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Wikipedia

Thermostat

A thermostat is a regulating device component which senses the temperature of a physical system and performs actions so that the system's temperature is maintained near a desired setpoint.

PECO T8532 Thermostat with 365 Day Programmable Calendar
Honeywell's "The Round" model T87 thermostat, one of which is in the collection of the Smithsonian.
Next Generation Lux Products TX9600TS Universal 7-Day Programmable Touch Screen Thermostat.
A Honeywell electronic thermostat in a retail store

Thermostats are used in any device or system that heats or cools to a setpoint temperature. Examples include building heating, central heating, air conditioners, HVAC systems, water heaters, as well as kitchen equipment including ovens and refrigerators and medical and scientific incubators. In scientific literature, these devices are often broadly classified as thermostatically controlled loads (TCLs). Thermostatically controlled loads comprise roughly 50% of the overall electricity demand in the United States.[1]

A thermostat operates as a "closed loop" control device, as it seeks to reduce the error between the desired and measured temperatures. Sometimes a thermostat combines both the sensing and control action elements of a controlled system, such as in an automotive thermostat. The word thermostat is derived from the Greek words θερμός thermos, "hot" and στατός statos, "standing, stationary".

Overview edit

A thermostat exerts control by switching heating or cooling devices on or off, or by regulating the flow of a heat transfer fluid as needed, to maintain the correct temperature. A thermostat can often be the main control unit for a heating or cooling system, in applications ranging from ambient air control to automotive coolant control. Thermostats are used in any device or system that heats or cools to a setpoint temperature. Examples include building heating, central heating, and air conditioners, kitchen equipment such as ovens and refrigerators, and medical and scientific incubators.

Construction and control edit

Thermostats use different types of sensors to measure temperatures and actuate control operations. Mechanical thermostats commonly use bimetallic strips, converting a temperature change into mechanical displacement, to actuate control of the heating or cooling sources. Electronic thermostats, instead, use a thermistor or other semiconductor sensor, processing temperature change as electronic signals, to control the heating or cooling equipment.

Conventional thermostats are example of "bang-bang controllers" as the controlled system either operates at full capacity once the setpoint is reached, or keeps completely off. Although it is the simplest program to implement, such control method requires to include some hysteresis in order to prevent excessively rapid cycling of the equipment around the setpoint. As a consequence, conventional thermostats cannot control temperatures very precisely. Instead, there are oscillations of a certain magnitude, usually 1-2 °C.[2] Such control is in general inaccurate, inefficient and high-level mechanical wear, but for components like compressors, it still has a significant cost advantage compared with more advanced ones allowing continuously variable capacity.[3]

Another consideration is the time delay of the controlled system. To improve the control performance of the system, thermostats can include an "anticipator", which stops heating/cooling slightly earlier than reaching the setpoint, as the system will continue to produce heat for a short while.[4] Turning off exactly at the setpoint will cause actual temperature to exceed the desired range, known as "overshoot". Bimetallic sensors can include a physical "anticipator", which has a thin wire touched on the thermostat. When current passes the wire, a small amount of heat is generated and transferred to the bimetallic coil. Electronic thermostats have an electronic equivalent.[5]

When higher control precision is required, a PID or MPC controller is preferred. However, they are nowadays mainly adopted for industrial purposes, for example, for semiconductor manufacturing factories or museums.

Sensor types edit

Early technologies included mercury thermometers with electrodes inserted directly through the glass, so that when a certain (fixed) temperature was reached the contacts would be closed by the mercury. These were accurate to within a degree of temperature.

Common sensor technologies in use today include:

These may then control the heating or cooling apparatus using:

  • Direct mechanical control
  • Electrical signals
  • Pneumatic signals

History edit

Possibly the earliest recorded examples of thermostatic control were built by a Dutch innovator, Cornelis Drebbel (1572–1633), about 1620 in England. He invented a mercury thermostat to regulate the temperature of a chicken incubator.[6] This is one of the first recorded feedback-controlled devices.

Modern thermostatic control was developed in the 1830s by Andrew Ure (1778–1857), a Scottish chemist. The textile mills of the time needed a constant and steady temperature to operate optimally, so Ure designed the bimetallic thermostat, which would bend as one of the metals expanded in response to the increased temperature and cut off the energy supply.[7]

Warren S. Johnson (1847–1911), of Wisconsin, patented a bi-metal room thermostat in 1883, and two years later sought a patent for the first multi-zone thermostatic control system.[8][9]Albert Butz (1849–1905) invented the electric thermostat and patented it in 1886.

One of the first industrial uses of the thermostat was in the regulation of the temperature in poultry incubators. Charles Hearson, a British engineer, designed the first modern incubator for eggs, which was taken up for use on poultry farms in 1879.[10]

Mechanical thermostats edit

This covers only devices which both sense and control using purely mechanical means.

Bimetal edit

Domestic water and steam based central heating systems have traditionally been controlled by bi-metallic strip thermostats, and this is dealt with later in this article. Purely mechanical control has been localised steam or hot-water radiator bi-metallic thermostats which regulated the individual flow. However, thermostatic radiator valves (TRV) are now being widely used.

Purely mechanical thermostats are used to regulate dampers in some rooftop turbine vents, reducing building heat loss in cool or cold periods.

Some automobile passenger heating systems have a thermostatically controlled valve to regulate the water flow and temperature to an adjustable level. In older vehicles the thermostat controls the application of engine vacuum to actuators that control water valves and flappers to direct the flow of air. In modern vehicles, the vacuum actuators may be operated by small solenoids under the control of a central computer.

Wax pellet edit

Automotive edit

 
Car engine thermostat

Perhaps the most common example of purely mechanical thermostat technology in use today is the internal combustion engine cooling system thermostat, used to maintain the engine near its optimum operating temperature by regulating the flow of coolant to an air-cooled radiator. This type of thermostat operates using a sealed chamber containing a wax pellet that melts and expands at a set temperature. The expansion of the chamber operates a rod which opens a valve when the operating temperature is exceeded. The operating temperature is determined by the composition of the wax. Once the operating temperature is reached, the thermostat progressively increases or decreases its opening in response to temperature changes, dynamically balancing the coolant recirculation flow and coolant flow to the radiator to maintain the engine temperature in the optimum range.

On many automobile engines, including all Chrysler Group and General Motors products, the thermostat does not restrict flow to the heater core. The passenger side tank of the radiator is used as a bypass to the thermostat, flowing through the heater core. This prevents formation of steam pockets before the thermostat opens, and allows the heater to function before the thermostat opens. Another benefit is that there is still some flow through the radiator if the thermostat fails.

Shower and other hot water controls edit

A thermostatic mixing valve uses a wax pellet to control the mixing of hot and cold water. A common application is to permit operation of an electric water heater at a temperature hot enough to kill Legionella bacteria (above 60 °C, 140 °F), while the output of the valve produces water that is cool enough to not immediately scald (49 °C, 120 °F).

Analysis edit

A wax pellet driven valve can be analyzed through graphing the wax pellet's hysteresis which consists of two thermal expansion curves; extension (motion) vs. temperature increase, and contraction (motion) vs. temperature decrease. The spread between the up and down curves visually illustrate the valve's hysteresis; there is always hysteresis within wax driven valves due to the phase transition or phase change between solids and liquids. Hysteresis can be controlled with specialized blended mixes of hydrocarbons; tight hysteresis is what most desire, however some applications require broader ranges. Wax pellet driven valves are used in anti scald, freeze protection, over-temp purge, solar thermal energy or solar thermal, automotive, and aerospace applications among many others.

