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Wikipedia

Wind turbine

A wind turbine is a device that converts the kinetic energy of wind into electrical energy. As of 2020, hundreds of thousands of large turbines, in installations known as wind farms, were generating over 650 gigawatts of power, with 60 GW added each year.[1] Wind turbines are an increasingly important source of intermittent renewable energy, and are used in many countries to lower energy costs and reduce reliance on fossil fuels. One study claimed that, as of 2009, wind had the "lowest relative greenhouse gas emissions, the least water consumption demands and the most favorable social impacts" compared to photovoltaic, hydro, geothermal, coal and gas energy sources.[2]

Thorntonbank Wind Farm, using 5 MW turbines REpower 5M in the North Sea off the coast of Belgium

Smaller wind turbines are used for applications such as battery charging and remote devices such as traffic warning signs. Larger turbines can contribute to a domestic power supply while selling unused power back to the utility supplier via the electrical grid.[3]

Wind turbines are manufactured in a wide range of sizes, with either horizontal or vertical axes, though horizontal is most common.[4]

History

 
Nashtifan wind turbines in Sistan, Iran

The windwheel of Hero of Alexandria (10–70 CE) marks one of the first recorded instances of wind powering a machine.[5] However, the first known practical wind power plants were built in Sistan, an Eastern province of Persia (now Iran), from the 7th century. These "Panemone" were vertical axle windmills, which had long vertical drive shafts with rectangular blades.[6] Made of six to twelve sails covered in reed matting or cloth material, these windmills were used to grind grain or draw up water, and were used in the gristmilling and sugarcane industries.[7]

Wind power first appeared in Europe during the Middle Ages. The first historical records of their use in England date to the 11th and 12th centuries; there are reports of German crusaders taking their windmill-making skills to Syria around 1190.[8] By the 14th century, Dutch windmills were in use to drain areas of the Rhine delta. Advanced wind turbines were described by Croatian inventor Fausto Veranzio in his book "Machinae Novae" (1595), he described vertical axis wind turbines with curved or V-shaped blades.

 
Illustration of the wind turbine for power generation erected by Josef Friedlaender at the International Electrical Exhibition in Vienna in 1883
 
James Blyth's electricity-generating wind turbine, photographed in 1891

The first electricity-generating wind turbine was installed by the Austrian Josef Friedländer at the Vienna International Electrical Exhibition in 1883. It was a Halladay windmill for driving a dynamo. Friedländer’s 22-foot (6.6-meters) diameter Halladay “wind motor” was supplied by U.S. Wind Engine & Pump Co. of Batavia, Illinois. The five horsepower windmill drove a dynamo at ground level that fed electricity into a series of batteries. The batteries powered various electrical tools and lamps, as well as a threshing machine. Friedländer’s windmill and its accessories were prominently installed at the north entrance to the main exhibition hall ("Rotunde") in the Vienna Prater.[9][10][11]

In July 1887 Scottish academic James Blyth installed a battery-charging machine to light his holiday home in Marykirk, Scotland.[12] Some months later, American inventor Charles F. Brush was able to build the first automatically operated wind turbine after consulting local University professors and his colleagues Jacob S. Gibbs and Brinsley Coleberd and successfully getting the blueprints peer-reviewed for electricity production.[13] Although Blyth's turbine was considered uneconomical in the United Kingdom,[13] electricity generation by wind turbines was more cost effective in countries with widely scattered populations.[8]

 
The first automatically operated wind turbine, built in Cleveland in 1887 by Charles F. Brush. It was 60 feet (18 m) tall, weighed 4 tons (3.6 metric tonnes) and powered a 12 kW generator.[14]

In Denmark by 1900, there were about 2500 windmills for mechanical loads such as pumps and mills, producing an estimated combined peak power of about 30 megawatts (MW). The largest machines were on 24-meter (79 ft) towers with four-bladed 23-meter (75 ft) diameter rotors. By 1908, there were 72 wind-driven electric generators operating in the United States from 5 kilowatts (kW) to 25 kW. Around the time of World War I, American windmill makers were producing 100,000 farm windmills each year, mostly for water-pumping.[15]

By the 1930s, use of wind turbines in rural areas was declining as the distribution system extended to those areas.[16]

A forerunner of modern horizontal-axis wind generators was in service at Yalta, USSR in 1931. This was a 100 kW generator on a 30-meter (98 ft) tower, connected to the local 6.3 kV distribution system. It was reported to have an annual capacity factor of 32 percent, not much different from current wind machines.[17]

In the autumn of 1941, the first megawatt-class wind turbine was synchronized to a utility grid in Vermont. The Smith–Putnam wind turbine only ran for about five years before one of the blades snapped off.[18] The unit was not repaired, because of a shortage of materials during the war.[19]

The first utility grid-connected wind turbine to operate in the UK was built by John Brown & Company in 1951 in the Orkney Islands.[13][20]

In the early 1970s, however, anti-nuclear protests in Denmark spurred artisan mechanics to develop microturbines of 22 kW despite declines in the industry.[21] Organizing owners into associations and co-operatives led to the lobbying of the government and utilities and provided incentives for larger turbines throughout the 1980s and later. Local activists in Germany, nascent turbine manufacturers in Spain, and large investors in the United States in the early 1990s then lobbied for policies that stimulated the industry in those countries.[22][23][24]

It has been argued that expanding the use of wind power will lead to increasing geopolitical competition over critical materials for wind turbines, such as rare earth elements neodymium, praseodymium, and dysprosium. However, this perspective has been critically dismissed for failing to relay how most wind turbines do not use permanent magnets and for underestimating the power of economic incentives for the expanded production of these minerals.[25]

Wind power density

Wind Power Density (WPD) is a quantitative measure of wind energy available at any location. It is the mean annual power available per square meter of swept area of a turbine, and is calculated for different heights above ground. Calculation of wind power density includes the effect of wind velocity and air density.[26]

Wind turbines are classified by the wind speed they are designed for, from class I to class III, with A to C referring to the turbulence intensity of the wind.[27]

Class Avg Wind Speed (m/s) Turbulence
IA 10 16%
IB 10 14%
IC 10 12%
IIA 8.5 16%
IIB 8.5 14%
IIC 8.5 12%
IIIA 7.5 16%
IIIB 7.5 14%
IIIC 7.5 12%

Efficiency

Conservation of mass requires that the amount of air entering and exiting a turbine must be equal. Accordingly, Betz's law gives the maximal achievable extraction of wind power by a wind turbine as 1627 (59.3%) of the rate at which the kinetic energy of the air arrives at the turbine.[28]

The maximum theoretical power output of a wind machine is thus 1627 times the rate at which kinetic energy of the air arrives at the effective disk area of the machine. If the effective area of the disk is A, and the wind velocity v, the maximum theoretical power output P is:

 ,

where ρ is the air density.

