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Corn stover

Corn stover consists of the leaves, stalks, and cobs of maize (corn) (Zea mays ssp. mays L.) plants left in a field after harvest. Such stover makes up about half of the yield of a corn crop[1] and is similar to straw from other cereal grasses; in Britain it is sometimes called corn straw. Corn stover is a very common agricultural product in areas of large amounts of corn production. As well as the non-grain part of harvested corn, the stover can also contain other weeds and grasses.[2] Field corn and sweet corn, two different types of maize, have relatively similar corn stover.

Zea mays ssp. mays L.
Corn field in Liechtenstein

Uses Edit

Fodder (ensilaged or nonensilaged) Edit

Corn stover (like various other kinds of stover) can be used as feed, whether grazed as forage, chopped as silage to be used later for fodder, or collected for direct (nonensilaged) fodder use. Maize forage is usually ensiled in cooler regions, but it can be harvested year-round in the tropics and fed as green forage to the animals.[3] In the silage use case, it is usual for the entire plant (grain and stover together) to be chopped into pieces which are then crushed between rollers while harvesting. Maize silage is one of the most valuable forages for ruminants.[4] In dairy farming, corn silage is primarily used as fodder for dairy cows during the winter season. Corn stover can be beneficial to beef cattle producers because the "corn stover can provide a low cost feed source for mid-gestation beef cows".[5] In addition to the stalks, leaves, husks, and cobs remaining in the field, kernels of grain may also be left over from harvest. These left over kernels, along with the corn stover, serve as an additional feed source for grazing cattle. Over time, the stalks will decrease in value as feed, so farmers aim to graze the corn stover as soon as possible after harvest. The amount of grazing possible on a field of corn stover is "between one and two months of grazing per cow per acre (50 cows on 50 acres (200,000 m2) for one to two months)."[5]

When corn stover is harvested intact (as opposed to the whole plant being chopped for silage, or the stover being left in the field by a combine), it can be cut and gathered by corn binders, which are reaper-binders designed specifically for maize.[6] It can also be baled into large round bales.

Bedding (litter) followed by soil amendment Edit

Instead of feed uses, corn stover can also be collected for use as bedding or litter for the livestock (that is, cellulosic bulk to catch and contain the animal manure), or it can be a vegetable manure that stays in the field as plant litter (serving as green manure, although less green than some others, with a higher C/N ratio). When used as bedding (barn litter), it is then removed and directly spread on the fields or composted (in long piles handled by loaders) for later field spreading. In either of the latter two use cases, it ends up as organic matter for soil amendment.

Direct soil amendment Edit

The feed and bedding uses of corn stover are common, but the plant litter/vegetable manure use is also common. The latter is true for any combination of two reasons: (1) it helps to maintain soil health, and (2) when the corn crop is used as a grain crop (as opposed to a silage crop), harvesting the (grainless) stover simply does not pay; there is often no market demand for it that outweighs its value on the farm as soil maintenance, which represents an economic factor of its own. Regular annual harvesting of the whole corn plant (chopping for silage) is more challenging to soil management than is using the corn as a grain crop and mulching the field with the stover.[7] Reincorporating the organic matter is good for the soil, although it must be managed properly to prevent nitrogen robbery of the next crop, as the high C/N ratio causes available nitrogen (fixed nitrogen) to be hoarded by the soil microbes diligently digesting the cellulose and lignin. They can outcompete the plants for the nitrogen. There are both organic and nonorganic ways to augment the nitrogen supply. Animal urine and manure is the main organic way, whereas commercial fertilizer is the main nonorganic way; both ways provide urea, which the microbes digest with their urease.

