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Wikipedia

Dairy

A dairy is a place where milk is stored and where butter, cheese and other dairy products are made, or a place where those products are sold.[1]: 325 [2]: 284  It may be a room, a building or a larger establishment.[2]: 284  In the United States, the word may also describe a dairy farm or the part of a mixed farm dedicated to milk for human consumption,[2]: 284  whether from cows, buffaloes, goats, sheep, horses or camels.

Old mountain pasture dairy in Schröcken, Vorarlberg, Austria, in the Bregenz Forest

The attributive dairy describes milk-based products, derivatives and processes, and the animals and workers involved in their production, for example dairyman, dairymaid, dairy cattle or dairy goat. A dairy farm produces milk and a dairy factory processes it into a variety of dairy products. These establishments constitute the global dairy industry, part of the food industry.

Terminology

Terminology differs between countries. In the United States, for example, an entire dairy farm is commonly called a "dairy". The building or farm area where milk is harvested from the cow is often called a "milking parlor" or "parlor", except in the case of smaller dairies, where cows are often put on pasture, and usually milked in "stanchion barns". The farm area where milk is stored in bulk tanks is known as the farm's "milk house". Milk is then hauled (usually by truck) to a "dairy plant", also referred to as a "dairy", where raw milk is further processed and prepared for commercial sale of dairy products.

In New Zealand, farm areas for milk harvesting are also called "milking parlours", and are historically known as "milking sheds".[citation needed][3] As in the United States, sometimes milking sheds are referred to by their type, such as "herring bone shed" or "pit parlour". Parlour design has evolved from simple barns or sheds to large rotary structures in which the workflow (throughput of cows) is very efficiently handled. In some countries, especially those with small numbers of animals being milked, the farm may perform the functions of a dairy plant, processing their own milk into saleable dairy products, such as butter, cheese, or yogurt. This on-site processing is a traditional method of producing specialist milk products, common in Europe.

In the United States a dairy can also be a place that processes, distributes and sells dairy products, or a room, building or establishment where milk is stored and processed into milk products, such as butter or cheese. In New Zealand English the singular use of the word dairy almost exclusively refers to a corner shop, or superette. This usage is historical as such shops were a common place for the public to buy milk products.

History

Milk producing animals have been domesticated for thousands of years. Initially, they were part of the subsistence farming that nomads engaged in. As the community moved about the country, their animals accompanied them. Protecting and feeding the animals were a major part of the symbiotic relationship between the animals and the herders.

In the more recent past, people in agricultural societies owned dairy animals that they milked for domestic and local (village) consumption, a typical example of a cottage industry. The animals might serve multiple purposes (for example, as a draught animal for pulling a plow as a youngster, and at the end of its useful life as meat). In this case, the animals were normally milked by hand and the herd size was quite small, so that all of the animals could be milked in less than an hour—about 10 per milker. These tasks were performed by a dairymaid (dairywoman) or dairyman. The word dairy harkens back to Middle English dayerie, deyerie, from deye (female servant or dairymaid) and further back to Old English dæge (kneader of bread).

With industrialisation and urbanisation, the supply of milk became a commercial industry, with specialised breeds of cattle being developed for dairy, as distinct from beef or draught animals. Initially, more people were employed as milkers, but it soon turned to mechanisation with machines designed to do the milking.

 
Farmer milking a cow by hand

Historically, the milking and the processing took place close together in space and time: on a dairy farm. People milked the animals by hand; on farms where only small numbers are kept, hand-milking may still be practised. Hand-milking is accomplished by grasping the teats (often pronounced tit or tits) in the hand and expressing milk either by squeezing the fingers progressively, from the udder end to the tip, or by squeezing the teat between thumb and index finger, then moving the hand downward from udder towards the end of the teat. The action of the hand or fingers is designed to close off the milk duct at the udder (upper) end and, by the movement of the fingers, close the duct progressively to the tip to express the trapped milk. Each half or quarter of the udder is emptied one milk-duct capacity at a time.

The stripping action is repeated, using both hands for speed. Both methods result in the milk that was trapped in the milk duct being squirted out the end into a bucket that is supported between the knees (or rests on the ground) of the milker, who usually sits on a low stool.

Traditionally the cow, or cows, would stand in the field or paddock while being milked. Young stock, heifers, would have to be trained to remain still to be milked. In many countries, the cows were tethered to a post and milked.

Structure of the industry

While most countries produce their own milk products, the structure of the dairy industry varies in different parts of the world. In major milk-producing countries most milk is distributed through whole sale markets. In Ireland and Australia, for example, farmers' co-operatives own many of the large-scale processors, while in the United States many farmers and processors do business through individual contracts. In the United States, the country's 196 farmers' cooperatives sold 86% of milk in the U.S. in 2002, with five cooperatives accounting for half that. This was down from 2,300 cooperatives in the 1940s.[4] In developing countries, the past practice of farmers marketing milk in their own neighbourhoods is changing rapidly. Notable developments include considerable foreign investment in the dairy industry and a growing role for dairy cooperatives. Output of milk is growing rapidly in such countries and presents a major source of income growth for many farmers.[5]

As in many other branches of the food industry, dairy processing in the major dairy producing countries has become increasingly concentrated, with fewer but larger and more efficient plants operated by fewer workers. This is notably the case in the United States, Europe, Australia and New Zealand. In 2009, charges of antitrust violations have been made against major dairy industry players in the United States, which critics call "Big Milk".[6] Another round of price fixing charges was settled in 2016.[7]

Government intervention in milk markets was common in the 20th century. A limited antitrust exemption was created for U.S. dairy cooperatives by the Capper–Volstead Act of 1922. In the 1930s, some U.S. states adopted price controls, and Federal Milk Marketing Orders started under the Agricultural Marketing Agreement Act of 1937 and continue in the 2000s. The Federal Milk Price Support Program began in 1949.[4] The Northeast Dairy Compact regulated wholesale milk prices in New England from 1997 to 2001.[8]

Plants producing liquid milk and products with short shelf life, such as yogurts, creams and soft cheeses, tend to be located on the outskirts of urban centres close to consumer markets. Plants manufacturing items with longer shelf life, such as butter, milk powders, cheese and whey powders, tend to be situated in rural areas closer to the milk supply. Most large processing plants tend to specialise in a limited range of products. Exceptionally, however, large plants producing a wide range of products are still common in Eastern Europe, a holdover from the former centralised, supply-driven concept of the market under Communist governments.[9]

As processing plants grow fewer and larger, they tend to acquire bigger, more automated and more efficient equipment. While this technological tendency keeps manufacturing costs lower, the need for long-distance transportation often increases the environmental impact.[10]

Milk production is irregular, depending on cow biology. Producers must adjust the mix of milk which is sold in liquid form vs. processed foods (such as butter and cheese) depending on changing supply and demand.[4]

Milk supply contracts

In the European Union, milk supply contracts are regulated by Article 148 of Regulation 1308/2013 – Establishing a common organisation of the markets in agricultural products and repealing Council Regulations (EEC) No 922/72, (EEC) No 234/79, (EC) No 1037/2001 and (EC) No 1234/2007, which permits member states to create a requirement for the supply of milk from a farmer to a raw milk processor to be backed by a written contract, or to ensure that the first purchaser of milk to make a written offer to the farmer, although in this case the farmer may not be required to enter into a contract.[11]

Thirteen EU member states including France and Spain have introduced laws on compulsory or mandatory written milk contracts (MWC's) between farmers and processors. The Scottish Government published an analysis of the dairy supply chain and the application of mandatory written contracts across the European Union in 2019, to evaluate the impact of the contracts where they have been adopted.[12] In the UK, a voluntary code of best practice on contractual relationships in the dairy sector was agreed by industry during 2012: this set out minimum standards of good practice for contracts between producers and purchasers.[13] During 2020 the UK government has undertaken a consultation exercise to determine which contractual measures, if any, would improve the resilience of the dairy industry for the future.[14]

The Australian government has also introduced a mandatory dairy code of conduct.[13]

Farming

 
A cow being milked in British Palestine, 1936

When it became necessary to milk larger cows, the cows would be brought to a shed or barn that was set up with stalls (milking stalls) where the cows could be confined their whole life while they were milked. One person could milk more cows this way, as many as 20 for a skilled worker. But having cows standing about in the yard and shed waiting to be milked is not good for the cow, as she needs as much time in the paddock grazing as is possible. It is usual to restrict the twice-daily milking to a maximum of an hour and a half each time. It makes no difference whether one milks 10 or 1000 cows, the milking time should not exceed a total of about three hours each day for any cow as they should be in stalls and laying down as long as possible to increase comfort which will in turn aid in milk production. A cow is physically milked for only about 10 minutes a day depending on her milk letdown time and the number of milkings per day.