Wind-to-rotor efficiency (including rotor blade friction and drag) are among the factors affecting the final price of wind power.[29] Further inefficiencies, such as gearbox losses, generator and converter losses, reduce the power delivered by a wind turbine. To protect components from undue wear, extracted power is held constant above the rated operating speed as theoretical power increases as the cube of wind speed, further reducing theoretical efficiency. In 2001, commercial utility-connected turbines delivered 75% to 80% of the Betz limit of power extractable from the wind, at rated operating speed.[30][31]

Efficiency can decrease slightly over time, one of the main reasons being dust and insect carcasses on the blades, which alter the aerodynamic profile and essentially reduce the lift to drag ratio of the airfoil. Analysis of 3128 wind turbines older than 10 years in Denmark showed that half of the turbines had no decrease, while the other half saw a production decrease of 1.2% per year.[32]

In general, more stable and constant weather conditions (most notably wind speed) result in an average of 15% greater efficiency than that of a wind turbine in unstable weather conditions, thus allowing up to a 7% increase in wind speed under stable conditions. This is due to a faster recovery wake and greater flow entrainment that occur in conditions of higher atmospheric stability. However, wind turbine wakes have been found to recover faster under unstable atmospheric conditions as opposed to a stable environment.[33]

Different materials have varying effects on the efficiency of wind turbines. In an Ege University experiment, three wind turbines, each with three blades with a diameter of one meter, were constructed with blades made of different materials: A glass and glass/carbon epoxy, glass/carbon, and glass/polyester. When tested, the results showed that the materials with higher overall masses had a greater friction moment and thus a lower power coefficient.[34]

The air velocity is the major contributor to the turbine efficiency. This is the reason for the importance of choosing the right location. The wind velocity will be high near the shore because of the temperature difference between the land and the ocean. Another option is to place turbines on mountain ridges. The higher the wind turbine will be, the higher the wind velocity on average. A windbreak can also increase the wind velocity near the turbine.[35]

Types

 
The three primary types: VAWT Savonius, HAWT towered; VAWT Darrieus as they appear in operation

Wind turbines can rotate about either a horizontal or a vertical axis, the former being both older and more common.[36] They can also include blades or be bladeless.[37] Household-size vertical designs produce less power and are less common.[38]

Horizontal axis

 
Components of a horizontal axis wind turbine (gearbox, rotor shaft and brake assembly) being lifted into position
 
The rotor of a gearless wind turbine being set. This particular turbine was prefabricated in Germany, before being shipped to the U.S. for assembly.
 
Offshore Horizontal Axis Wind Turbines (HAWTs) at Scroby Sands Wind Farm, England
 
Onshore Horizontal Axis Wind Turbines in Zhangjiakou, Hebei, China

Large three-bladed horizontal-axis wind turbines (HAWT) with the blades upwind of the tower produce the overwhelming majority of wind power in the world today.[4] These turbines have the main rotor shaft and electrical generator at the top of a tower, and must be pointed into the wind. Small turbines are pointed by a simple wind vane, while large turbines generally use a wind sensor coupled with a yaw system. Most have a gearbox, which turns the slow rotation of the blades into a quicker rotation that is more suitable to drive an electrical generator.[39] Some turbines use a different type of generator suited to slower rotational speed input. These don't need a gearbox and are called direct-drive, meaning they couple the rotor directly to the generator with no gearbox in between. While permanent magnet direct-drive generators can be more costly due to the rare earth materials required, these gearless turbines are sometimes preferred over gearbox generators because they "eliminate the gear-speed increaser, which is susceptible to significant accumulated fatigue torque loading, related reliability issues, and maintenance costs."[40] There is also the pseudo direct drive mechanism, which has some advantages over the permanent magnet direct drive mechanism.[41]

Most horizontal axis turbines have their rotors upwind of the supporting tower.[42] Downwind machines have been built, because they don't need an additional mechanism for keeping them in line with the wind. In high winds, downwind blades can also be designed to bend more than upwind ones, which reduces their swept area and thus their wind resistance, mitigating risk during gales. Despite these advantages, upwind designs are preferred, because the pulsing change in loading from the wind as each blade passes behind the supporting tower can cause damage to the turbine.[43]

Turbines used in wind farms for commercial production of electric power are usually three-bladed. These have low torque ripple, which contributes to good reliability. The blades are usually colored white for daytime visibility by aircraft and range in length from 20 to 80 meters (66 to 262 ft). The size and height of turbines increase year by year. Offshore wind turbines are built up to 8 MW today and have a blade length up to 80 meters (260 ft). Designs with 10 to 12 MW were in preparation in 2018,[44] and a "15 MW+" prototype with three 118 meters (387 ft) blades is planned to be constructed in 2022.[45] The average hub height of horizontal axis wind turbines is 90 meters.[46]

Vertical axis

Vertical-axis wind turbines (or VAWTs) have the main rotor shaft arranged vertically. One advantage of this arrangement is that the turbine does not need to be pointed into the wind to be effective,[47] which is an advantage on a site where the wind direction is highly variable. It is also an advantage when the turbine is integrated into a building because it is inherently less steerable. Also, the generator and gearbox can be placed near the ground, using a direct drive from the rotor assembly to the ground-based gearbox, improving accessibility for maintenance. However, these designs produce much less energy averaged over time, which is a major drawback.[38][48]

Vertical turbine designs have much lower efficiency than standard horizontal designs.[49] The key disadvantages include the relatively low rotational speed with the consequential higher torque and hence higher cost of the drive train, the inherently lower power coefficient, the 360-degree rotation of the aerofoil within the wind flow during each cycle and hence the highly dynamic loading on the blade, the pulsating torque generated by some rotor designs on the drive train, and the difficulty of modelling the wind flow accurately and hence the challenges of analysing and designing the rotor prior to fabricating a prototype.[50]

When a turbine is mounted on a rooftop the building generally redirects wind over the roof and this can double the wind speed at the turbine. If the height of a rooftop mounted turbine tower is approximately 50% of the building height it is near the optimum for maximum wind energy and minimum wind turbulence. While wind speeds within the built environment are generally much lower than at exposed rural sites,[51][52] noise may be a concern and an existing structure may not adequately resist the additional stress.

Subtypes of the vertical axis design include:

Darrieus wind turbine

"Eggbeater" turbines, or Darrieus turbines, were named after the French inventor, Georges Darrieus.[53] They have good efficiency, but produce large torque ripple and cyclical stress on the tower, which contributes to poor reliability. They also generally require some external power source, or an additional Savonius rotor to start turning, because the starting torque is very low. The torque ripple is reduced by using three or more blades, which results in greater solidity of the rotor. Solidity is measured by blade area divided by the rotor area.