Bioenergy Edit

Another use for corn stover is as fuel for bioenergy or as feedstock for bioproducts. It can be burned in furnaces to yield energy that steam turbines convert to electricity. It also has potential for cellulosic ethanol (biomass ethanol), which is "ethanol made from non-grain plant materials known as biomass."[8] However, with current technology, a large part of the biofuel potential of cellulose is wasted due to the strength of the glycosidic bonds that pair chains of D-glucose units. But if the commercialization of cellulosic ethanol advances enough technologically, biomass ethanol production would use the corn stover from the corn crop produced in areas around ethanol plants. Corn stover, due to the relative close proximity of the corn grain produced for ethanol production, "is by far the most abundant crop residue readily available today."[8] The free accessibility to corn stover makes it a prime candidate for biomass ethanol production. DuPont opened a facility in Nevada, Iowa, that was expected to generate 30 million gallons annually of cellulosic biofuel produced from corn stover residues.[9][10][11] The plant provisionally opened in 2015, but shut down in 2017 after a previous temporary shutdown in 2016. DuPont repaid $10.5 million of the $17.5 million in incentives received from the state of Iowa. DuPont sold the plant to a German company, Verbio, who converted the plant from ethanol production to renewable natural gas production for eventual use as compressed natural gas (CNG) or liquified natural gas (LNG) vehicle fuel. Humus is also produced as a byproduct of natural gas production. Humus, alternatively known as digestate, is a value-added lignin- and nutrient-rich soil amendment similar to peat moss or compost which may be returned to feedstock suppliers or further processed into marketable products. As of 2021, Verbio is considering adding back ethanol production capabilities to the plant.[12]

Composition and properties Edit

Component WT% dry[13]
Cellulose/glucan 37.4
Xylan 21.1
Lignin 18.0
Ash 5.2
GCV 18.6 MJ/kg
Protein 3.1
Acetate 2.9
Arabinan 2.9
Galactan 2.0
Mannan 1.6

HHV: 19 MJ/kg DAF

References Edit

  1. ^ Koundinya, Vikram. "Corn Stover". Agricultural Marketing Resource Center. Retrieved 3 July 2017.
  2. ^ Hall, Tim. (PDF). North Carolina Department of Agriculture & Consumer Services. Archived from the original (PDF) on 3 February 2017. Retrieved 3 July 2017.
  3. ^ Heuzé, V.; Tran, G.; Edouard, N.; Lebas, F. (June 21, 2017). "Maize green forage". Feedipedia. INRA, CIRAD, AFZ and FAO.
  4. ^ Heuzé V., Tran G., Edouard N., Lebas F., 2017. Maize silage. Feedipedia, a programme by INRA, CIRAD, AFZ and FAO. https://www.feedipedia.org/node/13883 Last updated on June 22, 2017, 14:24
  5. ^ a b "Beef: Turn Corn Stover to Low Cost Pasture". Omafra.gov.on.ca. Retrieved 2017-03-22.
  6. ^ For example, "1920s McCormick Corn Binder and Farmall H still going strong" on YouTube
  7. ^ Pennsylvania State University agricultural extension service, Corn Silage Production and Management. Agronomy Facts No. 18, retrieved 2016-11-24.
  8. ^ a b (PDF). Archived from the original (PDF) on 2008-11-23. Retrieved 2008-02-22.{{cite web}}: CS1 maint: archived copy as title (link)
  9. ^ DuPont Nevada Site Cellulosic Ethanol Facility – DuPont Biofuel Solutions
  10. ^ . The Ames Tribune. April 8, 2016. Archived from the original on November 22, 2016. Retrieved November 21, 2016.
  11. ^ "Nevada DuPont facility opening on Friday". The Ames Tribune. October 28, 2015.
  12. ^ "VERBIO Nevada Biorefinery - VERBIO North America". VERBIO North America. Retrieved 28 August 2021. for eventual use as compressed natural gas (CNG) or liquified natural gas (LNG) vehicle fuel. Humus, alternatively known as digestate, is a value-added lignin- and nutrient-rich soil amendment similar to peat moss or compost which may be returned to feedstock suppliers or further processed into marketable products.
  13. ^ Huang, H.G., Ramaswamya, S., Al-Dajania, W., Tschirnera, U., Cairncross, R.A.(2009) Effect of biomass species and plant size on cellulosic ethanol: A comparative process and economic analysis. Biomass and Bioenergy; 33 (2): p 236. doi