As herd sizes increased there was more need to have efficient milking machines, sheds, milk-storage facilities (vats), bulk-milk transport and shed cleaning capabilities and the means of getting cows from paddock to shed and back.

As herd numbers increased so did the problems of animal health. In New Zealand two approaches to this problem have been used. The first was improved veterinary medicines (and the government regulation of the medicines) that the farmer could use. The other was the creation of veterinary clubs where groups of farmers would employ a veterinarian (vet) full-time and share those services throughout the year. It was in the vet's interest to keep the animals healthy and reduce the number of calls from farmers, rather than to ensure that the farmer needed to call for service and pay regularly.

This daily milking routine goes on for about 300 to 320 days per year that the cow stays in milk. Some small herds are milked once a day for about the last 20 days of the production cycle but this is not usual for large herds. If a cow is left unmilked just once she is likely to reduce milk-production almost immediately and the rest of the season may see her dried off (giving no milk) and still consuming feed. However, once-a-day milking is now being practised more widely in New Zealand for profit and lifestyle reasons. This is effective because the fall in milk yield is at least partially offset by labour and cost savings from milking once per day. This compares to some intensive farm systems in the United States that milk three or more times per day due to higher milk yields per cow and lower marginal labour costs.

Farmers who are contracted to supply liquid milk for human consumption (as opposed to milk for processing into butter, cheese, and so on—see milk) often have to manage their herd so that the contracted number of cows are in milk the year round, or the required minimum milk output is maintained. This is done by mating cows outside their natural mating time so that the period when each cow in the herd is giving maximum production is in rotation throughout the year.

Northern hemisphere farmers who keep cows in barns almost all the year usually manage their herds to give continuous production of milk so that they get paid all year round. In the southern hemisphere the cooperative dairying systems allow for two months of no productivity because their systems are designed to take advantage of maximum grass and milk production in the spring and because the milk processing plants pay bonuses in the dry (winter) season to carry the farmers through the mid-winter break from milking. It also means that cows have a rest from milk production when they are most heavily pregnant. Some year-round milk farms are penalised financially for overproduction at any time in the year by being unable to sell their overproduction at current prices.

Artificial insemination (AI) is common in all high-production herds in order to improve the genetics of the female offspring which will be raised for replacements. AI also reduces the need for keeping potentially dangerous bulls on the farm. Male calves are sold to be raised for beef or veal, or slaughtered due to lack of profitability.[15] A cow will calve or freshen about once a year, until she is culled because of declining production, infertility or other health problems. Then the cow will be sold, most often going to slaughter.[16]

Industrial processing

 
A Fonterra cooperative dairy factory in Australia
 
Interior of a cheese factory in Seine-et-Marne, France
 
A tank truck parked in front of the Satamaito dairy in Pori, Finland

Dairy plants process the raw milk they receive from farmers so as to extend its marketable life. Two main types of processes are employed: heat treatment to ensure the safety of milk for human consumption and to lengthen its shelf-life, and dehydrating dairy products such as butter, hard cheese and milk powders so that they can be stored.

Cream and butter

Today, milk is separated by huge machines in bulk into cream and skim milk. The cream is processed to produce various consumer products, depending on its thickness, its suitability for culinary uses and consumer demand, which differs from place to place and country to country.

Some milk is dried and powdered, some is condensed (by evaporation) mixed with varying amounts of sugar and canned. Most cream from New Zealand and Australian factories is made into butter. This is done by churning the cream until the fat globules coagulate and form a monolithic mass. This butter mass is washed and, sometimes, salted to improve keeping qualities. The residual buttermilk goes on to further processing. The butter is packaged (25 to 50 kg boxes) and chilled for storage and sale. At a later stage these packages are broken down into home-consumption sized packs.

Skimmed milk

The product left after the cream is removed is called skim, or skimmed, milk. To make a consumable liquid a portion of cream is returned to the skim milk to make low fat milk (semi-skimmed) for human consumption. By varying the amount of cream returned, producers can make a variety of low-fat milks to suit their local market. Whole milk is also made by adding cream back to the skim to form a standardised product. Other products, such as calcium, vitamin D, and flavouring, are also added to appeal to consumers.

Casein

Casein is the predominant phosphoprotein found in fresh milk. It has a very wide range of uses from being a filler for human foods, such as in ice cream, to the manufacture of products such as fabric, adhesives, and plastics.

Cheese

Cheese is another product made from milk. Whole milk is reacted to form curds that can be compressed, processed and stored to form cheese. In countries where milk is legally allowed to be processed without pasteurisation, a wide range of cheeses can be made using the bacteria found naturally in the milk. In most other countries, the range of cheeses is smaller and the use of artificial cheese curing is greater. Whey is also the byproduct of this process. Some people with lactose intolerance are surprisingly able to eat certain types of cheese. This is because some traditionally made hard cheeses, and soft ripened cheeses may create less reaction than the equivalent amount of milk because of the processes involved. Fermentation and higher fat content contribute to lesser amounts of lactose. Traditionally made Emmental or Cheddar might contain 10% of the lactose found in whole milk. In addition, the ageing methods of traditional cheeses (sometimes over two years) reduce their lactose content to practically nothing.[17] Commercial cheeses, however, are often manufactured by processes that do not have the same lactose-reducing properties. Ageing of some cheeses is governed by regulations;[18] in other cases there is no quantitative indication of degree of ageing and concomitant lactose reduction, and lactose content is not usually indicated on labels.

Whey

In earlier times, whey or milk serum was considered to be a waste product and it was, mostly, fed to pigs as a convenient means of disposal. Beginning about 1950, and mostly since about 1980, lactose and many other products, mainly food additives, are made from both casein and cheese whey.

Yogurt

Yogurt (or yoghurt) making is a process similar to cheese making, only the process is arrested before the curd becomes very hard.

Milk powders

Milk is also processed by various drying processes into powders. Whole milk, skim milk, buttermilk, and whey products are dried into a powder form and used for human and animal consumption. The main difference between production of powders for human or for animal consumption is in the protection of the process and the product from contamination. Some people drink milk reconstituted from powdered milk, because milk is about 88% water and it is much cheaper to transport the dried product.

Other milk products

Kumis is produced commercially in Central Asia. Although traditionally made from mare's milk, modern industrial variants may use cow's milk. In India, which produces 22% of global milk production (as at 2018), a range of traditional milk-based products are produced commercially.

Milking

 
Preserved Express Dairies three-axle Milk Tank Wagon at the Didcot Railway Centre, based on an SR chassis
 
Milk churns on a railway platform

Originally, milking and processing took place on the dairy farm itself. Later, cream was separated from the milk by machine on the farm, and transported to a factory to be made into butter. The skim milk was fed to pigs. This allowed for the high cost of transport (taking the smallest volume high-value product), primitive trucks and the poor quality of roads. Only farms close to factories could afford to take whole milk, which was essential for cheesemaking in industrial quantities, to them.

Originally milk was distributed in 'pails', a lidded bucket with a handle. These proved impractical for transport by road or rail, and so the milk churn was introduced, based on the tall conical shape of the butter churn. Later large railway containers, such as the British Railway Milk Tank Wagon were introduced, enabling the transport of larger quantities of milk, and over longer distances.

The development of refrigeration and better road transport, in the late 1950s, has meant that most farmers milk their cows and only temporarily store the milk in large refrigerated bulk tanks, from where it is later transported by truck to central processing facilities.

In many European countries, particularly the United Kingdom, milk is then delivered direct to customers' homes by a milk float.

In the United States, a dairy cow produced about 5,300 pounds (2,400 kg) of milk per year in 1950, while the average Holstein cow in 2019 produces more than 23,000 pounds (10,000 kg) of milk per year.[19]

Milking machines

 
The milking machine extracts milk from all teats.

Milking machines are used to harvest milk from cows when manual milking becomes inefficient or labour-intensive. One early model was patented in 1907.[20] The milking unit is the portion of a milking machine for removing milk from an udder. It is made up of a claw, four teatcups, (Shells and rubber liners) long milk tube, long pulsation tube, and a pulsator. The claw is an assembly that connects the short pulse tubes and short milk tubes from the teatcups to the long pulse tube and long milk tube. (Cluster assembly) Claws are commonly made of stainless steel or plastic or both. Teatcups are composed of a rigid outer shell (stainless steel or plastic) that holds a soft inner liner or inflation. Transparent sections in the shell may allow viewing of liner collapse and milk flow. The annular space between the shell and liner is called the pulse chamber.