Giromill

A subtype of Darrieus turbine with straight, as opposed to curved, blades. The cycloturbine variety has variable pitch to reduce the torque pulsation and is self-starting.[54] The advantages of variable pitch are: high starting torque; a wide, relatively flat torque curve; a higher coefficient of performance; more efficient operation in turbulent winds; and a lower blade speed ratio which lowers blade bending stresses. Straight, V, or curved blades may be used.[55]

Savonius wind turbine

 
A vertical axis Twisted Savonius type turbine.

These are drag-type devices with two (or more) scoops that are used in anemometers, Flettner vents (commonly seen on bus and van roofs), and in some high-reliability low-efficiency power turbines. They are always self-starting if there are at least three scoops.[56]

Twisted Savonius is a modified savonius, with long helical scoops to provide smooth torque. This is often used as a rooftop wind turbine and has even been adapted for ships.[57]

Airborne wind turbine

Airborne wind turbines consist of wings or a small aircraft tethered to the ground.[58] They are useful for reaching faster winds above which traditional turbines can operate. There are prototypes in operation in east Africa.[59]

Floating wind turbine

These are offshore wind turbines that are supported by a floating platform.[60] By having them float, they are able to be installed in deeper water allowing more of them. This also allows them to be further out of sight from land and therefore less public concern about the visual appeal.[61]

Unconventional types

Design and construction

 
Components of a horizontal-axis wind turbine
 
Inside view of a wind turbine tower, showing the tendon cables

Wind turbine design is a careful balance of cost, energy output, and fatigue life.

Components

Wind turbines convert wind energy to electrical energy for distribution. Conventional horizontal axis turbines can be divided into three components:

  • The rotor, which is approximately 20% of the wind turbine cost, includes the blades for converting wind energy to low speed rotational energy.[62]
  • The generator, which is approximately 34% of the wind turbine cost, includes the electrical generator,[63][64] the control electronics, and most likely a gearbox (e.g., planetary gear box),[65] adjustable-speed drive, or continuously variable transmission[66] component for converting the low-speed incoming rotation to high-speed rotation suitable for generating electricity.
  • The surrounding structure, which is approximately 15% of the wind turbine cost, includes the tower and rotor yaw mechanism.[62]
 
Nacelle of a wind turbine

A 1.5 (MW) wind turbine of a type frequently seen in the United States has a tower 80 meters (260 ft) high. The rotor assembly (blades and hub) measures about 80 meters (260 ft) in diameter.[67] The nacelle, which contains the generator is 15.24 meters (50.0 ft) and weigh around 300 tons.[68]

Turbine monitoring and diagnostics

Due to data transmission problems, structural health monitoring of wind turbines is usually performed using several accelerometers and strain gages attached to the nacelle to monitor the gearbox and equipment. Currently, digital image correlation and stereophotogrammetry are used to measure dynamics of wind turbine blades. These methods usually measure displacement and strain to identify location of defects. Dynamic characteristics of non-rotating wind turbines have been measured using digital image correlation and photogrammetry.[69] Three dimensional point tracking has also been used to measure rotating dynamics of wind turbines.[70]

Technology

 
Development in size and power of wind turbines, 1990–2016

Generally, efficiency increases along with turbine blade lengths. The blades must be stiff, strong, durable, light and resistant to fatigue.[71] Materials with these properties include composites such as polyester and epoxy, while glass fiber and carbon fiber have been used for the reinforcing.[72] Construction may involve manual layup or injection molding. Retrofitting existing turbines with larger blades reduces the task and risks of redesign.[73]

As of 2021, the longest blade was 115.5 m (379 ft), producing 15 MW.[74]

Blades usually last around 20 years, the typical lifespan of a wind turbine.[75]

Blade materials

Materials commonly used in wind turbine blades are described below.

Glass and carbon fibers

 
A turbine blade convoy passing through Edenfield, England

The stiffness of composites is determined by the stiffness of fibers and their volume content. Typically, E-glass fibers are used as main reinforcement in the composites. Typically, the glass/epoxy composites for wind turbine blades contain up to 75% glass by weight. This increases the stiffness, tensile and compression strength. A promising composite material is glass fiber with modified compositions like S-glass, R-glass etc. Other glass fibers developed by Owens Corning are ECRGLAS, Advantex and WindStrand.[76]

Carbon fiber has more tensile strength, higher stiffness and lower density than glass fiber. An ideal candidate for these properties is the spar cap, a structural element of a blade which experiences high tensile loading.[72] A 100-metre (330 ft) glass fiber blade could weigh up to 50 tonnes (110,000 lb), while using carbon fiber in the spar saves 20% to 30% weight, about 15 tonnes (33,000 lb).[77]

Hybrid reinforcements

Instead of making wind turbine blade reinforcements from pure glass or pure carbon, hybrid designs trade weight for cost. For example, for an 8-metre (26 ft) blade, a full replacement by carbon fiber would save 80% of weight but increase costs by 150%, while a 30% replacement would save 50% of weight and increase costs by 90%. Hybrid reinforcement materials include E-glass/carbon, E-glass/aramid. The current longest blade by LM Wind Power is made of carbon/glass hybrid composites. More research is needed about the optimal composition of materials [78]

Nano-engineered polymers and composites

Additions of small amount (0.5 weight %) of nanoreinforcement (carbon nanotubes or nanoclay) in the polymer matrix of composites, fiber sizing or inter-laminar layers can improve fatigue resistance, shear or compressive strength, and fracture toughness of the composites by 30% to 80%. Research has also shown that incorporating small amounts of carbon nanotubes (CNT) can increase the lifetime up to 1500%.[79]

Costs

As of 2019, the capital cost of a wind turbine was around $1 million per megawatt of nameplate capacity, though this figure varies by location; for example, such numbers ranged from a half million in South America to $1.7 million in Asia.[80]

For the wind turbine blades, while the material cost is much higher for hybrid glass/carbon fiber blades than all-glass fiber blades, labor costs can be lower. Using carbon fiber allows simpler designs that use less raw material. The chief manufacturing process in blade fabrication is the layering of plies. Thinner blades allow reducing the number of layers and so the labor, and in some cases, equate to the cost of labor for glass fiber blades.[81]

Offshore has significantly higher installation costs.[82]

Non-blade materials

Wind turbine parts other than the rotor blades (including the rotor hub, gearbox, frame, and tower) are largely made of steel. Smaller turbines (as well as megawatt-scale Enercon turbines) have begun using aluminum alloys for these components to make turbines lighter and more efficient. This trend may grow if fatigue and strength properties can be improved. Pre-stressed concrete has been increasingly used for the material of the tower, but still requires much reinforcing steel to meet the strength requirement of the turbine. Additionally, step-up gearboxes are being increasingly replaced with variable speed generators, which requires magnetic materials.[71]