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For the furnace that can burn corn see Corn stove Corn stover consists of the leaves stalks and cobs of maize corn Zea mays ssp mays L plants left in a field after harvest Such stover makes up about half of the yield of a corn crop 1 and is similar to straw from other cereal grasses in Britain it is sometimes called corn straw Corn stover is a very common agricultural product in areas of large amounts of corn production As well as the non grain part of harvested corn the stover can also contain other weeds and grasses 2 Field corn and sweet corn two different types of maize have relatively similar corn stover Zea mays ssp mays L Corn field in Liechtenstein Contents 1 Uses 1 1 Fodder ensilaged or nonensilaged 1 2 Bedding litter followed by soil amendment 1 3 Direct soil amendment 1 4 Bioenergy 2 Composition and properties 3 ReferencesUses EditFodder ensilaged or nonensilaged Edit Corn stover like various other kinds of stover can be used as feed whether grazed as forage chopped as silage to be used later for fodder or collected for direct nonensilaged fodder use Maize forage is usually ensiled in cooler regions but it can be harvested year round in the tropics and fed as green forage to the animals 3 In the silage use case it is usual for the entire plant grain and stover together to be chopped into pieces which are then crushed between rollers while harvesting Maize silage is one of the most valuable forages for ruminants 4 In dairy farming corn silage is primarily used as fodder for dairy cows during the winter season Corn stover can be beneficial to beef cattle producers because the corn stover can provide a low cost feed source for mid gestation beef cows 5 In addition to the stalks leaves husks and cobs remaining in the field kernels of grain may also be left over from harvest These left over kernels along with the corn stover serve as an additional feed source for grazing cattle Over time the stalks will decrease in value as feed so farmers aim to graze the corn stover as soon as possible after harvest The amount of grazing possible on a field of corn stover is between one and two months of grazing per cow per acre 50 cows on 50 acres 200 000 m2 for one to two months 5 When corn stover is harvested intact as opposed to the whole plant being chopped for silage or the stover being left in the field by a combine it can be cut and gathered by corn binders which are reaper binders designed specifically for maize 6 It can also be baled into large round bales Bedding litter followed by soil amendment Edit Instead of feed uses corn stover can also be collected for use as bedding or litter for the livestock that is cellulosic bulk to catch and contain the animal manure or it can be a vegetable manure that stays in the field as plant litter serving as green manure although less green than some others with a higher C N ratio When used as bedding barn litter it is then removed and directly spread on the fields or composted in long piles handled by loaders for later field spreading In either of the latter two use cases it ends up as organic matter for soil amendment Direct soil amendment Edit The feed and bedding uses of corn stover are common but the plant litter vegetable manure use is also common The latter is true for any combination of two reasons 1 it helps to maintain soil health and 2 when the corn crop is used as a grain crop as opposed to a silage crop harvesting the grainless stover simply does not pay there is often no market demand for it that outweighs its value on the farm as soil maintenance which represents an economic factor of its own Regular annual harvesting of the whole corn plant chopping for silage is more challenging to soil management than is using the corn as a grain crop and mulching the field with the stover 7 Reincorporating the organic matter is good for the soil although it must be managed properly to prevent nitrogen robbery of the next crop as the high C N ratio causes available nitrogen fixed nitrogen to be hoarded by the soil microbes diligently digesting the cellulose and lignin They can outcompete the plants for the nitrogen There are both organic and nonorganic ways to augment the nitrogen supply Animal urine and manure is the main organic way whereas commercial fertilizer is the main nonorganic way both ways provide urea which the