Milking machines work in a way that is different from hand milking or calf suckling. Continuous vacuum is applied inside the soft liner to massage milk from the teat by creating a pressure difference across the teat canal (or opening at the end of the teat). Vacuum also helps keep the machine attached to the cow. The vacuum applied to the teat causes congestion of teat tissues (accumulation of blood and other fluids). Atmospheric air is admitted into the pulsation chamber about once per second (the pulsation rate) to allow the liner to collapse around the end of teat and relieve congestion in the teat tissue. The ratio of the time that the liner is open (milking phase) and closed (rest phase) is called the pulsation ratio.

The four streams of milk from the teatcups are usually combined in the claw and transported to the milkline, or the collection bucket (usually sized to the output of one cow) in a single milk hose. Milk is then transported (manually in buckets) or with a combination of airflow and mechanical pump to a central storage vat or bulk tank. Milk is refrigerated on the farm in most countries either by passing through a heat-exchanger or in the bulk tank, or both.

The photo to the right shows a bucket milking system with the stainless steel bucket visible on the far side of the cow. The two rigid stainless steel teatcup shells applied to the front two quarters of the udder are visible. The top of the flexible liner is visible at the top of the shells as are the short milk tubes and short pulsation tubes extending from the bottom of the shells to the claw. The bottom of the claw is transparent to allow observation of milk flow. When milking is completed the vacuum to the milking unit is shut off and the teatcups are removed.

Milking machines keep the milk enclosed and safe from external contamination. The interior 'milk contact' surfaces of the machine are kept clean by a manual or automated washing procedures implemented after milking is completed. Milk contact surfaces must comply with regulations requiring food-grade materials (typically stainless steel and special plastics and rubber compounds) and are easily cleaned.

Most milking machines are powered by electricity but, in case of electrical failure, there can be an alternative means of motive power, often an internal combustion engine, for the vacuum and milk pumps.

Milking shed layouts

 
Milking parlour at Pardes Hanna Agricultural High School, Israel

Bail-style sheds

This type of milking facility was the first development, after open-paddock milking, for many farmers. The building was a long, narrow, lean-to shed that was open along one long side. The cows were held in a yard at the open side and when they were about to be milked, they were positioned in one of the bails (stalls). Usually, the cows were restrained in the bail with a breech chain and a rope to restrain the outer back leg. The cow could not move about excessively and the milker could expect not to be kicked or trampled while sitting on a (three-legged) stool and milking into a bucket. When each cow was finished, she backed out into the yard again. The UK bail, initially developed by Wiltshire dairy farmer Arthur Hosier, was a six standing mobile shed with steps that the cow mounted, so the herdsman didn't have to bend so low. The milking equipment was much as today, a vacuum from a pump, pulsators, a claw-piece with pipes leading to the four shells and liners that stimulate and suck the milk from the teat. The milk went into churns, via a cooler.

As herd sizes increased a door was set into the front of each bail so that when the milking was done for any cow the milker could, after undoing the leg-rope and with a remote link, open the door and allow her to exit to the pasture. The door was closed, the next cow walked into the bail and was secured. When milking machines were introduced bails were set in pairs so that a cow was being milked in one paired bail while the other could be prepared for milking. When one was finished the machine's cups are swapped to the other cow. This is the same as for Swingover Milking Parlours as described below except that the cups are loaded on the udder from the side. As herd numbers increased it was easier to double-up the cup-sets and milk both cows simultaneously than to increase the number of bails. About 50 cows an hour can be milked in a shed with 8 bails by one person. Using the same teat cups for successive cows has the danger of transmitting infection, mastitis, from one cow to another. Some farmers have devised their own ways to disinfect the clusters between cows.

Herringbone milking parlours

In herringbone milking sheds, or parlours, cows enter, in single file, and line up almost perpendicular to the central aisle of the milking parlour on both sides of a central pit in which the milker works (you can visualise a fishbone with the ribs representing the cows and the spine being the milker's working area; the cows face outward). After washing the udder and teats the cups of the milking machine are applied to the cows, from the rear of their hind legs, on both sides of the working area. Large herringbone sheds can milk up to 600 cows efficiently with two people.

Swingover milking parlours

Swingover parlours are the same as herringbone parlours except they have only one set of milking cups to be shared between the two rows of cows, as one side is being milked the cows on the other side are moved out and replaced with unmilked ones. The advantage of this system is that it is less costly to equip, however it operates at slightly better than half-speed and one would not normally try to milk more than about 100 cows with one person.

 
80-stand rotary dairy that is fully computerised and records milk production

Rotary milking sheds

Rotary milking sheds (also known as Rotary milking parlor) consist of a turntable with about 12 to 100 individual stalls for cows around the outer edge. A "good" rotary will be operated with 24–32 (~48–50+) stalls by one (two) milkers. The turntable is turned by an electric-motor drive at a rate that one turn is the time for a cow to be milked completely. As an empty stall passes the entrance a cow steps on, facing the center, and rotates with the turntable. The next cow moves into the next vacant stall and so on. The operator, or milker, cleans the teats, attaches the cups and does any other feeding or whatever husbanding operations that are necessary. Cows are milked as the platform rotates. The milker, or an automatic device, removes the milking machine cups and the cow backs out and leaves at an exit just before the entrance. The rotary system is capable of milking very large herds—over a thousand cows.

Automatic milking sheds

Automatic milking or 'robotic milking' sheds can be seen in Australia, New Zealand, the U.S., Canada, and many European countries. Current automatic milking sheds use the voluntary milking (VM) method. These allow the cows to voluntarily present themselves for milking at any time of the day or night, although repeat visits may be limited by the farmer through computer software. A robot arm is used to clean teats and apply milking equipment, while automated gates direct cow traffic, eliminating the need for the farmer to be present during the process. The entire process is computer controlled.[21]

Supplementary accessories in sheds

Farmers soon realised that a milking shed was a good place to feed cows supplementary foods that overcame local dietary deficiencies or added to the cows' wellbeing and production. Each bail might have a box into which such feed is delivered as the cow arrives so that she is eating while being milked. A computer can read the eartag of each animal to ration the correct individual supplement. A close alternative is to use 'out-of-parlour-feeders', stalls that respond to a transponder around the cow's neck that is programmed to provide each cow with a supplementary feed, the quantity dependent on her production, stage in lactation, and the benefits of the main ration

The holding yard at the entrance of the shed is important as a means of keeping cows moving into the shed. Most yards have a powered gate that ensures that the cows are kept close to the shed.

Water is a vital commodity on a dairy farm: cows drink about 20 gallons (80 litres) a day, sheds need water to cool and clean them. Pumps and reservoirs are common at milking facilities. Water can be warmed by heat transfer with milk.

Temporary milk storage

Milk coming from the cow is transported to a nearby storage vessel by the airflow leaking around the cups on the cow or by a special "air inlet" (5–10 L/min free air) in the claw. From there it is pumped by a mechanical pump and cooled by a heat exchanger. The milk is then stored in a large vat, or bulk tank, which is usually refrigerated until collection for processing.

Waste disposal and Wastewater management

 
Manure spreader going to the field from a dairy farm, Elba, New York

In countries where cows are grazed outside year-round, there is little waste disposal to deal with. The most concentrated waste is at the milking shed, where the animal waste may be liquefied (during the water-washing process) or left in a more solid form, either to be returned to be used on farm ground as organic fertiliser.[22]

In the associated milk processing factories, most of the waste is washing water that is treated, usually by composting, and spread on farm fields in either liquid or solid form. This is much different from half a century ago, when the main products were butter, cheese and casein, and the rest of the milk had to be disposed of as waste (sometimes as animal feed).[23]

In the dairy industries, two are main types of wastewater produced; dairy wastewater and cheese whey. Dairy wastewater consists of material losses from the dairy products, effluents from the washing of tanks and equipment and sanitary wastewater from toilets and sinks.[24] The typical concentrations of BOD and total Kjeldahl nitrogen for dairy wastewater range from 1200 to 5000 mg/L and 30 to 200 mg/L, respectively.[25] Cheese whey is the liquid remaining after the formation of curds. It contains important amounts of carbohydrates, proteins, lactic acid, fats, and salts and its BOD value can exceed 40,000 mg/L.[26] Dairy wastewater management usually includes equalisation, neutralisation and physical separation followed by biological treatment, while cheese whey is treated in anaerobic digesters or passes through membranes for proteins recovery.[25]

In dairy-intensive areas, various methods have been proposed for disposing of large quantities of milk. Large application rates of milk onto land, or disposing in a hole, is problematic as the residue from the decomposing milk will block the soil pores and thereby reduce the water infiltration rate through the soil profile. As recovery of this effect can take time, any land-based application needs to be well managed and considered.[27] Other waste milk disposal methods commonly employed include solidification and disposal at a solid waste landfill, disposal at a wastewater treatment plant, or discharge into a sanitary sewer.[28]

Associated diseases

Dairy products manufactured under unsanitary or unsuitable conditions have an increased chance of containing bacteria. Proper sanitation practices help to reduce the rate of bacterial contamination, and pasteurisation greatly decreases the amount of contaminated milk that reaches the consumer. Many countries have required government oversight and regulations regarding dairy production, including requirements for pasteurisation.