Modern turbines use a couple of tons of copper for generators, cables and such.[83] As of 2018, global production of wind turbines use 450,000 tonnes (990 million pounds) of copper per year.[84]

Material supply

 
Nordex wind turbine manufacturing plant in Jonesboro, Arkansas, United States

A 2015 study of the material consumption trends and requirements for wind energy in Europe found that bigger turbines have a higher consumption of precious metals but lower material input per kW generated. The material consumption and stock at that time was compared to input materials for various onshore system sizes. In all EU countries, the estimates for 2020 doubled the values consumed in 2009. These countries would need to expand their resources to meet the estimated demand for 2020. For example, the EU had 3% of world supply of fluorspar, and it would require 14% by 2020. Globally, the main exporting countries are South Africa, Mexico, and China. This is similar with other critical and valuable materials required for energy systems such as magnesium, silver and indium. The levels of recycling of these materials are very low, and focusing on that could alleviate supply. Because most of these valuable materials are also used in other emerging technologies, like light emitting diodes (LEDs), photo voltaics (PVs) and liquid crystal displays (LCDs), their demand is expected to grow.[85]

A 2011 study by the United States Geological Survey estimated resources required to fulfill the US commitment to supplying 20% of its electricity from wind power by 2030. It did not consider requirements for small turbines or offshore turbines because those were not common in 2008 when the study was done. Common materials such as cast iron, steel and concrete would increase by 2%–3% compared to 2008. Between 110,000 and 115,000 metric tons of fiber glass would be required per year, a 14% increase. Rare-earth metal use would not increase much compared to available supply, however rare-earth metals that are also used for other technologies such as batteries which are increasing its global demand need to be taken into account. Land required would be 50,000 square kilometers onshore and 11,000 offshore. This would not be a problem in the US due to its vast area and because the same land can be used for farming. A greater challenge would be the variability and transmission to areas of high demand.[86]

Permanent magnets for wind turbine generators contain rare-earth metals such as neodymium (Nd), praseodymium (Pr), terbium (Tb), and dysprosium (Dy). Systems that use magnetic direct drive turbines require greater amounts of rare-earth metals. Therefore, an increase in wind turbine manufacture would increase the demand for these resources. By 2035, the demand for Nd is estimated to increase by 4,000 to 18,000 tons and for Dy by 200 to 1200 tons. These values are a quarter to half of current production. However, these estimates are very uncertain because technologies are developing rapidly.[87]

Reliance on rare earth minerals for components has risked expense and price volatility as China has been main producer of rare earth minerals (96% in 2009) and was reducing its export quotas.[86] However, in recent years other producers have increased production and China has increased export quotas, leading to a higher supply and lower cost, and a greater viability of large scale use of variable-speed generators.[88]

Glass fiber is the most common material for reinforcement. Its demand has grown due to growth in construction, transportation and wind turbines. Its global market might reach US$17.4 billion by 2024, compared to US$8.5 billion in 2014. In 2014, Asia Pacific produced more than 45% of the market; now China is the largest producer. The industry receives subsidies from the Chinese government allowing it to export cheaper to the US and Europe. However, price wars have led to anti-dumping measures such as tariffs on Chinese glass fiber.[89]

Wind turbines on public display

 
The Nordex N50 wind turbine and visitor centre of Lamma Winds in Hong Kong, China

A few localities have exploited the attention-getting nature of wind turbines by placing them on public display, either with visitor centers around their bases, or with viewing areas farther away.[90] The wind turbines are generally of conventional horizontal-axis, three-bladed design, and generate power to feed electrical grids, but they also serve the unconventional roles of technology demonstration, public relations, and education.[91]

Small wind turbines

 
A small Quietrevolution QR5 Gorlov type vertical axis wind turbine in Bristol, England. Measuring 3 m in diameter and 5 m high, it has a nameplate rating of 6.5 kW to the grid.

Small wind turbines may be used for a variety of applications including on- or off-grid residences, telecom towers, offshore platforms, rural schools and clinics, remote monitoring and other purposes that require energy where there is no electric grid, or where the grid is unstable. Small wind turbines may be as small as a fifty-watt generator for boat or caravan use. Hybrid solar and wind powered units are increasingly being used for traffic signage, particularly in rural locations, as they avoid the need to lay long cables from the nearest mains connection point.[92] The U.S. Department of Energy's National Renewable Energy Laboratory (NREL) defines small wind turbines as those smaller than or equal to 100 kilowatts.[93] Small units often have direct drive generators, direct current output, aeroelastic blades, lifetime bearings and use a vane to point into the wind.[94]

Wind turbine spacing

On most horizontal wind turbine farms, a spacing of about 6–10 times the rotor diameter is often upheld. However, for large wind farms distances of about 15 rotor diameters should be more economical, taking into account typical wind turbine and land costs. This conclusion has been reached by research[95] conducted by Charles Meneveau of Johns Hopkins University[96] and Johan Meyers of Leuven University in Belgium, based on computer simulations[97] that take into account the detailed interactions among wind turbines (wakes) as well as with the entire turbulent atmospheric boundary layer.

Recent research by John Dabiri of Caltech suggests that vertical wind turbines may be placed much more closely together so long as an alternating pattern of rotation is created allowing blades of neighbouring turbines to move in the same direction as they approach one another.[98]

Operability

 
Workers inspect wind turbine blades

Maintenance

Wind turbines need regular maintenance to stay reliable and available. In the best case turbines are available to generate energy 98% of the time.[99][100] Ice accretion on turbine blades has also been found to greatly reduce the efficiency of wind turbines, which is a common challenge in cold climates where in-cloud icing and freezing rain events occur.[101] De-icing is mainly performed by internal heating, or in some cases by helicopters spraying clean warm water on the blades.[102]

Modern turbines usually have a small onboard crane for hoisting maintenance tools and minor components. However, large, heavy components like generator, gearbox, blades, and so on are rarely replaced, and a heavy lift external crane is needed in those cases. If the turbine has a difficult access road, a containerized crane can be lifted up by the internal crane to provide heavier lifting.[103]

Repowering

Installation of new wind turbines can be controversial. An alternative is repowering, where existing wind turbines are replaced with bigger, more powerful ones, sometimes in smaller numbers while keeping or increasing capacity.[104]

Demolition and recycling

Some wind turbines which are out of use are recycled or repowered.[105][106] 85% of turbine materials are easily reused or recycled, but the blades, made of a composite material, are more difficult to process.[107]