Gas expansion edit

Thermostats are sometimes used to regulate gas ovens. It consists of a gas-filled bulb connected to the control unit by a slender copper tube. The bulb is normally located at the top of the oven. The tube ends in a chamber sealed by a diaphragm. As the thermostat heats up, the gas expands applying pressure to the diaphragm which reduces the flow of gas to the burner.

Pneumatic thermostats edit

A pneumatic thermostat is a thermostat that controls a heating or cooling system via a series of air-filled control tubes. This "control air" system responds to the pressure changes (due to temperature) in the control tube to activate heating or cooling when required. The control air typically is maintained on "mains" at 15-18 psi (although usually operable up to 20 psi). Pneumatic thermostats typically provide output/ branch/ post-restrictor (for single-pipe operation) pressures of 3-15 psi which is piped to the end device (valve/ damper actuator/ pneumatic-electric switch, etc.).[11]

The pneumatic thermostat was invented by Warren Johnson in 1895[12] soon after he invented the electric thermostat. In 2009, Harry Sim was awarded a patent for a pneumatic-to-digital interface[13] that allows pneumatically controlled buildings to be integrated with building automation systems to provide similar benefits as direct digital control (DDC).

Electrical and analog electronic thermostats edit

Bimetallic switching thermostats edit

 
Bimetallic thermostat for buildings.

Water and steam based central heating systems have traditionally had overall control by wall-mounted bi-metallic strip thermostats. These sense the air temperature using the differential expansion of two metals to actuate an on/off switch.[14] Typically the central system would be switched on when the temperature drops below the setpoint on the thermostat, and switched off when it rises above, with a few degrees of hysteresis to prevent excessive switching. Bi-metallic sensing is now being superseded by electronic sensors. A principal use of the bi-metallic thermostat today is in individual electric convection heaters, where control is on/off, based on the local air temperature and the setpoint desired by the user. These are also used on air-conditioners, where local control is required.

Contact configuration nomenclature edit

This follows the same nomenclature as described in Relay § Force-guided contacts relay and Switch § Contact terminology.

  • "NO" stands for "normally open". This is the same as "COR" ("close on rise"). May be used to start a fan when it is becoming hot; i.e., stop the fan when it has become cold enough.
  • "NC" stands for "normally closed". This is the same as "OOR" ("open on rise"). May be used to start a heater when it is becoming cold; i.e., stop the heater when it has become warm enough.
  • "CO" stands for "change over". This serves both as "NO" and "NC". May be used to start a fan when it is becoming hot, but also (on the opposite terminal), to start a heater when it is becoming cold.

Any leading number stands for number of contact sets, like "1NO", "1NC" for one contact set with two terminals. "1CO" will also have one contact set, even if it is a switch-over with three terminals.

Simple two wire thermostats edit

 
Millivolt thermostat mechanism

The illustration is the interior of a common two wire heat-only household thermostat, used to regulate a gas-fired heater via an electric gas valve. Similar mechanisms may also be used to control oil furnaces, boilers, boiler zone valves, electric attic fans, electric furnaces, electric baseboard heaters, and household appliances such as refrigerators, coffee pots and hair dryers. The power through the thermostat is provided by the heating device and may range from millivolts to 240 volts in common North American construction, and is used to control the heating system either directly (electric baseboard heaters and some electric furnaces) or indirectly (all gas, oil and forced hot water systems). Due to the variety of possible voltages and currents available at the thermostat, caution must be taken when selecting a replacement device.

  1. Setpoint control lever. This is moved to the right for a higher temperature. The round indicator pin in the center of the second slot shows through a numbered slot in the outer case.
  2. Bimetallic strip wound into a coil. The center of the coil is attached to a rotating post attached to lever (1). As the coil gets colder the moving end — carrying (4) — moves clockwise.
  3. Flexible wire. The left side is connected via one wire of a pair to the heater control valve.
  4. Moving contact attached to the bimetal coil. Thence, to the heater's controller.
  5. Fixed contact screw. This is adjusted by the manufacturer. It is connected electrically by a second wire of the pair to the thermocouple and the heater's electrically operated gas valve.
  6. Magnet. This ensures a good contact when the contact closes. It also provides hysteresis to prevent short heating cycles, as the temperature must be raised several degrees before the contacts will open. As an alternative, some thermostats instead use a mercury switch on the end of the bimetal coil. The weight of the mercury on the end of the coil tends to keep it there, also preventing short heating cycles. However, this type of thermostat is banned in many countries due to its highly and permanently toxic nature if broken. When replacing these thermostats they must be regarded as chemical waste.

Not shown in the illustration is a separate bimetal thermometer on the outer case to show the actual temperature at the thermostat.

Millivolt thermostats edit

As illustrated in the use of the thermostat above, all of the power for the control system is provided by a thermopile which is a combination of many stacked thermocouples, heated by the pilot light. The thermopile produces sufficient electrical power to drive a low-power gas valve, which under control of one or more thermostat switches, in turn controls the input of fuel to the burner.

This type of device is generally considered obsolete as pilot lights can waste a surprising amount of gas (in the same way a dripping faucet can waste a large amount of water over an extended period), and are also no longer used on stoves, but are still to be found in many gas water heaters and gas fireplaces. Their poor efficiency is acceptable in water heaters, since most of the energy "wasted" on the pilot still represents a direct heat gain for the water tank. The Millivolt system also makes it unnecessary for a special electrical circuit to be run to the water heater or furnace; these systems are often completely self-sufficient and can run without any external electrical power supply. For tankless "on demand" water heaters, pilot ignition is preferable because it is faster than hot-surface ignition and more reliable than spark ignition.

Some programmable thermostats - those that offer simple "millivolt" or "two-wire" modes - will control these systems.

24-volt thermostats edit

The majority of modern heating/cooling/heat pump thermostats operate on low voltage (typically 24 volts AC) control circuits. The source of the 24 volt AC power is a control transformer installed as part of the heating/cooling equipment. The advantage of the low voltage control system is the ability to operate multiple electromechanical switching devices such as relays, contactors, and sequencers using inherently safe voltage and current levels.[15] Built into the thermostat is a provision for enhanced temperature control using anticipation. A heat anticipator generates a small amount of additional heat to the sensing element while the heating appliance is operating. This opens the heating contacts slightly early to prevent the space temperature from greatly overshooting the thermostat setting. A mechanical heat anticipator is generally adjustable and should be set to the current flowing in the heating control circuit when the system is operating. A cooling anticipator generates a small amount of additional heat to the sensing element while the cooling appliance is not operating. This causes the contacts to energize the cooling equipment slightly early, preventing the space temperature from climbing excessively. Cooling anticipators are generally non-adjustable.

Electromechanical thermostats use resistance elements as anticipators. Most electronic thermostats use either thermistor devices or integrated logic elements for the anticipation function. In some electronic thermostats, the thermistor anticipator may be located outdoors, providing a variable anticipation depending on the outdoor temperature. Thermostat enhancements include outdoor temperature display, programmability, and system fault indication. While such 24 volt thermostats are incapable of operating a furnace when the mains power fails, most such furnaces require mains power for heated air fans (and often also hot-surface or electronic spark ignition) rendering moot the functionality of the thermostat. In other circumstances such as piloted wall and "gravity" (fanless) floor and central heaters the low voltage system described previously may be capable of remaining functional when electrical power is unavailable.

There are no standards for wiring color codes, but convention has settled on the following terminal codes and colors.[16][17] In all cases, the manufacturer's instructions should be considered definitive.