  • Leptospirosis is an infection that can be transmitted to people who work in dairy production through exposure to urine or to contaminated water or soil.[29][30]
  • Cowpox is a virus that today is rarely found in either cows or humans. It is a historically important disease, as it led to the first vaccination against the now eradicated smallpox.
  • Tuberculosis can be transmitted from cattle, mainly via milk products that are unpasteurised. The disease has been eradicated from many countries by testing for the disease and culling suspected animals.
  • Brucellosis is a bacterial disease transmitted to humans by dairy products and direct animal contact. Brucellosis has been eradicated from certain countries by testing for the disease and culling suspected animals.
  • Listeria is a bacterial disease associated with unpasteurised milk, and can affect some cheeses made in traditional ways. Careful observance of the traditional cheesemaking methods achieves reasonable protection for the consumer.
  • Crohn's disease has been linked to infection with the bacterium M. paratuberculosis,[31][32][33][34][35] which has been found in pasteurised retail milk in the UK and the USA.[36] M. paratuberculosis causes a similar disorder, Johne's disease, in livestock.

Animal rights

A portion of the population,[37] including vegans and many Jains, object to dairy production as unethical, cruel to animals, and environmentally deleterious. They do not consume dairy products. They state that cattle suffer under conditions employed by the dairy industry.[38][39]

Animal rights scholars consider dairy as part of the animal–industrial complex. According to Kathleen Stachowski, the animal–industrial complex "naturalizes the human as a consumer of other animals," whose enormity includes "its long reach into our lives, and how well it has done its job normalizing brutality toward the animals whose very existence is forgotten".[40] She states that the corporate dairy industry, the government, and schools forms the animal–industrial complex troika of immense influence, which hides from the public's view the animal rights violations and cruelties happening within the dairy industry.[40] Stachowski also states that the troika "hijacks" schoolchildren by promoting milk in the K-12 nutrition education curriculum and making them "eat the products of industrial animal production".[40]

Bovine growth hormone

In 1937, it was found that bovine somatotropin (BST or bovine growth hormone) would increase the yield of milk. Several pharmaceutical companies developed commercial rBST products and they have been approved for use in the U.S., Mexico, Brazil, India, Russia, and at least ten others. The World Health Organization, and others have stated that dairy products and meat from BST-treated cows are safe for human consumption. However, based on negative animal welfare effects,[41] rBST has not been allowed in Canada, Australia, New Zealand, Japan, Israel, or the European Union since 2000 – and in the U.S. has lost popularity due to consumer demands for rBST-free cows,[42][43] with only about 17% of all cows in America now receiving rBST.[44]

See also

References

  1. ^ Agnes Margaret Macdonald (editor) (1972). Chambers Twentieth Century Dictionary, fourth edition. Edinburgh: W & R Chambers. ISBN 055010206X.
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Further reading

  • Fuquay, John W. ed. Encyclopedia of Dairy Sciences (2nd Edition, 4 vol 2011), comprehensive coverage
  • Jay, J. M. (1992). Modern Food Microbiology; 4th edition. New York: Chapman & Hall. pp. 237–9.
  • Lampe, Markus, and Paul Sharp. A Land of Milk and Butter: How Elites Created the Modern Danish Dairy Industry (U of Chicago Press, 2018) online review
  • Potter, N. N. & J. H. Hotchkiss. (1995). Food Science; 5th Edition. New York: Chapman & Hall. pp. 279–315.
  • Scott, A., Reinhold, S., Hermes, T. et al. "Emergence and intensification of dairying in the Caucasus and Eurasian steppes". Nature Ecology & Evolution (2022). https://doi.org/10.1038/s41559-022-01701-6
  • Swasigood, H. E. (1985). "Characteristics of Edible Fluids of Animal Origin: Milk". In Food Chemistry; 2nd edition. Revised and Expanded. O. R. Fennema, Ed. New York: Marcel Dekker, Inc. pp. 791–827.
  • Doug Reinemann (18 July 2018). "Milking Machines:The First 100 Years". pbswisconsin.org. Retrieved 10 June 2021.
  • Wolfson, D. J. (1996). "Beyond the law: Agribusiness and the systemic abuse of animals raised for food or food production". Animal Law. 2: 123.
  • Fream, William (1911). "Dairy and Dairy-farming" . Encyclopædia Britannica. Vol. 7 (11th ed.). pp. 737–761.