Interest in recycling blades varies in different markets and depends on the waste legislation and local economics. A challenge in recycling blades is related to the composite material, which is made of fiberglass with carbon fibers in epoxy resin, which cannot be remolded to form new composites.[108]

Wind farm waste is less toxic than other garbage. Wind turbine blades represent only a fraction of overall waste in the US, according to the Wind-industry trade association, American Wind Energy Association.[109]

Several utilities, start-up companies, and researchers are developing methods for reusing or recycling blades.[107] Manufacturer Vestas has developed technology that can separate the fibers from the resin, allowing for reuse.[110] In Germany, wind turbine blades are commercially recycled as part of an alternative fuel mix for a cement factory.[107] In the United Kingdom, a project will trial cutting blades into strips for use as rebar in concrete, with the aim of reducing emissions in the construction of High Speed 2.[111] Used wind turbine blades have been recycled by incorporating them as part of the support structures within pedestrian bridges in Poland[112] and Ireland.[113]

Comparison with other power sources

Advantages

Wind turbines is one of the lowest-cost sources of renewable energy along with solar panels.[114] As technology needed for wind turbines continued to improve, the prices decreased as well. In addition, there is currently no competitive market for wind energy (though there may be in the future), because wind is a freely available natural resource, most of which is untapped.[115] The main cost of small wind turbines is the purchase and installation process, which averages between $48,000 and $65,000 per installation. Usually, the total amount of energy harvested amount to more than the cost of the turbines.[116]

Wind turbines provide a clean energy source,[117] use little water,[2] emitting no greenhouse gases and no waste products during operation. Over 1,400 tonnes (1,500 short tons) of carbon dioxide per year can be eliminated by using a one-megawatt turbine instead of one megawatt of energy from a fossil fuel.[118]

Disadvantages

Wind turbines can be very large, reaching over 140 m (460 ft) tall and with blades 55 m (180 ft) long,[119] and people have often complained about their visual impact.

Environmental impact of wind power includes effect on wildlife, but can be mitigated if proper strategies are implemented.[120] Thousands of birds, including rare species, have been killed by the blades of wind turbines,[121] though wind turbines contribute relatively insignificantly to anthropogenic avian mortality. Wind farms and nuclear power plants are responsible for between 0.3 and 0.4 bird deaths per gigawatt-hour (GWh) of electricity while fossil fuel power stations are responsible for about 5.2 fatalities per GWh. In comparison, conventional coal fired generators contribute significantly more to bird mortality.[122]

Energy harnessed by wind turbines is variable, and is not a "dispatchable" source of power; its availability is based on whether the wind is blowing, not whether electricity is needed. Turbines can be placed on ridges or bluffs to maximize the access of wind they have, but this also limits the locations where they can be placed.[115] In this way, wind energy is not a particularly reliable source of energy. However, it can form part of the energy mix, which also includes power from other sources. Technology is also being developed to store excess energy, which can then make up for any deficits in supplies.[123]

Wind turbines have blinking lights that warn aircraft, to avoid collisions.[124] Residents living near windfarms, especially those in rural areas, have complained that the blinking lights are a bothersome form of light pollution.[124] A light mitigation approach involves Aircraft Detection Lighting Systems (ADLSs) by which the lights are turned on, only when the ADLS's radar detects aircraft within thresholds of altitude and distance.[124]

Records

 
Éole, the largest vertical axis wind turbine, in Cap-Chat, Quebec, Canada

See also List of most powerful wind turbines

Record Model/Name Location Constructor/Manufacturer
Largest and most powerful V236-15[125] Østerild Wind Turbine Test Field Vestas
Largest vertical-axis Éole[126] Cap-Chat, Québec, Canada NRC, Hydro-Québec
Largest 1-blade turbine Monopteros M50[127] Jade Wind Park MBB Messerschmitt
Largest 2-blade turbine SCD6.5[128] Longyuan Wind Farm Mingyang Wind Power
Most rotors Four-in-One[129] Maasvlakte Lagerwey
Highest-situated 2.5[130] Pastoruri Glaicer WindAid
Largest offshore Haliade-X[74] Netherlands GE Wind Energy

See also

References

  1. ^ "World wind capacity at 650,8 GW, Corona crisis will slow down markets in 2020, renewables to be core of economic stimulus programmes" (Press release). WWEA. 16 April 2020. Retrieved 1 September 2021. Wind power capacity worldwide reaches 650,8 GW, 59,7 GW added in 2019
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Further reading

  • Tony Burton, David Sharpe, Nick Jenkins, Ervin Bossanyi: Wind Energy Handbook, John Wiley & Sons, 2nd edition (2011), ISBN 978-0-470-69975-1
  • Darrell, Dodge, Early History Through 1875 2 December 2010 at the Wayback Machine, TeloNet Web Development, Copyright 1996–2001
  • Robert Gasch, Jochen Twele (ed.), Wind power plants. Fundamentals, design, construction and operation, Springer 2012 ISBN 978-3-642-22937-4.
  • Erich Hau, Wind turbines: fundamentals, technologies, application, economics, Springer, 2013 ISBN 978-3-642-27150-2 (preview on Google Books)
  • Siegfried Heier, Grid integration of wind energy conversion systems, John Wiley & Sons, 3rd edition (2014), ISBN 978-1-119-96294-6
  • Peter Jamieson, Innovation in Wind Turbine Design. Wiley & Sons 2011, ISBN 978-0-470-69981-2
  • J. F. Manwell, J. G. McGowan, A. L. Roberts, Wind Energy Explained: Theory, Design and Application, John Wiley & Sons, 2nd edition (2012), ISBN 978-0-47001-500-1
  • David Spera (ed,) Wind Turbine Technology: Fundamental Concepts in Wind Turbine Engineering, Second Edition (2009), ASME Press, ISBN 9780791802601
  • Alois Schaffarczyk (ed.), Understanding wind power technology, John Wiley & Sons, (2014), ISBN 978-1-118-64751-6
  • Hermann-Josef Wagner, Jyotirmay Mathur, Introduction to wind energy systems. Basics, technology and operation. Springer (2013), ISBN 978-3-642-32975-3
  • GA Mansoori, N Enayati, LB Agyarko (2016), Energy: Sources, Utilization, Legislation, Sustainability, Illinois as Model State