Terminal code Color Description
R Red 24 volt (Return line to appliance; often strapped to Rh and Rc)
Rh Red 24 volt HEAT load (Return line Heat)
Rc Red 24 volt COOL load (Return line Cool)
C Black/Blue/Brown/Cyan 24 volt Common connection to relays
W / W1 White Heat
W2 Varies/White/Black 2nd Stage / Backup Heat
Y / Y1 Yellow Cool
Y2 Blue/Orange/Purple/Yellow/White 2nd Stage Cool
G Green Fan
O Varies/Orange/Black Reversing valve Energize to Cool (Heat Pump)
B Varies/Blue/Black/Brown/Orange Reversing valve Energize to Heat (Heat Pump) or Common
E Varies/Blue/Pink/Gray/Tan Emergency Heat (Heat Pump)
S1/S2 Brown/Black/Blue Temperature Sensor (Usually outdoors on a Heat Pump System)
T Varies/Tan/Gray Outdoor Anticipator Reset, Thermistor
X Varies/Black Emergency Heat (Heat Pump) or Common
X2 Varies 2nd stage/emergency heating or indicator lights
L Varies Service Light
U Varies User programmable (usually for humidifier)
K Yellow/Green Combined Y and G
PS Varies Pipe Sensor for two pipe heat/cool systems

Older, mostly deprecated designations:

Terminal code Description
5 / V 24 volt ac supply
4 / M 24 volt HEAT load
6 / blank Not heat to close valve
F Cool fan relay or Fault light
G Heat fan relay
H Heat valve
M Heat Pump compressor
P Heat Pump defrost
R Heat pump reversing valve
VR 24 volt auxiliary heat
Y Auxiliary heat
C Clock power (usually two terminals) or Cool relay
T Transformer common

Line-voltage thermostats edit

Line voltage thermostats are most commonly used for electric space heaters such as a baseboard heater or a direct-wired electric furnace. If a line voltage thermostat is used, system power (in the United States, 120 or 240 volts) is directly switched by the thermostat. With switching current often exceeding 40 amperes, using a low voltage thermostat on a line voltage circuit will result at least in the failure of the thermostat and possibly a fire. Line voltage thermostats are sometimes used in other applications, such as the control of fan-coil (fan powered from line voltage blowing through a coil of tubing which is either heated or cooled by a larger system) units in large systems using centralized boilers and chillers, or to control circulation pumps in hydronic heating applications.

Some programmable thermostats are available to control line-voltage systems. Baseboard heaters will especially benefit from a programmable thermostat which is capable of continuous control (as are at least some Honeywell models), effectively controlling the heater like a lamp dimmer, and gradually increasing and decreasing heating to ensure an extremely constant room temperature (continuous control rather than relying on the averaging effects of hysteresis). Systems which include a fan (electric furnaces, wall heaters, etc.) must typically use simple on/off controls.

Digital electronic thermostats edit

 
Residential digital thermostat
 
Lux Products' Model TX9000TS Touch Screen Thermostat.
 
Lux Products WIN100 Heating & Cooling Programmable Outlet Thermostat shown with control door closed and open.

Newer digital thermostats have no moving parts to measure temperature and instead rely on thermistors or other semiconductor devices such as a resistance thermometer (resistance temperature detector). Typically one or more regular batteries must be installed to operate it, although some so-called "power stealing" digital thermostats (operated for energy harvesting) use the common 24-volt AC circuits as a power source, but will not operate on thermopile powered "millivolt" circuits used in some furnaces. Each has an LCD screen showing the current temperature, and the current setting. Most also have a clock, and time-of-day and even day-of-week settings for the temperature, used for comfort and energy conservation. Some advanced models have touch screens, or the ability to work with home automation or building automation systems.

Digital thermostats use either a relay or a semiconductor device such as triac to act as a switch to control the HVAC unit. Units with relays will operate millivolt systems, but often make an audible "click" noise when switching on or off.

HVAC systems with the ability to modulate their output can be combined with thermostats that have a built-in PID controller to achieve smoother operation. There are also modern thermostats featuring adaptive algorithms to further improve the inertia prone system behaviour. For instance, setting those up so that the temperature in the morning at 7 a.m. should be 21 °C (69.8 °F), makes sure that at that time the temperature will be 21 °C (69.8 °F), where a conventional thermostat would just start working at that time. The algorithms decide at what time the system should be activated in order to reach the desired temperature at the desired time.[18] Other thermostat used for process/industrial control where on/off control is not suitable the PID control can also makes sure that the temperature is very stable (for instance, by reducing overshoots by fine tuning PID constants for set value (SV)[19] or maintaining temperature in a band by deploying hysteresis control.[20])

Most digital thermostats in common residential use in North America and Europe are programmable thermostats, which will typically provide a 30% energy savings if left with their default programs; adjustments to these defaults may increase or reduce energy savings.[21] The programmable thermostat article provides basic information on the operation, selection and installation of such a thermostat.

Thermostats and HVAC operation edit

Ignition sequences in modern conventional systems edit

Gas
  1. Start draft inducer fan/blower (if the furnace is relatively recent) to create a column of air flowing up the chimney
  2. Heat ignitor or start spark-ignition system
  3. Open gas valve to ignite main burners
  4. Wait (if furnace is relatively recent) until the heat exchanger is at proper operating temperature before starting main blower fan or circulator pump
Oil
Similar to gas, except rather than opening a valve, the furnace will start an oil pump to inject oil into the burner
Electric
The blower fan or circulator pump will be started, and a large electromechanical relay or TRIAC will turn on the heating elements
Coal, grain or pellet
Generally rare today (though grains such as corn, wheat, and barley, or pellets made of wood, bark, or cardboard are increasing in popularity); similar to gas, except rather than opening a valve, the furnace will start a screw to drive coal/grain/pellets into the firebox

With non-zoned (typical residential, one thermostat for the whole house) systems, when the thermostat's R (or Rh) and W terminals are connected, the furnace will go through its start-up procedure and produce heat.

With zoned systems (some residential, many commercial systems — several thermostats controlling different "zones" in the building), the thermostat will cause small electric motors to open valves or dampers and start the furnace or boiler if it is not already running.

Most programmable thermostats will control these systems.

Combination heating/cooling regulation edit

Depending on what is being controlled, a forced-air air conditioning thermostat generally has an external switch for heat/off/cool, and another on/auto to turn the blower fan on constantly or only when heating and cooling are running. Four wires come to the centrally-located thermostat from the main heating/cooling unit (usually located in a closet, basement, or occasionally in the attic): One wire, usually red, supplies 24 volts AC power to the thermostat, while the other three supply control signals from the thermostat, usually white for heat, yellow for cooling, and green to turn on the blower fan. The power is supplied by a transformer, and when the thermostat makes contact between the 24 volt power and one or two of the other wires, a relay back at the heating/cooling unit activates the corresponding heat/fan/cool function of the unit(s).

A thermostat, when set to "cool", will only turn on when the ambient temperature of the surrounding room is above the set temperature. Thus, if the controlled space has a temperature normally above the desired setting when the heating/cooling system is off, it would be wise to keep the thermostat set to "cool", despite what the temperature is outside. On the other hand, if the temperature of the controlled area falls below the desired degree, then it is advisable to turn the thermostat to "heat".