dairy, descriptor, convenience, stores, zealand, store, other, uses, disambiguation, this, article, needs, additional, citations, verification, please, help, improve, this, article, adding, citations, reliable, sources, unsourced, material, challenged, removed. For the descriptor of convenience stores in New Zealand see Dairy store For other uses see Dairy disambiguation This article needs additional citations for verification Please help improve this article by adding citations to reliable sources Unsourced material may be challenged and removed Find sources Dairy news newspapers books scholar JSTOR January 2023 Learn how and when to remove this template message A dairy is a place where milk is stored and where butter cheese and other dairy products are made or a place where those products are sold 1 325 2 284 It may be a room a building or a larger establishment 2 284 In the United States the word may also describe a dairy farm or the part of a mixed farm dedicated to milk for human consumption 2 284 whether from cows buffaloes goats sheep horses or camels Old mountain pasture dairy in Schrocken Vorarlberg Austria in the Bregenz Forest The attributive dairy describes milk based products derivatives and processes and the animals and workers involved in their production for example dairyman dairymaid dairy cattle or dairy goat A dairy farm produces milk and a dairy factory processes it into a variety of dairy products These establishments constitute the global dairy industry part of the food industry Contents 1 Terminology 2 History 3 Structure of the industry 3 1 Milk supply contracts 4 Farming 5 Industrial processing 5 1 Cream and butter 5 2 Skimmed milk 5 3 Casein 5 4 Cheese 5 5 Whey 5 6 Yogurt 5 7 Milk powders 5 8 Other milk products 6 Milking 6 1 Milking machines 6 2 Milking shed layouts 6 2 1 Bail style sheds 6 2 2 Herringbone milking parlours 6 2 3 Swingover milking parlours 6 2 4 Rotary milking sheds 6 2 5 Automatic milking sheds 6 2 6 Supplementary accessories in sheds 6 3 Temporary milk storage 7 Waste disposal and Wastewater management 8 Associated diseases 9 Animal rights 9 1 Bovine growth hormone 10 See also 11 References 12 Further readingTerminology EditTerminology differs between countries In the United States for example an entire dairy farm is commonly called a dairy The building or farm area where milk is harvested from the cow is often called a milking parlor or parlor except in the case of smaller dairies where cows are often put on pasture and usually milked in stanchion barns The farm area where milk is stored in bulk tanks is known as the farm s milk house Milk is then hauled usually by truck to a dairy plant also referred to as a dairy where raw milk is further processed and prepared for commercial sale of dairy products In New Zealand farm areas for milk harvesting are also called milking parlours and are historically known as milking sheds citation needed 3 As in the United States sometimes milking sheds are referred to by their type such as herring bone shed or pit parlour Parlour design has evolved from simple barns or sheds to large rotary structures in which the workflow throughput of cows is very efficiently handled In some countries especially those with small numbers of animals being milked the farm may perform the functions of a dairy plant processing their own milk into saleable dairy products such as butter cheese or yogurt This on site processing is a traditional method of producing specialist milk products common in Europe In the United States a dairy can also be a place that processes distributes and sells dairy products or a room building or establishment where milk is stored and processed into milk products such as butter or cheese In New Zealand English the singular use of the word dairy almost exclusively refers to a corner shop or superette This usage is historical as such shops were a common place for the public to buy milk products History EditMilk producing animals have been domesticated for thousands of years Initially they were part of the subsistence farming that nomads engaged in As the community moved about the country their animals accompanied them Protecting and feeding the animals were a major part of the symbiotic relationship between the animals and the herders In the more recent past people in agricultural societies owned dairy animals that they milked for domestic and local village consumption a typical example of a cottage industry The animals might serve multiple purposes for example as a draught animal for pulling a plow as a youngster and at the end of its useful life as meat In this case the animals were normally milked by hand and the herd size was quite small so that all of the animals could be milked in less than an hour about 10 per milker These tasks were performed by a dairymaid dairywoman or dairyman The word dairy harkens back to Middle English dayerie deyerie from deye female servant or dairymaid and further back to Old English daege kneader of bread With industrialisation and urbanisation the supply of milk became a commercial industry with specialised breeds of cattle being developed for dairy as distinct from beef or draught animals Initially more people were employed as milkers but it soon turned to mechanisation with machines designed to do the milking Farmer milking a cow by hand Historically the milking and the processing took place close together in space and time on a dairy farm People milked the animals by hand on farms where only small numbers are kept hand milking may still be practised Hand milking is accomplished by grasping the teats often pronounced tit or tits in the hand and expressing milk either by squeezing the fingers progressively from the udder end to the tip or by squeezing the teat between thumb and index finger then moving the hand downward from udder towards the end of the teat The action of the hand or fingers is designed to close off the milk duct at the udder upper end and by the movement of the fingers close the duct progressively to the tip to express the trapped milk Each half or quarter of the udder is emptied one milk duct capacity at a time The stripping action is repeated using both hands for speed Both methods result in the milk that was trapped in the milk duct being squirted out the end into a bucket that is supported between the knees or rests on the ground of the milker who usually sits on a low stool Traditionally the cow or cows would stand in the field or paddock while being milked Young stock heifers would have to be trained to remain still to be milked In many countries the cows were tethered to a post and milked Structure of the industry Edit Wawa Dairy Farms in Pennsylvania While most countries produce their own milk products the structure of the dairy industry varies in different parts of the world In major milk producing countries most milk is distributed through whole sale markets In Ireland and Australia for example farmers co operatives own many of the large scale processors while in the United States many farmers and processors do business through individual contracts In the United States the country s 196 farmers cooperatives sold 86 of milk in the U S in 2002 with five cooperatives accounting for half that This was down from 2 300 cooperatives in the 1940s 4 In developing countries the past practice of farmers marketing milk in their own neighbourhoods is changing rapidly Notable developments include considerable foreign investment in the dairy industry and a growing role for dairy cooperatives Output of milk is growing rapidly in such countries and presents a major source of income growth for many farmers 5 As in many other branches of the food industry dairy processing in the major dairy producing countries has become increasingly concentrated with fewer but larger and more efficient plants operated by fewer workers This is notably the case in the United States Europe Australia and New Zealand In 2009 charges of antitrust violations have been made against major dairy industry players in the United States which critics call Big Milk 6 Another round of price fixing charges was settled in 2016 7 Government intervention in milk markets was common in the 20th century A limited antitrust exemption was created for U S dairy cooperatives by the Capper Volstead Act of 1922 In the 1930s some U S states adopted price controls and Federal Milk Marketing Orders started under the Agricultural Marketing Agreement Act of 1937 and continue in the 2000s The Federal Milk Price Support Program began in 1949 4 The Northeast Dairy Compact regulated wholesale milk prices in New England from 1997 to 2001 8 Plants producing liquid milk and products with short shelf life such as yogurts creams and soft cheeses tend to be located on the outskirts of urban centres close to consumer markets Plants manufacturing items with longer shelf life such as butter milk powders cheese and whey powders tend to be situated in rural areas closer to the milk supply Most large processing plants tend to specialise in a limited range of products Exceptionally however large plants producing a wide range of products are still common in Eastern Europe a holdover from the former centralised supply driven concept of the market under Communist governments 9 As processing plants grow fewer and larger they tend to acquire bigger more automated and more efficient equipment While this technological tendency keeps manufacturing costs lower the need for long distance transportation often increases the environmental impact 10 Milk production is irregular depending on cow biology Producers must adjust the mix of milk which is sold in liquid form vs processed foods such as butter and cheese depending on changing supply and demand 4 Milk supply contracts Edit In the European Union milk supply contracts are regulated by Article 148 of Regulation 1308 2013 Establishing a common organisation of the markets in agricultural products and repealing Council Regulations EEC No 922 72 EEC No 234 79 EC No 1037 2001 and EC No 1234 2007 which permits member states to create a requirement for the supply of milk from a farmer to a raw milk processor to be backed by a written contract or to ensure that the first purchaser of milk to make a written offer to the farmer although in this case the farmer may not be required to enter into a contract 11 Thirteen EU member states including France and Spain have introduced laws on compulsory or mandatory written milk contracts MWC s between farmers and processors The Scottish Government published an analysis of the dairy supply chain and the application of mandatory written contracts across the European Union in 2019 to evaluate the impact of the contracts where they have been adopted 12 In the UK a voluntary code of best practice on contractual relationships in the dairy sector was agreed by industry during 2012 this set out minimum standards of good practice for contracts between producers and purchasers 13 During 2020 the UK government has undertaken a consultation exercise to determine which contractual measures if any would improve the resilience of the dairy industry for the future 14 The Australian government has also introduced a mandatory dairy code of conduct 13 Farming EditMain article Dairy farming See also Dairy cattle A cow being milked in British Palestine 1936 When it became necessary to milk larger cows the cows would be brought to a shed or barn that was set up with stalls milking stalls where the cows could be confined their whole life while they were milked One person could milk more cows this way as many as 20 for a skilled worker But having cows standing about in the yard and shed waiting to be milked is not good for the cow as she needs as much time in the