External links

  •   Media related to Wind turbine at Wikimedia Commons
  • Global Wind Energy Council
  • World's Largest Wind Turbine
  • Harvesting the Wind (45 lectures about wind turbines by professor Magdi Ragheb

wind, turbine, this, article, about, wind, powered, electrical, generators, wind, powered, machinery, used, grind, grain, pump, water, windmill, windpump, wind, turbine, device, that, converts, kinetic, energy, wind, into, electrical, energy, 2020, update, hun. This article is about wind powered electrical generators For wind powered machinery used to grind grain or pump water see Windmill and Windpump A wind turbine is a device that converts the kinetic energy of wind into electrical energy As of 2020 update hundreds of thousands of large turbines in installations known as wind farms were generating over 650 gigawatts of power with 60 GW added each year 1 Wind turbines are an increasingly important source of intermittent renewable energy and are used in many countries to lower energy costs and reduce reliance on fossil fuels One study claimed that as of 2009 update wind had the lowest relative greenhouse gas emissions the least water consumption demands and the most favorable social impacts compared to photovoltaic hydro geothermal coal and gas energy sources 2 Thorntonbank Wind Farm using 5 MW turbines REpower 5M in the North Sea off the coast of BelgiumSmaller wind turbines are used for applications such as battery charging and remote devices such as traffic warning signs Larger turbines can contribute to a domestic power supply while selling unused power back to the utility supplier via the electrical grid 3 Wind turbines are manufactured in a wide range of sizes with either horizontal or vertical axes though horizontal is most common 4 Contents 1 History 2 Wind power density 3 Efficiency 4 Types 4 1 Horizontal axis 4 2 Vertical axis 4 2 1 Darrieus wind turbine 4 2 2 Giromill 4 2 3 Savonius wind turbine 4 2 4 Airborne wind turbine 4 2 5 Floating wind turbine 4 3 Unconventional types 5 Design and construction 5 1 Components 5 2 Turbine monitoring and diagnostics 6 Technology 6 1 Blade materials 6 1 1 Glass and carbon fibers 6 1 2 Hybrid reinforcements 6 1 3 Nano engineered polymers and composites 6 2 Costs 6 3 Non blade materials 6 4 Material supply 7 Wind turbines on public display 8 Small wind turbines 9 Wind turbine spacing 10 Operability 10 1 Maintenance 10 2 Repowering 10 3 Demolition and recycling 11 Comparison with other power sources 11 1 Advantages 11 2 Disadvantages 12 Records 13 See also 14 References 15 Further reading 16 External linksHistoryMain article History of wind power nbsp Nashtifan wind turbines in Sistan IranThe windwheel of Hero of Alexandria 10 70 CE marks one of the first recorded instances of wind powering a machine 5 However the first known practical wind power plants were built in Sistan an Eastern province of Persia now Iran from the 7th century These Panemone were vertical axle windmills which had long vertical drive shafts with rectangular blades 6 Made of six to twelve sails covered in reed matting or cloth material these windmills were used to grind grain or draw up water and were used in the gristmilling and sugarcane industries 7 Wind power first appeared in Europe during the Middle Ages The first historical records of their use in England date to the 11th and 12th centuries there are reports of German crusaders taking their windmill making skills to Syria around 1190 8 By the 14th century Dutch windmills were in use to drain areas of the Rhine delta Advanced wind turbines were described by Croatian inventor Fausto Veranzio in his book Machinae Novae 1595 he described vertical axis wind turbines with curved or V shaped blades nbsp Illustration of the wind turbine for power generation erected by Josef Friedlaender at the International Electrical Exhibition in Vienna in 1883 nbsp James Blyth s electricity generating wind turbine photographed in 1891The first electricity generating wind turbine was installed by the Austrian Josef Friedlander at the Vienna International Electrical Exhibition in 1883 It was a Halladay windmill for driving a dynamo Friedlander s 22 foot 6 6 meters diameter Halladay wind motor was supplied by U S Wind Engine amp Pump Co of Batavia Illinois The five horsepower windmill drove a dynamo at ground level that fed electricity into a series of batteries The batteries powered various electrical tools and lamps as well as a threshing machine Friedlander s windmill and its accessories were prominently installed at the north entrance to the main exhibition hall Rotunde in the Vienna Prater 9 10 11 In July 1887 Scottish academic James Blyth installed a battery charging machine to light his holiday home in Marykirk Scotland 12 Some months later American inventor Charles F Brush was able to build the first automatically operated wind turbine after consulting local University professors and his colleagues Jacob S Gibbs and Brinsley Coleberd and successfully getting the blueprints peer reviewed for electricity production 13 Although Blyth s turbine was considered uneconomical in the United Kingdom 13 electricity generation by wind turbines was more cost effective in countries with widely scattered populations 8 nbsp The first automatically operated wind turbine built in Cleveland in 1887 by Charles F Brush It was 60 feet 18 m tall weighed 4 tons 3 6 metric tonnes and powered a 12 kW generator 14 In Denmark by 1900 there were about 2500 windmills for mechanical loads such as pumps and mills producing an estimated combined peak power of about 30 megawatts MW The largest machines were on 24 meter 79 ft towers with four bladed 23 meter 75 ft diameter rotors By 1908 there were 72 wind driven electric generators operating in the United States from 5 kilowatts kW to 25 kW Around the time of World War I American windmill makers were producing 100 000 farm windmills each year mostly for water pumping 15 By the 1930s use of wind turbines in rural areas was declining as the distribution system extended to those areas 16 A forerunner of modern horizontal axis wind generators was in service at Yalta USSR in 1931 This was a 100 kW generator on a 30 meter 98 ft tower connected to the local 6 3 kV distribution system It was reported to have an annual capacity factor of 32 percent not much different from current wind machines 17 In the autumn of 1941 the first megawatt class wind turbine was synchronized to a utility grid in Vermont The Smith Putnam wind turbine only ran for about five years before one of the blades snapped off 18 The unit was not repaired because of a shortage of materials during the war 19 The first utility grid connected wind turbine to operate in the UK was built by John Brown amp Company in 1951 in the Orkney Islands 13 20 In the early 1970s however anti nuclear protests in Denmark spurred artisan mechanics to develop microturbines of 22 kW despite declines in the industry 21 Organizing owners into associations and co operatives led to the lobbying of the government and utilities and provided incentives for larger turbines throughout the 1980s and later Local activists in Germany nascent turbine manufacturers in Spain and large investors in the United States in the early 1990s then lobbied for policies that stimulated the industry in those countries 22 23 24 It has been argued that expanding the use of wind power will lead to increasing geopolitical competition over critical materials for wind turbines such as rare earth elements neodymium praseodymium and dysprosium However this perspective has been critically dismissed for failing to relay how most wind turbines do not use permanent magnets and for underestimating the power of economic incentives for the expanded production of these minerals 25 Wind power densityMain article Wind power Wind Power Density WPD is a quantitative measure of wind energy available at any location It is the mean annual power available per square meter of swept area of a turbine and is calculated for different heights above ground Calculation of wind power density includes the effect of wind velocity and air density 26 