Heat pump regulation edit

Thermostat design

The heat pump is a refrigeration based appliance which reverses refrigerant flow between the indoor and outdoor coils. This is done by energizing a reversing valve (also known as a "4-way" or "change-over" valve). During cooling, the indoor coil is an evaporator removing heat from the indoor air and transferring it to the outdoor coil where it is rejected to the outdoor air. During heating, the outdoor coil becomes the evaporator and heat is removed from the outdoor air and transferred to the indoor air through the indoor coil. The reversing valve, controlled by the thermostat, causes the change-over from heat to cool. Residential heat pump thermostats generally have an "O" terminal to energize the reversing valve in cooling. Some residential and many commercial heat pump thermostats use a "B" terminal to energize the reversing valve in heating. The heating capacity of a heat pump decreases as outdoor temperatures fall. At some outdoor temperature (called the balance point) the ability of the refrigeration system to transfer heat into the building falls below the heating needs of the building. A typical heat pump is fitted with electric heating elements to supplement the refrigeration heat when the outdoor temperature is below this balance point. Operation of the supplemental heat is controlled by a second stage heating contact in the heat pump thermostat. During heating, the outdoor coil is operating at a temperature below the outdoor temperature and condensation on the coil may take place. This condensation may then freeze onto the coil, reducing its heat transfer capacity. Heat pumps therefore have a provision for occasional defrost of the outdoor coil. This is done by reversing the cycle to the cooling mode, shutting off the outdoor fan, and energizing the electric heating elements. The electric heat in defrost mode is needed to keep the system from blowing cold air inside the building. The elements are then used in the "reheat" function. Although the thermostat may indicate the system is in defrost and electric heat is activated, the defrost function is not controlled by the thermostat. Since the heat pump has electric heat elements for supplemental and reheats, the heat pump thermostat provides for use of the electric heat elements should the refrigeration system fail. This function is normally activated by an "E" terminal on the thermostat. When in emergency heat, the thermostat makes no attempt to operate the compressor or outdoor fan.

Thermostat location edit

The thermostat should not be located on an outside wall or where it could be exposed to direct sunlight at any time during the day. It should be located away from the room's cooling or heating vents or device, yet exposed to general airflow from the room(s) to be regulated.[22] An open hallway may be most appropriate for a single zone system, where living rooms and bedrooms are operated as a single zone. If the hallway may be closed by doors from the regulated spaces then these should be left open when the system is in use. If the thermostat is too close to the source controlled then the system will tend to "short a cycle", and numerous starts and stops can be annoying and in some cases shorten equipment life. A multiple zoned system can save considerable energy by regulating individual spaces, allowing unused rooms to vary in temperature by turning off the heating and cooling.

Setback temperature edit

HVAC systems take a long time, usually one to several hours, to cool down or warm up the space from near outdoor conditions in summer or winter. Thus, it is a common practice to set setback temperatures when the space is not occupied (night and/or holidays). On the one hand, compared with maintaining at the original setpoint, substantial energy consumption can be saved.[23] On the other hand, compared with turning off the system completely, it avoids room temperature drifting too much from the comfort zone, thus reducing the time of possible discomfort when the space is again occupied. New thermostats are mostly programmable and include an internal clock that allows this setback feature to be easily incorporated.

Dummy thermostats edit

It has been reported that many thermostats in office buildings are non-functional dummy devices, installed to give tenants' employees an illusion of control.[24][25] These dummy thermostats are in effect a type of placebo button. However, these thermostats are often used to detect the temperature in the zone, even though their controls are disabled. This function is often referred to as "lockout".[26]

See also edit

Notes and references edit

  1. ^ Energy Information Administration, Residential energy consumption survey, U.S. Dept. Energy, Washington, DC, Tech. Rep., 2001.
  2. ^ thermostathub (June 26, 2023). "Easy Home Heating: Get Started with the Danfoss Wireless Thermostat". Thermostat Hub. Retrieved October 23, 2023.
  3. ^ Homod, Raad Z.; Gaeid, Khalaf S.; Dawood, Suroor M.; Hatami, Alireza; Sahari, Khairul S. (August 2020). "Evaluation of energy-saving potential for optimal time response of HVAC control system in smart buildings". Applied Energy. 271: 115255. doi:10.1016/j.apenergy.2020.115255. S2CID 219769422.
  4. ^ Roots, W. K. (1962). "An introduction to the assessment of line-voltage thermostat performance for electric heating applications". Transactions of the American Institute of Electrical Engineers, Part II: Applications and Industry. 81 (3): 176–183. doi:10.1109/TAI.1962.6371813. ISSN 0097-2185. S2CID 51647958.
  5. ^ James E. Brumbaugh, AudelHVAC Fundamentals: Volume 2: Heating System Components, Gas and Oil Burners, and Automatic Controls, John Wiley & Sons, 2004 ISBN 0764542079 pp. 109-119
  6. ^ "Tierie, Gerrit. Cornelis Drebbel. Amsterdam: HJ Paris, 1932" (PDF). Retrieved May 3, 2013.
  7. ^ "An Early History Of Comfort Heating". The NEWS Magazine. Troy, Michigan: BNP Media. November 6, 2001. Retrieved November 2, 2014.
  8. ^ . America.gov. Archived from the original on April 18, 2009. Retrieved October 3, 2009.
  9. ^ "Johnson Controls Inc. | History". Johnsoncontrols.com. November 7, 2007. Retrieved October 3, 2009.
  10. ^ Falk, Cynthia G. (2012). Barns of New York: Rural Architecture of the Empire State (paperback) (First ed.). Ithaca, New York: Cornell University Press (published May 1, 2012). ISBN 978-0-8014-7780-5. Retrieved November 2, 2014.
  11. ^ . dr-fix-it.com. RTWEB. 2005. Archived from the original on December 6, 2017. Retrieved November 2, 2014.
  12. ^ Fehring, T.H., ed., Mechanical Engineering: A Century of Progress, NorCENergy Consultants, LLC, October 10, 1980 - Technology & Engineering, p. 22
  13. ^ "Pneumatic-to-digital devices, systems and methods" (PDF).
  14. ^ Salazar, Diet (October 21, 2019). "Thermostats: Everything You Need to Know". Engineer Warehouse. Retrieved March 12, 2021.
  15. ^ Electrical potentials at and below 24 volts are classed as "Safety Extra-Low Voltage" under most electrical codes when supplied through an isolation transformer.
  16. ^ Sawyer, Doc. . dr-fix-it.com. Archived from the original on September 23, 2015. Retrieved March 7, 2015.[1]
  17. ^ Transtronics, Inc. "Thermostat signals and wiring". wiki.xtronics.com. Retrieved March 7, 2015.
  18. ^ "Honeywell smart response technology". manualslib.com. Retrieved October 10, 2018.
  19. ^ "Smart PID temperature control". smartpid.com. September 19, 2016. Retrieved October 10, 2018.
  20. ^ "Temperature Controllers Using Hysteresis". panasonic.com. Retrieved October 10, 2018.
  21. ^ "Summary of Research Findings From the Programmable Thermostat Market" (PDF). Energy Star. Retrieved March 12, 2021.
  22. ^ KMC Controls. "Room Sensor and Thermostat: Mounting and Maintenance Application Guide" (PDF). Retrieved April 12, 2021.
  23. ^ Moon, Jin Woo; Han, Seung-Hoon (February 1, 2011). "Thermostat strategies impact on energy consumption in residential buildings". Energy and Buildings. 43 (2): 338–346. doi:10.1016/j.enbuild.2010.09.024. ISSN 0378-7788.
  24. ^ Sandberg, Jared (January 15, 2003). "Employees Only Think They Control Thermostat". The Wall Street Journal. Retrieved September 2, 2009.
  25. ^ Katrina C. Arabe (April 11, 2003). ""Dummy" Thermostats Cool Down Tempers, Not Temperatures". Retrieved February 13, 2010.
  26. ^ Example datasheet of current art thermostat, exhibiting lockout functionality : http://cgproducts.johnsoncontrols.com/MET_PDF/12011079.pdf

