation Twenty Engineering Achievements That Transformed Our Lives Joseph Henry Press ISBN 978 0309089081 Constable George Somerville Bob 1964 A Century of Innovation Twenty Engineering Achievements That Transformed Our Lives Joseph Henry Press ISBN 978 0309089081 Constable George Somerville Bob 2003 A Century of Innovation Twenty Engineering Achievements That Transformed Our Lives Chapter 11 Water supply and distribution Washington DC Joseph Henry Press ISBN 978 0 309 08908 1 a b Lebergott Stanley 1993 Pursuing Happiness American Consumers in the Twentieth Century Princeton NJ Princeton University Press p 62 adapted from Fig 9 1 ISBN 978 0 691 04322 7 Bennett S 1993 A History of Control Engineering 1930 1955 London Peter Peregrinus Ltd On behalf of the Institution of Electrical Engineers ISBN 978 0 86341 280 6 Bennett S 1979 A History of Control Engineering 1800 1930 London Peter Peregrinus Ltd ISBN 978 0 86341 047 5 a b c Bennett 1993 p page needed Bennett 1993 p 31 Constable George Somerville Bob 2003 A Century of Innovation Twenty Engineering Achievements That Transformed Our Lives Washington DC Joseph Henry Press ISBN 978 0 309 08908 1 a b Rifkin Jeremy 1995 The End of Work The Decline of the Global Labor Force and the Dawn of the Post Market Era Putnam Publishing Group pp 153 ISBN 978 0 87477 779 6 a b Electronic Design Automation EDA Semiconductor Engineering Retrieved 2022 06 14 a b c The electronic design automation handbook Dirk Jansen Boston Kluwer Academic Publishers 2003 ISBN 1 4020 7502 2 OCLC 52566037 a href Template Cite book html title Template Cite book cite book a CS1 maint others link StackPath www laserfocusworld com Retrieved 2022 06 14 a b Field Alexander J August 2004 Technological Change and Economic Growth The Interwar Years and the 1990s PDF SSRN 1105634 Alan Sweezy 1943 Chapter IV Secular Stagnation Postwar Economic Problems By Harris Seymour E New York London McGraw Hill Book Co pp 67 82 a b Field Alexander J March 2009 U S Economic Growth in the Gilded Age PDF Journal of Macroeconomics 31 173 190 doi 10 1016 j jmacro 2007 08 008 S2CID 154848228 SSRN 1095897 Archived from the original PDF on 2014 07 14 Dale W Jorgenson Mun S Ho amp Jon D Samuels 2014 Long term Estimates of U S Productivity and Growth PDF World KLEMS Conference Retrieved 2014 05 27 Dale W Jorgenson Mun S Ho amp Kevin J Stiroh 2008 A Retrospective Look at the U S Productivity Growth Resurgence PDF Journal of Economic Perspectives 22 3 24 doi 10 1257 jep 22 1 3 hdl 10419 60598 Bruce T Grimm Brent R Moulton amp David B Wasshausen 2002 Information Processing Equipment and Software in the National Accounts PDF U S Department of Commerce Bureau of Economic Analysis Retrieved 2014 05 15 a b Kendrick John October 1 1991 U S Productivity Performance in Perspective Business Economics Vol 26 no 4 pp 7 11 JSTOR 23485828 Archived from the original on 2008 07 08 Field Alezander J 2007 U S Economic Growth in the Gilded Age Journal of Macroeconomics 31 173 190 a href Template Cite journal html title Template Cite journal cite journal a Cite journal requires journal help Christainsen and Haveman suggest that federal regulations are responsible for from 12 to 21 percent of the slowdown in the growth of labor productivity in U S manufacturing during 1973 77 as compared to 1958 65 1981 p 324 a b Bjork Gordon J 1999 The Way It Worked and Why It Won t Structural Change and the Slowdown of U S Economic Growth Westport CT London Praeger ISBN 978 0 275 96532 7 Paepke C Owen 1992 The Evolution of Progress The End of Economic Growth and the Beginning of Human Transformation New York Toronto Random House ISBN 978 0 679 41582 4 a b Gordon Robert J 2000 Does The New Economy Measure Up To The Great Inventions Of The Past Journal of Economic Perspectives 14 4 49 74 doi 10 1257 jep 14 4 49 Hubbert M King 1940 Man Hours and Distribution Derived from Man Hours A Declining Quantity Technocracy Series A No 8 August 1936 a href Template Cite journal html title Template Cite journal cite journal a Cite journal requires journal help Vatter Harold G Walker John F Alperovitz Gar June 2005 The onset and persistence of secular stagnation in the U S economy 1910 1990 Journal of Economic Issues a href Template Cite journal html title Template Cite journal cite journal a Cite journal requires journal help Gordon Robert J Spring 2013 U S Productivity Growth The Slowdown Has Returned After a Temporary Revival PDF International Productivity Monitor Centre for the Study of Living Standards 25 13 19 Archived from the original PDF on 2014 08 09 Retrieved 2014 07 19 The U S economy achieved a growth rate of labour productivity of 2 48 per cent per year for 81 years followed by 24 years of 1 32 per cent then a temporary recovery back to 2 48 per cent per cent and a final slowdown to 1 35 per cent The similarity of the growth rates in 1891 1972 with 1996 2004 and of 1972 96 with 1996 2011 is quite remarkable Fogel Robert W 2004 The Escape from Hunger and Premature Death 1700 2100 London Cambridge University Press ISBN 978 0 521 80878 1 Pamuk Sevket van Zanden Jan Luiten Standards of Living 1700 1870 PDF Centre for Economic Policy Research Archived from the original PDF on 19 January 2012 Retrieved 1 May 2019 Whaples Robert 2010 Hours of Work in U S History EH Net Encyclopedia of Economic and Business History Archived from the original on 2011 10 26 Whaples Robert June 1991 The Shortening of the American Work Week An Economic and Historical Analysis of Its Context Causes and Consequences The Journal of Economic History 51 2 454 457 doi 10 1017 S0022050700039073 S2CID 153813437 Sources and further reading editLandes David S 1969 The Unbound Prometheus Technological Change and Industrial Development in Western Europe from 1750 to the Present Cambridge New York Press Syndicate of the University of Cambridge ISBN 0 521 09418 6 Link Stefan J Forging Global Fordism Nazi Germany Soviet Russia and the Contest over the Industrial Order 2020 excerpt Rosenberg Nathan 1982 Learning by using Inside the Black Box Technology and Economics Cambridge Cambridge University Press External links editProductivity and Costs Bureau of Labor Statistics United States Department of Labor contains international comparisons of productivity rates historical and present Productivity Statistics Organisation for Economic Co operation and Development Greenspan Speech OECD estimates of labour productivity levels Miller Doug Towards Sustainable Labour Costing in UK Fashion Retail February 5 2013 doi 10 2139 ssrn 2212100 Retrieved from https en wikipedia org w index php title Productivity improving technologies amp oldid 1188429221, wikipedia, wiki, book, books, library,

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