Wind turbines are classified by the wind speed they are designed for from class I to class III with A to C referring to the turbulence intensity of the wind 27 Class Avg Wind Speed m s TurbulenceIA 10 16 IB 10 14 IC 10 12 IIA 8 5 16 IIB 8 5 14 IIC 8 5 12 IIIA 7 5 16 IIIB 7 5 14 IIIC 7 5 12 EfficiencyConservation of mass requires that the amount of air entering and exiting a turbine must be equal Accordingly Betz s law gives the maximal achievable extraction of wind power by a wind turbine as 16 27 59 3 of the rate at which the kinetic energy of the air arrives at the turbine 28 The maximum theoretical power output of a wind machine is thus 16 27 times the rate at which kinetic energy of the air arrives at the effective disk area of the machine If the effective area of the disk is A and the wind velocity v the maximum theoretical power output P is P 16 27 1 2 r v 3 A 8 27 r v 3 A displaystyle P frac 16 27 frac 1 2 rho v 3 A frac 8 27 rho v 3 A nbsp where r is the air density Wind to rotor efficiency including rotor blade friction and drag are among the factors affecting the final price of wind power 29 Further inefficiencies such as gearbox losses generator and converter losses reduce the power delivered by a wind turbine To protect components from undue wear extracted power is held constant above the rated operating speed as theoretical power increases as the cube of wind speed further reducing theoretical efficiency In 2001 commercial utility connected turbines delivered 75 to 80 of the Betz limit of power extractable from the wind at rated operating speed 30 31 Efficiency can decrease slightly over time one of the main reasons being dust and insect carcasses on the blades which alter the aerodynamic profile and essentially reduce the lift to drag ratio of the airfoil Analysis of 3128 wind turbines older than 10 years in Denmark showed that half of the turbines had no decrease while the other half saw a production decrease of 1 2 per year 32 In general more stable and constant weather conditions most notably wind speed result in an average of 15 greater efficiency than that of a wind turbine in unstable weather conditions thus allowing up to a 7 increase in wind speed under stable conditions This is due to a faster recovery wake and greater flow entrainment that occur in conditions of higher atmospheric stability However wind turbine wakes have been found to recover faster under unstable atmospheric conditions as opposed to a stable environment 33 Different materials have varying effects on the efficiency of wind turbines In an Ege University experiment three wind turbines each with three blades with a diameter of one meter were constructed with blades made of different materials A glass and glass carbon epoxy glass carbon and glass polyester When tested the results showed that the materials with higher overall masses had a greater friction moment and thus a lower power coefficient 34 The air velocity is the major contributor to the turbine efficiency This is the reason for the importance of choosing the right location The wind velocity will be high near the shore because of the temperature difference between the land and the ocean Another option is to place turbines on mountain ridges The higher the wind turbine will be the higher the wind velocity on average A windbreak can also increase the wind velocity near the turbine 35 Types nbsp The three primary types VAWT Savonius HAWT towered VAWT Darrieus as they appear in operationWind turbines can rotate about either a horizontal or a vertical axis the former being both older and more common 36 They can also include blades or be bladeless 37 Household size vertical designs produce less power and are less common 38 Horizontal axis nbsp Components of a horizontal axis wind turbine gearbox rotor shaft and brake assembly being lifted into position nbsp The rotor of a gearless wind turbine being set This particular turbine was prefabricated in Germany before being shipped to the U S for assembly nbsp Offshore Horizontal Axis Wind Turbines HAWTs at Scroby Sands Wind Farm England nbsp Onshore Horizontal Axis Wind Turbines in Zhangjiakou Hebei ChinaLarge three bladed horizontal axis wind turbines HAWT with the blades upwind of the tower produce the overwhelming majority of wind power in the world today 4 These turbines have the main rotor shaft and electrical generator at the top of a tower and must be pointed into the wind Small turbines are pointed by a simple wind vane while large turbines generally use a wind sensor coupled with a yaw system Most have a gearbox which turns the slow rotation of the blades into a quicker rotation that is more suitable to drive an electrical generator 39 Some turbines use a different type of generator suited to slower rotational speed input These don t need a gearbox and are called direct drive meaning they couple the rotor directly to the generator with no gearbox in between While permanent magnet direct drive generators can be more costly due to the rare earth materials required these gearless turbines are sometimes preferred over gearbox generators because they eliminate the gear speed increaser which is susceptible to significant accumulated fatigue torque loading related reliability issues and maintenance costs 40 There is also the pseudo direct drive mechanism which has some advantages over the permanent magnet direct drive mechanism 41 Most horizontal axis turbines have their rotors upwind of the supporting tower 42 Downwind machines have been built because they don t need an additional mechanism for keeping them in line with the wind In high winds downwind blades can also be designed to bend more than upwind ones which reduces their swept area and thus their wind resistance mitigating risk during gales Despite these advantages upwind designs are preferred because the pulsing change in loading from the wind as each blade passes behind the supporting tower can cause damage to the turbine 43 Turbines used in wind farms for commercial production of electric power are usually three bladed These have low torque ripple which contributes to good reliability The blades are usually colored white for daytime visibility by aircraft and range in length from 20 to 80 meters 66 to 262 ft The size and height of turbines increase year by year Offshore wind turbines are built up to 8 MW today and have a blade length up to 80 meters 260 ft Designs with 10 to 12 MW were in preparation in 2018 44 and a 15 MW prototype with three 118 meters 387 ft blades is planned to be constructed in 2022 45 The average hub height of horizontal axis wind turbines is 90 meters 46 Vertical axis Vertical axis wind turbines or VAWTs have the main rotor shaft arranged vertically One advantage of this arrangement is that the turbine does not need to be pointed into the wind to be effective 47 which is an advantage on a site where the wind direction is highly variable It is also an advantage when the turbine is integrated into a building because it is inherently less steerable Also the generator and gearbox can be placed near the ground using a direct drive from the rotor assembly to the ground based gearbox improving accessibility for maintenance However these designs produce much less energy averaged over time which is a major drawback 38 48 Vertical turbine designs have much lower efficiency than standard horizontal designs 49 The key disadvantages include the relatively low rotational speed with the consequential higher torque and hence higher cost of the drive train the inherently lower power coefficient the 360 degree rotation of the aerofoil within the wind flow during each cycle and hence the highly dynamic loading on the blade the pulsating torque generated by some rotor designs on the drive train and the difficulty of modelling the wind flow accurately and hence the challenges of analysing and designing the rotor prior to fabricating a prototype 50 When a turbine is mounted on a rooftop the building generally redirects wind over the roof and this can double the wind speed at the turbine If the height of a rooftop mounted turbine tower is approximately 50 of the building