External links edit

  • Professional Reference Guide
  • "How A Thermostat Tends Your Furnance" 1951 article on the basics of the automatic furnace thermostats—this reference has good drawings and illustrations.
  • How the Sun Affects a Thermostat (Energy2D: Online Java Simulation)
  • "How Wax Pellet Thermostatic Valves Function" An Illustration August 7, 2017, at the Wayback Machine
  • "Diagrams of Wax Motors i.e. "Wax Pellets"" July 15, 2017, at the Wayback Machine
  • "Animation of Bimetallic Switch" August 26, 2017, at the Wayback Machine

thermostat, this, article, about, temperature, regulating, device, french, cooking, oven, temperature, scale, mark, other, cooking, temperature, scales, this, article, needs, additional, citations, verification, please, help, improve, this, article, adding, ci. This article is about the temperature regulating device For the French cooking oven temperature scale see Gas Mark Other cooking temperature scales This article needs additional citations for verification Please help improve this article by adding citations to reliable sources Unsourced material may be challenged and removed Find sources Thermostat news newspapers books scholar JSTOR March 2009 Learn how and when to remove this template message A thermostat is a regulating device component which senses the temperature of a physical system and performs actions so that the system s temperature is maintained near a desired setpoint PECO T8532 Thermostat with 365 Day Programmable CalendarHoneywell s The Round model T87 thermostat one of which is in the collection of the Smithsonian Next Generation Lux Products TX9600TS Universal 7 Day Programmable Touch Screen Thermostat A Honeywell electronic thermostat in a retail storeThermostats are used in any device or system that heats or cools to a setpoint temperature Examples include building heating central heating air conditioners HVAC systems water heaters as well as kitchen equipment including ovens and refrigerators and medical and scientific incubators In scientific literature these devices are often broadly classified as thermostatically controlled loads TCLs Thermostatically controlled loads comprise roughly 50 of the overall electricity demand in the United States 1 A thermostat operates as a closed loop control device as it seeks to reduce the error between the desired and measured temperatures Sometimes a thermostat combines both the sensing and control action elements of a controlled system such as in an automotive thermostat The word thermostat is derived from the Greek words 8ermos thermos hot and statos statos standing stationary Contents 1 Overview 2 Construction and control 3 Sensor types 4 History 5 Mechanical thermostats 5 1 Bimetal 5 2 Wax pellet 5 2 1 Automotive 5 2 2 Shower and other hot water controls 5 3 Analysis 5 4 Gas expansion 5 5 Pneumatic thermostats 6 Electrical and analog electronic thermostats 6 1 Bimetallic switching thermostats 6 1 1 Contact configuration nomenclature 6 2 Simple two wire thermostats 6 2 1 Millivolt thermostats 6 2 2 24 volt thermostats 6 2 3 Line voltage thermostats 7 Digital electronic thermostats 8 Thermostats and HVAC operation 8 1 Ignition sequences in modern conventional systems 8 2 Combination heating cooling regulation 8 3 Heat pump regulation 8 4 Thermostat location 8 5 Setback temperature 8 6 Dummy thermostats 9 See also 10 Notes and references 11 External linksOverview editA thermostat exerts control by switching heating or cooling devices on or off or by regulating the flow of a heat transfer fluid as needed to maintain the correct temperature A thermostat can often be the main control unit for a heating or cooling system in applications ranging from ambient air control to automotive coolant control Thermostats are used in any device or system that heats or cools to a setpoint temperature Examples include building heating central heating and air conditioners kitchen equipment such as ovens and refrigerators and medical and scientific incubators Construction and control editThermostats use different types of sensors to measure temperatures and actuate control operations Mechanical thermostats commonly use bimetallic strips converting a temperature change into mechanical displacement to actuate control of the heating or cooling sources Electronic thermostats instead use a thermistor or other semiconductor sensor processing temperature change as electronic signals to control the heating or cooling equipment Conventional thermostats are example of bang bang controllers as the controlled system either operates at full capacity once the setpoint is reached or keeps completely off Although it is the simplest program to implement such control method requires to include some hysteresis in order to prevent excessively rapid cycling of the equipment around the setpoint As a consequence conventional thermostats cannot control temperatures very precisely Instead there are oscillations of a certain magnitude usually 1 2 C 2 Such control is in general inaccurate inefficient and high level mechanical wear but for components like compressors it still has a significant cost advantage compared with more advanced ones allowing continuously variable capacity 3 Another consideration is the time delay of the controlled system To improve the control performance of the system thermostats can include an anticipator which stops heating cooling slightly earlier than reaching the setpoint as the system will continue to produce heat for a short while 4 Turning off exactly at the setpoint will cause actual temperature to exceed the desired range known as overshoot Bimetallic sensors can include a physical anticipator which has a thin wire touched on the thermostat When current passes the wire a small amount of heat is generated and transferred to the bimetallic coil Electronic thermostats have an electronic equivalent 5 When higher control precision is required a PID or MPC controller is preferred However they are nowadays mainly adopted for industrial purposes for example for semiconductor manufacturing factories or museums Sensor types editEarly technologies included mercury thermometers with electrodes inserted directly through the glass so that when a certain fixed temperature was reached the contacts would be closed by the mercury These were accurate to within a degree of temperature Common sensor technologies in use today include Bimetallic mechanical or electrical sensors Expanding wax pellets Electronic thermistors and semiconductor devices Electrical thermocouplesThese may then control the heating or cooling apparatus using Direct mechanical control Electrical signals Pneumatic signalsHistory editPossibly the earliest recorded examples of thermostatic control were built by a Dutch innovator Cornelis Drebbel 1572 1633 about 1620 in England He invented a mercury thermostat to regulate the temperature of a chicken incubator 6 This is one of the first recorded feedback controlled devices Modern thermostatic control was developed in the 1830s by Andrew Ure 1778 1857 a Scottish chemist The textile mills of the time needed a constant and steady temperature to operate optimally so Ure designed the bimetallic thermostat which would bend as one of the metals expanded in response to the increased temperature and cut off the energy supply 7 Warren S Johnson 1847 1911 of Wisconsin patented a bi metal room thermostat in 1883 and two years later sought a patent for the first multi zone thermostatic control system 8 9 Albert Butz 1849 1905 invented the electric thermostat and patented it in 1886 One of the first industrial uses of the thermostat was in the regulation of the temperature in poultry incubators Charles Hearson a British engineer designed the first modern incubator for eggs which was taken up for use on poultry farms in 1879 10 Mechanical thermostats editThis covers only devices which both sense and control using purely mechanical means Bimetal edit Domestic water and steam based central heating systems have traditionally been controlled by bi metallic strip thermostats and this is dealt with later in this article Purely mechanical control has been localised steam or hot water radiator bi metallic thermostats which regulated the individual flow However thermostatic radiator valves TRV are now being widely used Purely mechanical thermostats are used to regulate dampers in some rooftop turbine vents reducing building heat loss in cool or cold periods Some automobile passenger heating systems have a thermostatically controlled valve to regulate the water flow and temperature to an adjustable level In older vehicles the thermostat controls the application of engine vacuum to actuators that control water valves and flappers to direct the flow of air In modern vehicles the vacuum actuators may be operated by small solenoids under the control of a central computer Wax pellet edit Automotive edit Main article Wax thermostatic element nbsp Car engine thermostatPerhaps the most common example of purely mechanical thermostat technology in use today is the internal combustion engine cooling system thermostat used to maintain the engine near its optimum operating temperature by regulating the flow of coolant to an air cooled radiator This type of thermostat operates using a sealed chamber containing a wax pellet that melts and expands at a set temperature The expansion of the chamber operates a rod which opens a valve when the operating temperature