paddock grazing as is possible It is usual to restrict the twice daily milking to a maximum of an hour and a half each time It makes no difference whether one milks 10 or 1000 cows the milking time should not exceed a total of about three hours each day for any cow as they should be in stalls and laying down as long as possible to increase comfort which will in turn aid in milk production A cow is physically milked for only about 10 minutes a day depending on her milk letdown time and the number of milkings per day As herd sizes increased there was more need to have efficient milking machines sheds milk storage facilities vats bulk milk transport and shed cleaning capabilities and the means of getting cows from paddock to shed and back As herd numbers increased so did the problems of animal health In New Zealand two approaches to this problem have been used The first was improved veterinary medicines and the government regulation of the medicines that the farmer could use The other was the creation of veterinary clubs where groups of farmers would employ a veterinarian vet full time and share those services throughout the year It was in the vet s interest to keep the animals healthy and reduce the number of calls from farmers rather than to ensure that the farmer needed to call for service and pay regularly This daily milking routine goes on for about 300 to 320 days per year that the cow stays in milk Some small herds are milked once a day for about the last 20 days of the production cycle but this is not usual for large herds If a cow is left unmilked just once she is likely to reduce milk production almost immediately and the rest of the season may see her dried off giving no milk and still consuming feed However once a day milking is now being practised more widely in New Zealand for profit and lifestyle reasons This is effective because the fall in milk yield is at least partially offset by labour and cost savings from milking once per day This compares to some intensive farm systems in the United States that milk three or more times per day due to higher milk yields per cow and lower marginal labour costs Farmers who are contracted to supply liquid milk for human consumption as opposed to milk for processing into butter cheese and so on see milk often have to manage their herd so that the contracted number of cows are in milk the year round or the required minimum milk output is maintained This is done by mating cows outside their natural mating time so that the period when each cow in the herd is giving maximum production is in rotation throughout the year Northern hemisphere farmers who keep cows in barns almost all the year usually manage their herds to give continuous production of milk so that they get paid all year round In the southern hemisphere the cooperative dairying systems allow for two months of no productivity because their systems are designed to take advantage of maximum grass and milk production in the spring and because the milk processing plants pay bonuses in the dry winter season to carry the farmers through the mid winter break from milking It also means that cows have a rest from milk production when they are most heavily pregnant Some year round milk farms are penalised financially for overproduction at any time in the year by being unable to sell their overproduction at current prices Artificial insemination AI is common in all high production herds in order to improve the genetics of the female offspring which will be raised for replacements AI also reduces the need for keeping potentially dangerous bulls on the farm Male calves are sold to be raised for beef or veal or slaughtered due to lack of profitability 15 A cow will calve or freshen about once a year until she is culled because of declining production infertility or other health problems Then the cow will be sold most often going to slaughter 16 Industrial processing EditMain article Dairy products A Fonterra cooperative dairy factory in Australia Interior of a cheese factory in Seine et Marne France A tank truck parked in front of the Satamaito dairy in Pori Finland Dairy plants process the raw milk they receive from farmers so as to extend its marketable life Two main types of processes are employed heat treatment to ensure the safety of milk for human consumption and to lengthen its shelf life and dehydrating dairy products such as butter hard cheese and milk powders so that they can be stored Cream and butter Edit Main article Creamery Today milk is separated by huge machines in bulk into cream and skim milk The cream is processed to produce various consumer products depending on its thickness its suitability for culinary uses and consumer demand which differs from place to place and country to country Some milk is dried and powdered some is condensed by evaporation mixed with varying amounts of sugar and canned Most cream from New Zealand and Australian factories is made into butter This is done by churning the cream until the fat globules coagulate and form a monolithic mass This butter mass is washed and sometimes salted to improve keeping qualities The residual buttermilk goes on to further processing The butter is packaged 25 to 50 kg boxes and chilled for storage and sale At a later stage these packages are broken down into home consumption sized packs Skimmed milk Edit The product left after the cream is removed is called skim or skimmed milk To make a consumable liquid a portion of cream is returned to the skim milk to make low fat milk semi skimmed for human consumption By varying the amount of cream returned producers can make a variety of low fat milks to suit their local market Whole milk is also made by adding cream back to the skim to form a standardised product Other products such as calcium vitamin D and flavouring are also added to appeal to consumers Casein Edit Casein is the predominant phosphoprotein found in fresh milk It has a very wide range of uses from being a filler for human foods such as in ice cream to the manufacture of products such as fabric adhesives and plastics Cheese Edit Main articles Creamery and Cheese Cheese is another product made from milk Whole milk is reacted to form curds that can be compressed processed and stored to form cheese In countries where milk is legally allowed to be processed without pasteurisation a wide range of cheeses can be made using the bacteria found naturally in the milk In most other countries the range of cheeses is smaller and the use of artificial cheese curing is greater Whey is also the byproduct of this process Some people with lactose intolerance are surprisingly able to eat certain types of cheese This is because some traditionally made hard cheeses and soft ripened cheeses may create less reaction than the equivalent amount of milk because of the processes involved Fermentation and higher fat content contribute to lesser amounts of lactose Traditionally made Emmental or Cheddar might contain 10 of the lactose found in whole milk In addition the ageing methods of traditional cheeses sometimes over two years reduce their lactose content to practically nothing 17 Commercial cheeses however are often manufactured by processes that do not have the same lactose reducing properties Ageing of some cheeses is governed by regulations 18 in other cases there is no quantitative indication of degree of ageing and concomitant lactose reduction and lactose content is not usually indicated on labels Whey Edit In earlier times whey or milk serum was considered to be a waste product and it was mostly fed to pigs as a convenient means of disposal Beginning about 1950 and mostly since about 1980 lactose and many other products mainly food additives are made from both casein and cheese whey Yogurt Edit Yogurt or yoghurt making is a process similar to cheese making only the process is arrested before the curd becomes very hard Milk powders Edit Milk is also processed by various drying processes into powders Whole milk skim milk buttermilk and whey products are dried into a powder form and used for human and animal consumption The main difference between production of powders for human or for animal consumption is in the protection of the process and the product from contamination Some people drink milk reconstituted from powdered milk because milk is about 88 water and it is much cheaper to transport the dried product Other milk products Edit Kumis is produced commercially in Central Asia Although traditionally made from mare s milk modern industrial variants may use cow s milk In India which produces 22 of global milk production as at 2018 a range of traditional milk based products are produced commercially Milking Edit Preserved Express Dairies three axle Milk Tank Wagon at the Didcot Railway Centre based on an SR chassis Milk churns on a railway platform Originally milking and processing took place on the dairy farm itself Later cream was separated from the milk by machine on the farm and transported to a factory to be made into butter The skim milk was fed to pigs This allowed for the high cost of transport taking the smallest volume high value product primitive trucks and the poor quality of roads Only farms close to factories could afford to take whole milk which was essential for cheesemaking in industrial quantities to them Originally milk was distributed in pails a lidded bucket with a handle These proved impractical for transport by road or rail and so the milk churn was introduced based on the tall conical shape of the butter churn Later large railway containers such as the British Railway Milk Tank Wagon were introduced enabling the transport of larger quantities of milk and over longer distances The development of refrigeration and better road transport in the late 1950s has meant that most farmers milk their cows and only temporarily store the milk in large refrigerated bulk tanks from where it is later transported by truck to central processing facilities In many European countries particularly the United Kingdom milk is then delivered direct to customers homes by a milk float In the United States a dairy cow produced about 5 300 pounds 2 400 kg of milk per year in 1950 while the average Holstein cow in 2019 produces more than 23 000 pounds 10 000 kg of milk per year 19 Milking machines Edit Main article Automatic milking The milking machine extracts milk from all teats Milking machines are used to harvest milk from cows when manual milking becomes inefficient or labour intensive One early model was patented in 1907 20 The milking unit is the portion of a milking machine for removing milk from an udder It is made up of a claw four teatcups Shells and rubber liners long milk tube long pulsation tube and a pulsator The claw is an assembly that connects the short pulse tubes and short milk tubes from the teatcups to the long pulse tube and long milk tube Cluster assembly Claws are commonly made of stainless steel or plastic or both Teatcups are composed of a rigid outer shell stainless steel or plastic that holds a soft inner liner or inflation Transparent sections in the shell may allow viewing of liner collapse and milk flow The annular space between the shell and liner is called the pulse chamber Milking machines work in a way that is different from hand milking or calf suckling Continuous vacuum is applied inside the soft liner to massage milk from the teat by creating a pressure difference across the teat canal or opening at the end of the teat Vacuum also helps keep the machine attached to the cow The vacuum applied to the teat causes congestion of teat tissues accumulation of blood and other fluids Atmospheric air is admitted into the pulsation chamber about once per second the pulsation rate to allow the liner