microbes digest with their urease Bioenergy Edit Another use for corn stover is as fuel for bioenergy or as feedstock for bioproducts It can be burned in furnaces to yield energy that steam turbines convert to electricity It also has potential for cellulosic ethanol biomass ethanol which is ethanol made from non grain plant materials known as biomass 8 However with current technology a large part of the biofuel potential of cellulose is wasted due to the strength of the glycosidic bonds that pair chains of D glucose units But if the commercialization of cellulosic ethanol advances enough technologically biomass ethanol production would use the corn stover from the corn crop produced in areas around ethanol plants Corn stover due to the relative close proximity of the corn grain produced for ethanol production is by far the most abundant crop residue readily available today 8 The free accessibility to corn stover makes it a prime candidate for biomass ethanol production DuPont opened a facility in Nevada Iowa that was expected to generate 30 million gallons annually of cellulosic biofuel produced from corn stover residues 9 10 11 The plant provisionally opened in 2015 but shut down in 2017 after a previous temporary shutdown in 2016 DuPont repaid 10 5 million of the 17 5 million in incentives received from the state of Iowa DuPont sold the plant to a German company Verbio who converted the plant from ethanol production to renewable natural gas production for eventual use as compressed natural gas CNG or liquified natural gas LNG vehicle fuel Humus is also produced as a byproduct of natural gas production Humus alternatively known as digestate is a value added lignin and nutrient rich soil amendment similar to peat moss or compost which may be returned to feedstock suppliers or further processed into marketable products As of 2021 Verbio is considering adding back ethanol production capabilities to the plant 12 Composition and properties EditComponent WT dry 13 Cellulose glucan 37 4Xylan 21 1Lignin 18 0Ash 5 2GCV 18 6 MJ kgProtein 3 1Acetate 2 9Arabinan 2 9Galactan 2 0Mannan 1 6HHV 19 MJ kg DAFReferences Edit Koundinya Vikram Corn Stover Agricultural Marketing Resource Center Retrieved 3 July 2017 Hall Tim Corn Stover as an Emergency Feed Source and the Potential for a Supplemental PAN Allowance For Small Grain Sown After Stover Removal PDF North Carolina Department of Agriculture amp Consumer Services Archived from the original PDF on 3 February 2017 Retrieved 3 July 2017 Heuze V Tran G Edouard N Lebas F June 21 2017 Maize green forage Feedipedia INRA CIRAD AFZ and FAO Heuze V Tran G Edouard N Lebas F 2017 Maize silage Feedipedia a programme by INRA CIRAD AFZ and FAO https www feedipedia org node 13883 Last updated on June 22 2017 14 24 a b Beef Turn Corn Stover to Low Cost Pasture Omafra gov on ca Retrieved 2017 03 22 For example 1920s McCormick Corn Binder and Farmall H still going strong on YouTube Pennsylvania State University agricultural extension service Corn Silage Production and Management Agronomy Facts No 18 retrieved 2016 11 24 a b Archived copy PDF Archived from the original PDF on 2008 11 23 Retrieved 2008 02 22 a href Template Cite web html title Template Cite web cite web a CS1 maint archived copy as title link DuPont Nevada Site Cellulosic Ethanol Facility DuPont Biofuel Solutions DuPont to temporarily halt corn stover program at Nevada plant The Ames Tribune April 8 2016 Archived from the original on November 22 2016 Retrieved November 21 2016 Nevada DuPont facility opening on Friday The Ames Tribune October 28 2015 VERBIO Nevada Biorefinery VERBIO North America VERBIO North America Retrieved 28 August 2021 for eventual use as compressed natural gas CNG or liquified natural gas LNG vehicle fuel Humus alternatively known as digestate is a value added lignin and nutrient rich soil amendment similar to peat moss or compost which may be returned to feedstock suppliers or further processed into marketable products Huang H G Ramaswamya S Al Dajania W Tschirnera U Cairncross R A 2009 Effect of biomass species and plant size on cellulosic ethanol A comparative process and economic analysis Biomass and Bioenergy 33 2 p 236 doi Retrieved from https en wikipedia org w index php title Corn stover amp oldid 1114065530, wikipedia, wiki, book, books, library,

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