is exceeded The operating temperature is determined by the composition of the wax Once the operating temperature is reached the thermostat progressively increases or decreases its opening in response to temperature changes dynamically balancing the coolant recirculation flow and coolant flow to the radiator to maintain the engine temperature in the optimum range On many automobile engines including all Chrysler Group and General Motors products the thermostat does not restrict flow to the heater core The passenger side tank of the radiator is used as a bypass to the thermostat flowing through the heater core This prevents formation of steam pockets before the thermostat opens and allows the heater to function before the thermostat opens Another benefit is that there is still some flow through the radiator if the thermostat fails Shower and other hot water controls edit A thermostatic mixing valve uses a wax pellet to control the mixing of hot and cold water A common application is to permit operation of an electric water heater at a temperature hot enough to kill Legionella bacteria above 60 C 140 F while the output of the valve produces water that is cool enough to not immediately scald 49 C 120 F Analysis edit A wax pellet driven valve can be analyzed through graphing the wax pellet s hysteresis which consists of two thermal expansion curves extension motion vs temperature increase and contraction motion vs temperature decrease The spread between the up and down curves visually illustrate the valve s hysteresis there is always hysteresis within wax driven valves due to the phase transition or phase change between solids and liquids Hysteresis can be controlled with specialized blended mixes of hydrocarbons tight hysteresis is what most desire however some applications require broader ranges Wax pellet driven valves are used in anti scald freeze protection over temp purge solar thermal energy or solar thermal automotive and aerospace applications among many others Gas expansion edit Thermostats are sometimes used to regulate gas ovens It consists of a gas filled bulb connected to the control unit by a slender copper tube The bulb is normally located at the top of the oven The tube ends in a chamber sealed by a diaphragm As the thermostat heats up the gas expands applying pressure to the diaphragm which reduces the flow of gas to the burner Pneumatic thermostats edit A pneumatic thermostat is a thermostat that controls a heating or cooling system via a series of air filled control tubes This control air system responds to the pressure changes due to temperature in the control tube to activate heating or cooling when required The control air typically is maintained on mains at 15 18 psi although usually operable up to 20 psi Pneumatic thermostats typically provide output branch post restrictor for single pipe operation pressures of 3 15 psi which is piped to the end device valve damper actuator pneumatic electric switch etc 11 The pneumatic thermostat was invented by Warren Johnson in 1895 12 soon after he invented the electric thermostat In 2009 Harry Sim was awarded a patent for a pneumatic to digital interface 13 that allows pneumatically controlled buildings to be integrated with building automation systems to provide similar benefits as direct digital control DDC Electrical and analog electronic thermostats editBimetallic switching thermostats edit nbsp Bimetallic thermostat for buildings Water and steam based central heating systems have traditionally had overall control by wall mounted bi metallic strip thermostats These sense the air temperature using the differential expansion of two metals to actuate an on off switch 14 Typically the central system would be switched on when the temperature drops below the setpoint on the thermostat and switched off when it rises above with a few degrees of hysteresis to prevent excessive switching Bi metallic sensing is now being superseded by electronic sensors A principal use of the bi metallic thermostat today is in individual electric convection heaters where control is on off based on the local air temperature and the setpoint desired by the user These are also used on air conditioners where local control is required Contact configuration nomenclature edit This follows the same nomenclature as described in Relay Force guided contacts relay and Switch Contact terminology NO stands for normally open This is the same as COR close on rise May be used to start a fan when it is becoming hot i e stop the fan when it has become cold enough NC stands for normally closed This is the same as OOR open on rise May be used to start a heater when it is becoming cold i e stop the heater when it has become warm enough CO stands for change over This serves both as NO and NC May be used to start a fan when it is becoming hot but also on the opposite terminal to start a heater when it is becoming cold Any leading number stands for number of contact sets like 1NO 1NC for one contact set with two terminals 1CO will also have one contact set even if it is a switch over with three terminals Simple two wire thermostats edit nbsp Millivolt thermostat mechanismThe illustration is the interior of a common two wire heat only household thermostat used to regulate a gas fired heater via an electric gas valve Similar mechanisms may also be used to control oil furnaces boilers boiler zone valves electric attic fans electric furnaces electric baseboard heaters and household appliances such as refrigerators coffee pots and hair dryers The power through the thermostat is provided by the heating device and may range from millivolts to 240 volts in common North American construction and is used to control the heating system either directly electric baseboard heaters and some electric furnaces or indirectly all gas oil and forced hot water systems Due to the variety of possible voltages and currents available at the thermostat caution must be taken when selecting a replacement device Setpoint control lever This is moved to the right for a higher temperature The round indicator pin in the center of the second slot shows through a numbered slot in the outer case Bimetallic strip wound into a coil The center of the coil is attached to a rotating post attached to lever 1 As the coil gets colder the moving end carrying 4 moves clockwise Flexible wire The left side is connected via one wire of a pair to the heater control valve Moving contact attached to the bimetal coil Thence to the heater s controller Fixed contact screw This is adjusted by the manufacturer It is connected electrically by a second wire of the pair to the thermocouple and the heater s electrically operated gas valve Magnet This ensures a good contact when the contact closes It also provides hysteresis to prevent short heating cycles as the temperature must be raised several degrees before the contacts will open As an alternative some thermostats instead use a mercury switch on the end of the bimetal coil The weight of the mercury on the end of the coil tends to keep it there also preventing short heating cycles However this type of thermostat is banned in many countries due to its highly and permanently toxic nature if broken When replacing these thermostats they must be regarded as chemical waste Not shown in the illustration is a separate bimetal thermometer on the outer case to show the actual temperature at the thermostat Millivolt thermostats edit As illustrated in the use of the thermostat above all of the power for the control system is provided by a thermopile which is a combination of many stacked thermocouples heated by the pilot light The thermopile produces sufficient electrical power to drive a low power gas valve which under control of one or more thermostat switches in turn controls the input of fuel to the burner This type of device is generally considered obsolete as pilot lights can waste a surprising amount of gas in the same way a dripping faucet can waste a large amount of water over an extended period and are also no longer used on stoves but are still to be found in many gas water heaters and gas fireplaces Their poor efficiency is acceptable in water heaters since most of the energy wasted on the pilot still represents a direct heat gain for the water tank The Millivolt system also makes it unnecessary for a special electrical circuit to be run to the water heater or furnace these systems are often completely self sufficient and can run without any external electrical power supply For tankless on demand water heaters pilot ignition is preferable because it is faster than hot surface ignition and more reliable than spark ignition Some programmable thermostats those that offer simple millivolt or two wire modes will control these systems 24 volt thermostats edit The majority of modern heating cooling heat pump thermostats operate on low voltage typically 24 volts AC control circuits The source of the 24 volt AC power is a control transformer installed as part of the heating cooling equipment The advantage of the low voltage control system is the ability to operate multiple electromechanical switching devices such as relays contactors and sequencers using inherently safe voltage and current levels 15 Built into the thermostat is a provision for enhanced temperature control using anticipation A heat anticipator generates a small amount of additional heat to the sensing element while the heating appliance is