to collapse around the end of teat and relieve congestion in the teat tissue The ratio of the time that the liner is open milking phase and closed rest phase is called the pulsation ratio The four streams of milk from the teatcups are usually combined in the claw and transported to the milkline or the collection bucket usually sized to the output of one cow in a single milk hose Milk is then transported manually in buckets or with a combination of airflow and mechanical pump to a central storage vat or bulk tank Milk is refrigerated on the farm in most countries either by passing through a heat exchanger or in the bulk tank or both The photo to the right shows a bucket milking system with the stainless steel bucket visible on the far side of the cow The two rigid stainless steel teatcup shells applied to the front two quarters of the udder are visible The top of the flexible liner is visible at the top of the shells as are the short milk tubes and short pulsation tubes extending from the bottom of the shells to the claw The bottom of the claw is transparent to allow observation of milk flow When milking is completed the vacuum to the milking unit is shut off and the teatcups are removed Milking machines keep the milk enclosed and safe from external contamination The interior milk contact surfaces of the machine are kept clean by a manual or automated washing procedures implemented after milking is completed Milk contact surfaces must comply with regulations requiring food grade materials typically stainless steel and special plastics and rubber compounds and are easily cleaned Most milking machines are powered by electricity but in case of electrical failure there can be an alternative means of motive power often an internal combustion engine for the vacuum and milk pumps Milking shed layouts Edit Milking parlour at Pardes Hanna Agricultural High School Israel Bail style sheds Edit This type of milking facility was the first development after open paddock milking for many farmers The building was a long narrow lean to shed that was open along one long side The cows were held in a yard at the open side and when they were about to be milked they were positioned in one of the bails stalls Usually the cows were restrained in the bail with a breech chain and a rope to restrain the outer back leg The cow could not move about excessively and the milker could expect not to be kicked or trampled while sitting on a three legged stool and milking into a bucket When each cow was finished she backed out into the yard again The UK bail initially developed by Wiltshire dairy farmer Arthur Hosier was a six standing mobile shed with steps that the cow mounted so the herdsman didn t have to bend so low The milking equipment was much as today a vacuum from a pump pulsators a claw piece with pipes leading to the four shells and liners that stimulate and suck the milk from the teat The milk went into churns via a cooler As herd sizes increased a door was set into the front of each bail so that when the milking was done for any cow the milker could after undoing the leg rope and with a remote link open the door and allow her to exit to the pasture The door was closed the next cow walked into the bail and was secured When milking machines were introduced bails were set in pairs so that a cow was being milked in one paired bail while the other could be prepared for milking When one was finished the machine s cups are swapped to the other cow This is the same as for Swingover Milking Parlours as described below except that the cups are loaded on the udder from the side As herd numbers increased it was easier to double up the cup sets and milk both cows simultaneously than to increase the number of bails About 50 cows an hour can be milked in a shed with 8 bails by one person Using the same teat cups for successive cows has the danger of transmitting infection mastitis from one cow to another Some farmers have devised their own ways to disinfect the clusters between cows Herringbone milking parlours Edit In herringbone milking sheds or parlours cows enter in single file and line up almost perpendicular to the central aisle of the milking parlour on both sides of a central pit in which the milker works you can visualise a fishbone with the ribs representing the cows and the spine being the milker s working area the cows face outward After washing the udder and teats the cups of the milking machine are applied to the cows from the rear of their hind legs on both sides of the working area Large herringbone sheds can milk up to 600 cows efficiently with two people Swingover milking parlours Edit Swingover parlours are the same as herringbone parlours except they have only one set of milking cups to be shared between the two rows of cows as one side is being milked the cows on the other side are moved out and replaced with unmilked ones The advantage of this system is that it is less costly to equip however it operates at slightly better than half speed and one would not normally try to milk more than about 100 cows with one person 80 stand rotary dairy that is fully computerised and records milk production Rotary milking sheds Edit Rotary milking sheds also known as Rotary milking parlor consist of a turntable with about 12 to 100 individual stalls for cows around the outer edge A good rotary will be operated with 24 32 48 50 stalls by one two milkers The turntable is turned by an electric motor drive at a rate that one turn is the time for a cow to be milked completely As an empty stall passes the entrance a cow steps on facing the center and rotates with the turntable The next cow moves into the next vacant stall and so on The operator or milker cleans the teats attaches the cups and does any other feeding or whatever husbanding operations that are necessary Cows are milked as the platform rotates The milker or an automatic device removes the milking machine cups and the cow backs out and leaves at an exit just before the entrance The rotary system is capable of milking very large herds over a thousand cows Automatic milking sheds Edit Automatic milking or robotic milking sheds can be seen in Australia New Zealand the U S Canada and many European countries Current automatic milking sheds use the voluntary milking VM method These allow the cows to voluntarily present themselves for milking at any time of the day or night although repeat visits may be limited by the farmer through computer software A robot arm is used to clean teats and apply milking equipment while automated gates direct cow traffic eliminating the need for the farmer to be present during the process The entire process is computer controlled 21 Supplementary accessories in sheds Edit Farmers soon realised that a milking shed was a good place to feed cows supplementary foods that overcame local dietary deficiencies or added to the cows wellbeing and production Each bail might have a box into which such feed is delivered as the cow arrives so that she is eating while being milked A computer can read the eartag of each animal to ration the correct individual supplement A close alternative is to use out of parlour feeders stalls that respond to a transponder around the cow s neck that is programmed to provide each cow with a supplementary feed the quantity dependent on her production stage in lactation and the benefits of the main rationThe holding yard at the entrance of the shed is important as a means of keeping cows moving into the shed Most yards have a powered gate that ensures that the cows are kept close to the shed Water is a vital commodity on a dairy farm cows drink about 20 gallons 80 litres a day sheds need water to cool and clean them Pumps and reservoirs are common at milking facilities Water can be warmed by heat transfer with milk Temporary milk storage Edit Milk coming from the cow is transported to a nearby storage vessel by the airflow leaking around the cups on the cow or by a special air inlet 5 10 L min free air in the claw From there it is pumped by a mechanical pump and cooled by a heat exchanger The milk is then stored in a large vat or bulk tank which is usually refrigerated until collection for processing Waste disposal and Wastewater management Edit Manure spreader going to the field from a dairy farm Elba New York In countries where cows are grazed outside year round there is little waste disposal to deal with The most concentrated waste is at the milking shed where the animal waste may be liquefied during the water washing process or left in a more solid form either to be returned to be used on farm ground as organic fertiliser 22 In the associated milk processing factories most of the waste is washing water that is treated usually by composting and spread on farm fields in either liquid or solid form This is much different from half a century ago when the main products were butter cheese and casein and the rest of the milk had to be disposed of as waste sometimes as animal feed 23 In the dairy industries two are main types of wastewater produced dairy wastewater and cheese whey Dairy wastewater consists of material losses from the dairy products effluents from the washing of tanks and equipment and sanitary wastewater from toilets and sinks 24 The typical concentrations of BOD and total Kjeldahl nitrogen for dairy wastewater range from 1200 to 5000 mg L and 30 to 200 mg L respectively 25 Cheese whey is the liquid remaining after the formation of curds It contains important amounts of carbohydrates proteins lactic acid fats and salts and its BOD value can exceed 40 000 mg L 26 Dairy wastewater management usually includes equalisation neutralisation and physical separation followed by biological treatment while cheese whey is treated in anaerobic digesters or passes through membranes for proteins recovery 25 In dairy intensive areas various methods have been proposed for disposing of large quantities of milk Large application rates of milk onto land or disposing in a hole is problematic as the residue from the decomposing milk will block the soil pores and thereby reduce the water infiltration rate through the soil profile As recovery of this effect can take time any land based application needs to be well managed and considered 27 Other waste milk disposal methods commonly employed include solidification and disposal at a solid waste landfill disposal at a wastewater treatment plant or discharge into a sanitary sewer 28 Associated diseases EditDairy products manufactured under unsanitary or unsuitable conditions have an increased chance of containing bacteria Proper sanitation practices help to reduce the rate of bacterial contamination and pasteurisation greatly decreases the amount of contaminated milk that reaches the consumer Many countries have required government oversight and regulations regarding dairy production including requirements for pasteurisation Leptospirosis is an infection that can be transmitted to people who work in dairy production through exposure to urine or to contaminated water or soil 29 30 Cowpox is a virus that today is rarely found in either cows or humans It is a historically important disease as it led to the first vaccination against the now eradicated smallpox Tuberculosis can be transmitted from cattle mainly via milk products that are unpasteurised The disease has been eradicated from many countries by testing for the disease and culling suspected animals Brucellosis is a bacterial disease transmitted to humans by dairy products and direct animal contact Brucellosis has been eradicated from certain countries by testing for the disease and culling suspected animals Listeria is a bacterial disease associated with unpasteurised milk and can affect some cheeses made in traditional