operating This opens the heating contacts slightly early to prevent the space temperature from greatly overshooting the thermostat setting A mechanical heat anticipator is generally adjustable and should be set to the current flowing in the heating control circuit when the system is operating A cooling anticipator generates a small amount of additional heat to the sensing element while the cooling appliance is not operating This causes the contacts to energize the cooling equipment slightly early preventing the space temperature from climbing excessively Cooling anticipators are generally non adjustable Electromechanical thermostats use resistance elements as anticipators Most electronic thermostats use either thermistor devices or integrated logic elements for the anticipation function In some electronic thermostats the thermistor anticipator may be located outdoors providing a variable anticipation depending on the outdoor temperature Thermostat enhancements include outdoor temperature display programmability and system fault indication While such 24 volt thermostats are incapable of operating a furnace when the mains power fails most such furnaces require mains power for heated air fans and often also hot surface or electronic spark ignition rendering moot the functionality of the thermostat In other circumstances such as piloted wall and gravity fanless floor and central heaters the low voltage system described previously may be capable of remaining functional when electrical power is unavailable There are no standards for wiring color codes but convention has settled on the following terminal codes and colors 16 17 In all cases the manufacturer s instructions should be considered definitive Terminal code Color DescriptionR Red 24 volt Return line to appliance often strapped to Rh and Rc Rh Red 24 volt HEAT load Return line Heat Rc Red 24 volt COOL load Return line Cool C Black Blue Brown Cyan 24 volt Common connection to relaysW W1 White HeatW2 Varies White Black 2nd Stage Backup HeatY Y1 Yellow CoolY2 Blue Orange Purple Yellow White 2nd Stage CoolG Green FanO Varies Orange Black Reversing valve Energize to Cool Heat Pump B Varies Blue Black Brown Orange Reversing valve Energize to Heat Heat Pump or CommonE Varies Blue Pink Gray Tan Emergency Heat Heat Pump S1 S2 Brown Black Blue Temperature Sensor Usually outdoors on a Heat Pump System T Varies Tan Gray Outdoor Anticipator Reset ThermistorX Varies Black Emergency Heat Heat Pump or CommonX2 Varies 2nd stage emergency heating or indicator lightsL Varies Service LightU Varies User programmable usually for humidifier K Yellow Green Combined Y and GPS Varies Pipe Sensor for two pipe heat cool systemsOlder mostly deprecated designations Terminal code Description5 V 24 volt ac supply4 M 24 volt HEAT load6 blank Not heat to close valveF Cool fan relay or Fault lightG Heat fan relayH Heat valveM Heat Pump compressorP Heat Pump defrostR Heat pump reversing valveVR 24 volt auxiliary heatY Auxiliary heatC Clock power usually two terminals or Cool relayT Transformer commonLine voltage thermostats edit Line voltage thermostats are most commonly used for electric space heaters such as a baseboard heater or a direct wired electric furnace If a line voltage thermostat is used system power in the United States 120 or 240 volts is directly switched by the thermostat With switching current often exceeding 40 amperes using a low voltage thermostat on a line voltage circuit will result at least in the failure of the thermostat and possibly a fire Line voltage thermostats are sometimes used in other applications such as the control of fan coil fan powered from line voltage blowing through a coil of tubing which is either heated or cooled by a larger system units in large systems using centralized boilers and chillers or to control circulation pumps in hydronic heating applications Some programmable thermostats are available to control line voltage systems Baseboard heaters will especially benefit from a programmable thermostat which is capable of continuous control as are at least some Honeywell models effectively controlling the heater like a lamp dimmer and gradually increasing and decreasing heating to ensure an extremely constant room temperature continuous control rather than relying on the averaging effects of hysteresis Systems which include a fan electric furnaces wall heaters etc must typically use simple on off controls Digital electronic thermostats editSee also Programmable thermostat nbsp Residential digital thermostat nbsp Lux Products Model TX9000TS Touch Screen Thermostat nbsp Lux Products WIN100 Heating amp Cooling Programmable Outlet Thermostat shown with control door closed and open Newer digital thermostats have no moving parts to measure temperature and instead rely on thermistors or other semiconductor devices such as a resistance thermometer resistance temperature detector Typically one or more regular batteries must be installed to operate it although some so called power stealing digital thermostats operated for energy harvesting use the common 24 volt AC circuits as a power source but will not operate on thermopile powered millivolt circuits used in some furnaces Each has an LCD screen showing the current temperature and the current setting Most also have a clock and time of day and even day of week settings for the temperature used for comfort and energy conservation Some advanced models have touch screens or the ability to work with home automation or building automation systems Digital thermostats use either a relay or a semiconductor device such as triac to act as a switch to control the HVAC unit Units with relays will operate millivolt systems but often make an audible click noise when switching on or off HVAC systems with the ability to modulate their output can be combined with thermostats that have a built in PID controller to achieve smoother operation There are also modern thermostats featuring adaptive algorithms to further improve the inertia prone system behaviour For instance setting those up so that the temperature in the morning at 7 a m should be 21 C 69 8 F makes sure that at that time the temperature will be 21 C 69 8 F where a conventional thermostat would just start working at that time The algorithms decide at what time the system should be activated in order to reach the desired temperature at the desired time 18 Other thermostat used for process industrial control where on off control is not suitable the PID control can also makes sure that the temperature is very stable for instance by reducing overshoots by fine tuning PID constants for set value SV 19 or maintaining temperature in a band by deploying hysteresis control 20 Most digital thermostats in common residential use in North America and Europe are programmable thermostats which will typically provide a 30 energy savings if left with their default programs adjustments to these defaults may increase or reduce energy savings 21 The programmable thermostat article provides basic information on the operation selection and installation of such a thermostat Thermostats and HVAC operation editIgnition sequences in modern conventional systems edit Gas Start draft inducer fan blower if the furnace is relatively recent to create a column of air flowing up the chimney Heat ignitor or start spark ignition system Open gas valve to ignite main burners Wait if furnace is relatively recent until the heat exchanger is at proper operating temperature before starting main blower fan or circulator pumpOil Similar to gas except rather than opening a valve the furnace will start an oil pump to inject oil into the burner Electric The blower fan or circulator pump will be started and a large electromechanical relay or TRIAC will turn on the heating elements Coal grain or pellet Generally rare today though grains such as corn wheat and barley or pellets made of wood bark or cardboard are increasing in popularity similar to gas except rather than opening a valve the furnace will start a screw to drive coal grain pellets into the fireboxWith non zoned typical residential one thermostat for the whole house systems when the thermostat s R or Rh and W terminals are connected the furnace will go through its start up procedure and produce heat With zoned systems some residential many commercial systems several thermostats controlling different zones in the building the thermostat will cause small electric motors to open valves or dampers and start the furnace or boiler if it is not already running Most programmable thermostats will control these systems Combination heating cooling regulation edit Depending on what is being controlled a forced air air conditioning thermostat generally has an external switch for heat off cool and another on auto to turn the blower fan on constantly or only when heating and cooling are running Four wires come to the centrally located thermostat from the main heating cooling unit usually located in a closet basement or occasionally in the attic One wire usually red supplies 24 volts AC power to the thermostat while the other three supply control signals from the thermostat usually white for heat yellow for cooling and green to turn on the blower fan The power is supplied by a transformer and when the thermostat makes contact between the 24 volt power and one or two of the other wires a relay back at the heating cooling unit activates the corresponding heat fan cool function