ways Careful observance of the traditional cheesemaking methods achieves reasonable protection for the consumer Crohn s disease has been linked to infection with the bacterium M paratuberculosis 31 32 33 34 35 which has been found in pasteurised retail milk in the UK and the USA 36 M paratuberculosis causes a similar disorder Johne s disease in livestock Animal rights EditA portion of the population 37 including vegans and many Jains object to dairy production as unethical cruel to animals and environmentally deleterious They do not consume dairy products They state that cattle suffer under conditions employed by the dairy industry 38 39 Animal rights scholars consider dairy as part of the animal industrial complex According to Kathleen Stachowski the animal industrial complex naturalizes the human as a consumer of other animals whose enormity includes its long reach into our lives and how well it has done its job normalizing brutality toward the animals whose very existence is forgotten 40 She states that the corporate dairy industry the government and schools forms the animal industrial complex troika of immense influence which hides from the public s view the animal rights violations and cruelties happening within the dairy industry 40 Stachowski also states that the troika hijacks schoolchildren by promoting milk in the K 12 nutrition education curriculum and making them eat the products of industrial animal production 40 Bovine growth hormone Edit Main article Bovine somatotropin In 1937 it was found that bovine somatotropin BST or bovine growth hormone would increase the yield of milk Several pharmaceutical companies developed commercial rBST products and they have been approved for use in the U S Mexico Brazil India Russia and at least ten others The World Health Organization and others have stated that dairy products and meat from BST treated cows are safe for human consumption However based on negative animal welfare effects 41 rBST has not been allowed in Canada Australia New Zealand Japan Israel or the European Union since 2000 and in the U S has lost popularity due to consumer demands for rBST free cows 42 43 with only about 17 of all cows in America now receiving rBST 44 See also Edit Agriculture and Agronomy portal Drink portal Food portalDairy product Dairy cattle Animal rights Holstein Friesian cattle Milk carReferences Edit Agnes Margaret Macdonald editor 1972 Chambers Twentieth Century Dictionary fourth edition Edinburgh W amp R Chambers ISBN 055010206X a b c Henry Woolf editor 1980 Webster s New Collegiate Dictionary Springfield Massachusetts G amp C Merriam Company ISBN 0877793980 The Construction of Milking Sheds New Zealand Journal of Agriculture 66 5 275 15 May 1943 via Papers Past a b c Cooperatives in the Dairy Industry Cooperative Information Report 1 Section 16 PDF United States Department of Agriculture Rural Development September 2005 Archived from the original PDF on 12 October 2010 FAO Milk for Health and Wealth FAO Rome 2009 Independent Farmers Feel Squeezed By Milk Cartel Archived 11 March 2011 at the Wayback Machine by John Burnett All Things Considered National Public Radio 20 August 2009 Lisa Rathke 8 June 2016 Judge approves 50m settlement to Northeast dairy farmers Bostonglobe com Archived from the original on 19 August 2016 Monthly Compact Federal Order 1 and Over Order Prices for Class I Milk Since the Compact Regulation Took Effect in July of 1997 Northeast Dairy Compact Commission Archived from the original on 3 July 2009 Retrieved 15 September 2009 Field Thomas Taylor Robert 2008 Scientific farm animal production an introduction to animal science Upper Saddle River NJ Pearson Prentice Hall ISBN 978 8120343986 Cleaner Production Assessment in Dairy Processing Archived 14 February 2009 at the Wayback Machine by COWI Consulting Engineers and Planners United Nations Environment Programme Division of Technology Industry and Economics Denmark Miljostyrelsen Published by UNEP Earthprint 2000 ISBN 9789280718423 Text at Agrifood Forum Publications Downloads Sector Guides Index European Union Regulation EU No 1308 2013 of the European Parliament and of the Council of 17 December 2013 establishing a common organisation of the markets in agricultural products and repealing Council Regulations EEC No 922 72 EEC No 234 79 EC No 1037 2001 and EC No 1234 2007 Archived 18 April 2021 at the Wayback Machine Article 148 published 20 December 2013 accessed 25 September 2020 Scottish Government Dairy contracts in European countries research Archived 29 October 2020 at the Wayback Machine published 19 November 2019 accessed 7 October 2020 a b DEFRA Contractual relationships in the UK dairy industry Archived 19 September 2020 at the Wayback Machine published 24 June 2020 accessed 7 October 2020 DEFRA Consultation Contractual relationships in the UK dairy industry June 2020 Archived 24 September 2020 at the Wayback Machine accessed 7 October 2020 p 6 What happens to bobby calves RSPCA Knowledgebase Retrieved 8 December 2020 10 Dairy Facts the Industry Doesn t Want You to Know Archived from the original on 20 February 2018 Retrieved 19 February 2018 DairyGood org Home Ilovecheese com Archived from the original on 30 July 2013 Retrieved 17 July 2014 Example of cheese regulations West Country Farmhouse Cheddar must be aged for 9 months Farmhousecheesemakers com Archived from the original on 11 July 2014 Retrieved 17 July 2014 O Hagan Maureen 19 June 2019 From Two Bulls 9 Million Dairy Cows Undark Magazine Archived from the original on 19 June 2019 Retrieved 20 June 2019 Hearst Magazines August 1907 Popular Mechanics Hearst Magazines p 868 Robotic dairy at Winnindoo Victoria Australia Archived from the original on 23 September 2007 Surface irrigation systems for treating milk house wastewater Dairy Extension University of Minnesota Extension Extension umn edu Archived from the original on 15 September 2017 Retrieved 20 November 2017 Bloodgood Don E 20 November 2017 Milk Waste Disposal Sewage Works Journal 20 4 695 706 JSTOR 25030895 Slavov AK General characteristics and treatment possibilities of dairy wastewater a review Food Technol Biotechnol 53 237 242 2017 https doi Archived 11 July 2013 at the Wayback Machine 10 17113 ftb 55 01 17 4520 a b Stasinakis AS Charalambous P and Vyrides I Dairy wastewater management in EU produced amounts existing legislation applied treatment processes and future challenges J Environ Manage 303 114 152 2021 https doi org 10 1016 j jenvman 2021 114152 Archived 28 December 2022 at the Wayback Machine 4 Flores Mendoza AP Hernandez Garcia H Cocotle Ronzon Y and Hernandez Martinez E Methanogenesis of raw cheese whey pH and substrate inoculum ratio evaluation at mesophyll temperature range J Chem Technol Biotechnol 95 1946 1952 2020 https doi org 10 1002 jctb 6391 Waste Management Environmental Best Practice Guidelines PDF Dairy Catch Archived from the original PDF on 20 February 2011 Retrieved 7 October 2010 Fact Sheet Proper Disposal of Milk Waste PDF Indiana Department of Environmental Management Archived from the original PDF on 24 September 2015 Retrieved 7 June 2014 Leptospirosis in Cattle National Animal Disease Information Service UK Archived from the original on 19 June 2014 Retrieved 7 June 2014 Causes of leptospirosis National Health Service UK Archived from the original on 12 May 2014 Retrieved 7 June 2014 Hermon Taylor John 14 July 2009 Mycobacterium avium subspecies paratuberculosis Crohn s disease and the Doomsday scenario Gut Pathogens BioMed Central 1 15 15 doi 10 1186 1757 4749 1 15 PMC 2718892 PMID 19602288 Uzoigwe JC Khaitsa ML Gibbs PS October 2007 Epidemiological evidence for Mycobacterium avium subspecies paratuberculosis as a cause of Crohn s disease Epidemiol Infect 135 7 1057 68 doi 10 1017 S0950268807008448 PMC 2870686 PMID 17445316 Naser SA Collins MT December 2005 Debate on the lack of evidence of Mycobacterium avium subsp paratuberculosis in Crohn s disease Inflamm Bowel Dis 11 12 1123 doi 10 1097 01 MIB 0000191609 20713 ea PMID 16306778 Glubb DM Gearry RB Barclay ML Roberts RL Pearson J Keenan JI McKenzie J Bentley RW 2011 NOD2 and ATG16L1 polymorphisms affect monocyte responses in Crohn s disease World Journal of Gastroenterology 17 23 2829 37 doi 10 3748 wjg v17 i23 2829 inactive 31 December 2022 PMC 3120942 PMID 21734790 a href Template Cite journal html title Template Cite journal cite journal a CS1 maint DOI inactive as of December 2022 link Lalande JD Behr M NOD2 MEDIATES HOST RESISTANCE TO MYCOBACTERIUM AVIUM PARATUBERCULOSIS INFECTION PDF Paratuberculosos info McGill University Archived from the original PDF on 19 February 2013 Retrieved 20 November 2017 Ellingson JL Anderson JL Koziczkowski JJ et al May 2005 Detection of viable Mycobacterium avium subsp paratuberculosis in retail pasteurized whole milk by two culture methods and PCR J Food Prot Journal of Food Protection United States 68 5 966 72 doi 10 4315 0362 028x 68 5 966 PMID 15895728 Iacobbo K amp Iacobbo M 2006 Vegetarians and vegans in America today Greenwood Publishing Group David J Wolfson 4 June 2013 Beyond the Law Agribusiness and the Systemic Abuse of Animals Raised for Food or Food Production 2 ANIMAL L 123 154 1996 National Agricultural Law Center Archived from the original on 10 March 2018 Retrieved 13 March 2020 Vache a lait Dix Mythes de lindustrie Laitiere Archived from the original on 21 September 2013 Retrieved 19 May 2014 a b c Stachowski Kathleen 12 June 2012 The Animal Industrial Complex The Monster in Our Midst Britannica com Encyclopaedia Britannica Retrieved 10 August 2021 If the idea of an animal industrial complex seemed a bit outlandish maybe even a little paranoid to anyone a few paragraphs back perhaps now not so much Report on Animal Welfare Aspects of the Use of Bovine Somatotrophin PDF The Scientific Committee on Animal Health and Animal Welfare European Union 10 March 1999 Archived from the original PDF on 4 September 2008 Retrieved 16 January 2008 Safeway milk free of bovine hormone Seattle Post Intelligencer Associated Press 22 January 2007 Retrieved 4 April 2008 Statement and Q amp A Starbucks Completes its Conversion All U S Company Operated Stores Use Dairy Sourced Without the Use of rBGH Starbucks Corporation Archived from the original on 29 March 2008 Retrieved 4 April 2008 Foundation GRACE Communications rBGH GRACE Communications Foundation Archived from the original on 25 January 2018 Retrieved 20 November 2017 Further reading Edit Wikimedia Commons has media related to Dairying Fuquay John W ed Encyclopedia of Dairy Sciences 2nd Edition 4 vol 2011 comprehensive coverage Jay J M 1992 Modern Food Microbiology 4th edition New York Chapman amp Hall pp 237 9 Lampe Markus and Paul Sharp A Land of Milk and Butter How Elites Created the Modern Danish Dairy Industry U of Chicago Press 2018 online review Potter N N amp J H Hotchkiss 1995 Food Science 5th Edition New York Chapman amp Hall pp 279 315 Scott A Reinhold S Hermes T et al Emergence and intensification of dairying in the Caucasus and Eurasian steppes Nature Ecology amp Evolution 2022 https doi org 10 1038 s41559 022 01701 6 Swasigood H E 1985 Characteristics of Edible Fluids of Animal Origin Milk In Food Chemistry 2nd edition Revised and Expanded O R Fennema Ed New York Marcel Dekker Inc pp 791 827 Doug Reinemann 18 July 2018 Milking Machines The First 100 Years pbswisconsin org Retrieved 10 June 2021 Wolfson D J 1996 Beyond the law Agribusiness and the systemic abuse of animals raised for food or food production Animal Law 2 123 Fream William 1911 Dairy and Dairy farming Encyclopaedia Britannica Vol 7 11th ed pp 737 761 Retrieved from https en wikipedia org w index php title Dairy amp oldid 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