of the unit s A thermostat when set to cool will only turn on when the ambient temperature of the surrounding room is above the set temperature Thus if the controlled space has a temperature normally above the desired setting when the heating cooling system is off it would be wise to keep the thermostat set to cool despite what the temperature is outside On the other hand if the temperature of the controlled area falls below the desired degree then it is advisable to turn the thermostat to heat Heat pump regulation edit source source source source Thermostat designThe heat pump is a refrigeration based appliance which reverses refrigerant flow between the indoor and outdoor coils This is done by energizing a reversing valve also known as a 4 way or change over valve During cooling the indoor coil is an evaporator removing heat from the indoor air and transferring it to the outdoor coil where it is rejected to the outdoor air During heating the outdoor coil becomes the evaporator and heat is removed from the outdoor air and transferred to the indoor air through the indoor coil The reversing valve controlled by the thermostat causes the change over from heat to cool Residential heat pump thermostats generally have an O terminal to energize the reversing valve in cooling Some residential and many commercial heat pump thermostats use a B terminal to energize the reversing valve in heating The heating capacity of a heat pump decreases as outdoor temperatures fall At some outdoor temperature called the balance point the ability of the refrigeration system to transfer heat into the building falls below the heating needs of the building A typical heat pump is fitted with electric heating elements to supplement the refrigeration heat when the outdoor temperature is below this balance point Operation of the supplemental heat is controlled by a second stage heating contact in the heat pump thermostat During heating the outdoor coil is operating at a temperature below the outdoor temperature and condensation on the coil may take place This condensation may then freeze onto the coil reducing its heat transfer capacity Heat pumps therefore have a provision for occasional defrost of the outdoor coil This is done by reversing the cycle to the cooling mode shutting off the outdoor fan and energizing the electric heating elements The electric heat in defrost mode is needed to keep the system from blowing cold air inside the building The elements are then used in the reheat function Although the thermostat may indicate the system is in defrost and electric heat is activated the defrost function is not controlled by the thermostat Since the heat pump has electric heat elements for supplemental and reheats the heat pump thermostat provides for use of the electric heat elements should the refrigeration system fail This function is normally activated by an E terminal on the thermostat When in emergency heat the thermostat makes no attempt to operate the compressor or outdoor fan Thermostat location edit The thermostat should not be located on an outside wall or where it could be exposed to direct sunlight at any time during the day It should be located away from the room s cooling or heating vents or device yet exposed to general airflow from the room s to be regulated 22 An open hallway may be most appropriate for a single zone system where living rooms and bedrooms are operated as a single zone If the hallway may be closed by doors from the regulated spaces then these should be left open when the system is in use If the thermostat is too close to the source controlled then the system will tend to short a cycle and numerous starts and stops can be annoying and in some cases shorten equipment life A multiple zoned system can save considerable energy by regulating individual spaces allowing unused rooms to vary in temperature by turning off the heating and cooling Setback temperature edit HVAC systems take a long time usually one to several hours to cool down or warm up the space from near outdoor conditions in summer or winter Thus it is a common practice to set setback temperatures when the space is not occupied night and or holidays On the one hand compared with maintaining at the original setpoint substantial energy consumption can be saved 23 On the other hand compared with turning off the system completely it avoids room temperature drifting too much from the comfort zone thus reducing the time of possible discomfort when the space is again occupied New thermostats are mostly programmable and include an internal clock that allows this setback feature to be easily incorporated Dummy thermostats edit It has been reported that many thermostats in office buildings are non functional dummy devices installed to give tenants employees an illusion of control 24 25 These dummy thermostats are in effect a type of placebo button However these thermostats are often used to detect the temperature in the zone even though their controls are disabled This function is often referred to as lockout 26 See also editSmart thermostat and Wi Fi thermostat Automatic control On off control OpenThermNotes and references edit Energy Information Administration Residential energy consumption survey U S Dept Energy Washington DC Tech Rep 2001 thermostathub June 26 2023 Easy Home Heating Get Started with the Danfoss Wireless Thermostat Thermostat Hub Retrieved October 23 2023 Homod Raad Z Gaeid Khalaf S Dawood Suroor M Hatami Alireza Sahari Khairul S August 2020 Evaluation of energy saving potential for optimal time response of HVAC control system in smart buildings Applied Energy 271 115255 doi 10 1016 j apenergy 2020 115255 S2CID 219769422 Roots W K 1962 An introduction to the assessment of line voltage thermostat performance for electric heating applications Transactions of the American Institute of Electrical Engineers Part II Applications and Industry 81 3 176 183 doi 10 1109 TAI 1962 6371813 ISSN 0097 2185 S2CID 51647958 James E Brumbaugh AudelHVAC Fundamentals Volume 2 Heating System Components Gas and Oil Burners and Automatic Controls John Wiley amp Sons 2004 ISBN 0764542079 pp 109 119 Tierie Gerrit Cornelis Drebbel Amsterdam HJ Paris 1932 PDF Retrieved May 3 2013 An Early History Of Comfort Heating The NEWS Magazine Troy Michigan BNP Media November 6 2001 Retrieved November 2 2014 Thermostat Maker Deploys Climate Control Against Climate Change America gov Archived from the original on April 18 2009 Retrieved October 3 2009 Johnson Controls Inc History Johnsoncontrols com November 7 2007 Retrieved October 3 2009 Falk Cynthia G 2012 Barns of New York Rural Architecture of the Empire State paperback First ed Ithaca New York Cornell University Press published May 1 2012 ISBN 978 0 8014 7780 5 Retrieved November 2 2014 Dr Fix It Explains a Common Pneumatic Comfort Control Circuit dr fix it com RTWEB 2005 Archived from the original on December 6 2017 Retrieved November 2 2014 Fehring T H ed Mechanical Engineering A Century of Progress NorCENergy Consultants LLC October 10 1980 Technology amp Engineering p 22 Pneumatic to digital devices systems and methods PDF Salazar Diet October 21 2019 Thermostats Everything You Need to Know Engineer Warehouse Retrieved March 12 2021 Electrical potentials at and below 24 volts are classed as Safety Extra Low Voltage under most electrical codes when supplied through an isolation transformer Sawyer Doc Thermostat Wire Color Codes dr fix it com Archived from the original on September 23 2015 Retrieved March 7 2015 1 Transtronics Inc Thermostat signals and wiring wiki xtronics com Retrieved March 7 2015 Honeywell smart response technology manualslib com Retrieved October 10 2018 Smart PID temperature control smartpid com September 19 2016 Retrieved October 10 2018 Temperature Controllers Using Hysteresis panasonic com Retrieved October 10 2018 Summary of Research Findings From the Programmable Thermostat Market PDF Energy Star Retrieved March 12 2021 KMC Controls Room Sensor and Thermostat Mounting and Maintenance Application Guide PDF Retrieved April 12 2021 Moon Jin Woo Han Seung Hoon February 1 2011 Thermostat strategies impact on energy consumption in residential buildings Energy and Buildings 43 2 338 346 doi 10 1016 j enbuild 2010 09 024 ISSN 0378 7788 Sandberg Jared January 15 2003 Employees Only Think They Control Thermostat The Wall Street Journal Retrieved September 2 2009 Katrina C Arabe April 11 2003 Dummy Thermostats Cool Down Tempers Not Temperatures Retrieved February 13 2010 Example datasheet of current art thermostat exhibiting lockout functionality http cgproducts johnsoncontrols com MET PDF 12011079 pdfExternal links edit nbsp Wikimedia Commons has media related to Thermostats Professional Reference Guide How A Thermostat Tends Your Furnance 1951 article on the basics of the automatic furnace thermostats this reference has good drawings and illustrations How the Sun Affects a Thermostat Energy2D Online Java Simulation How Wax Pellet Thermostatic Valves Function An Illustration Archived August 7 2017 at the Wayback Machine Diagrams of Wax Motors i e Wax Pellets Archived July 15 2017 at the Wayback Machine Animation of Bimetallic Switch Archived August 26 2017 at the Wayback Machine Portals nbsp Energy nbsp Electronics Retrieved from https en wikipedia org w index php title Thermostat amp oldid 1202653115, wikipedia, wiki, book, books, library,

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