height it is near the optimum for maximum wind energy and minimum wind turbulence While wind speeds within the built environment are generally much lower than at exposed rural sites 51 52 noise may be a concern and an existing structure may not adequately resist the additional stress Subtypes of the vertical axis design include Darrieus wind turbine Main article Darrieus wind turbine Eggbeater turbines or Darrieus turbines were named after the French inventor Georges Darrieus 53 They have good efficiency but produce large torque ripple and cyclical stress on the tower which contributes to poor reliability They also generally require some external power source or an additional Savonius rotor to start turning because the starting torque is very low The torque ripple is reduced by using three or more blades which results in greater solidity of the rotor Solidity is measured by blade area divided by the rotor area Giromill A subtype of Darrieus turbine with straight as opposed to curved blades The cycloturbine variety has variable pitch to reduce the torque pulsation and is self starting 54 The advantages of variable pitch are high starting torque a wide relatively flat torque curve a higher coefficient of performance more efficient operation in turbulent winds and a lower blade speed ratio which lowers blade bending stresses Straight V or curved blades may be used 55 Savonius wind turbine Main article Savonius wind turbine nbsp A vertical axis Twisted Savonius type turbine These are drag type devices with two or more scoops that are used in anemometers Flettner vents commonly seen on bus and van roofs and in some high reliability low efficiency power turbines They are always self starting if there are at least three scoops 56 Twisted Savonius is a modified savonius with long helical scoops to provide smooth torque This is often used as a rooftop wind turbine and has even been adapted for ships 57 Airborne wind turbine Main article Airborne wind turbine Airborne wind turbines consist of wings or a small aircraft tethered to the ground 58 They are useful for reaching faster winds above which traditional turbines can operate There are prototypes in operation in east Africa 59 Floating wind turbine Main article Floating wind turbine These are offshore wind turbines that are supported by a floating platform 60 By having them float they are able to be installed in deeper water allowing more of them This also allows them to be further out of sight from land and therefore less public concern about the visual appeal 61 Unconventional types Main article Unconventional wind turbines nbsp Counter rotating wind turbine nbsp Vertical Axis Wind Turbine offshore nbsp Light pole wind turbineDesign and constructionMain article Wind turbine design nbsp Components of a horizontal axis wind turbine nbsp Inside view of a wind turbine tower showing the tendon cablesWind turbine design is a careful balance of cost energy output and fatigue life Components Wind turbines convert wind energy to electrical energy for distribution Conventional horizontal axis turbines can be divided into three components The rotor which is approximately 20 of the wind turbine cost includes the blades for converting wind energy to low speed rotational energy 62 The generator which is approximately 34 of the wind turbine cost includes the electrical generator 63 64 the control electronics and most likely a gearbox e g planetary gear box 65 adjustable speed drive or continuously variable transmission 66 component for converting the low speed incoming rotation to high speed rotation suitable for generating electricity The surrounding structure which is approximately 15 of the wind turbine cost includes the tower and rotor yaw mechanism 62 nbsp Nacelle of a wind turbineA 1 5 MW wind turbine of a type frequently seen in the United States has a tower 80 meters 260 ft high The rotor assembly blades and hub measures about 80 meters 260 ft in diameter 67 The nacelle which contains the generator is 15 24 meters 50 0 ft and weigh around 300 tons 68 Turbine monitoring and diagnostics See also Wind turbine prognostics Due to data transmission problems structural health monitoring of wind turbines is usually performed using several accelerometers and strain gages attached to the nacelle to monitor the gearbox and equipment Currently digital image correlation and stereophotogrammetry are used to measure dynamics of wind turbine blades These methods usually measure displacement and strain to identify location of defects Dynamic characteristics of non rotating wind turbines have been measured using digital image correlation and photogrammetry 69 Three dimensional point tracking has also been used to measure rotating dynamics of wind turbines 70 Technology nbsp Development in size and power of wind turbines 1990 2016Generally efficiency increases along with turbine blade lengths The blades must be stiff strong durable light and resistant to fatigue 71 Materials with these properties include composites such as polyester and epoxy while glass fiber and carbon fiber have been used for the reinforcing 72 Construction may involve manual layup or injection molding Retrofitting existing turbines with larger blades reduces the task and risks of redesign 73 As of 2021 the longest blade was 115 5 m 379 ft producing 15 MW 74 Blades usually last around 20 years the typical lifespan of a wind turbine 75 Blade materials Materials commonly used in wind turbine blades are described below Glass and carbon fibers nbsp A turbine blade convoy passing through Edenfield EnglandThe stiffness of composites is determined by the stiffness of fibers and their volume content Typically E glass fibers are used as main reinforcement in the composites Typically the glass epoxy composites for wind turbine blades contain up to 75 glass by weight This increases the stiffness tensile and compression strength A promising composite material is glass fiber with modified compositions like S glass R glass etc Other glass fibers developed by Owens Corning are ECRGLAS Advantex and WindStrand 76 Carbon fiber has more tensile strength higher stiffness and lower density than glass fiber An ideal candidate for these properties is the spar cap a structural element of a blade which experiences high tensile loading 72 A 100 metre 330 ft glass fiber blade could weigh up to 50 tonnes 110 000 lb while using carbon fiber in the spar saves 20 to 30 weight about 15 tonnes 33 000 lb 77 Hybrid reinforcements Instead of making wind turbine blade reinforcements from pure glass or pure carbon hybrid designs trade weight for cost For example for an 8 metre 26 ft blade a full replacement by carbon fiber would save 80 of weight but increase costs by 150 while a 30 replacement would save 50 of weight and increase costs by 90 Hybrid reinforcement materials include E glass carbon E glass aramid The current longest blade by LM Wind Power is made of carbon glass hybrid composites More research is needed about the optimal composition of materials 78 Nano engineered polymers and composites Additions of small amount 0 5 weight of nanoreinforcement carbon nanotubes or nanoclay in the polymer matrix of composites fiber sizing or inter laminar layers can improve fatigue resistance shear or compressive strength and fracture toughness of the composites by 30 to 80 Research has also shown that incorporating small amounts of carbon nanotubes CNT can increase the lifetime up to 1500 79 Costs As of 2019 update the capital cost of a wind turbine was around 1 million per megawatt of nameplate capacity though this figure varies by location for example such numbers ranged from a half million in South America to 1 7 million in Asia 80 For the wind turbine blades while the material cost is much higher for hybrid glass carbon fiber blades than all glass fiber blades labor costs can be lower Using carbon fiber allows simpler designs that use less raw material The chief manufacturing process in blade fabrication is the layering of plies Thinner blades allow reducing the number of layers and so the labor and in some cases equate to the cost of labor for glass fiber blades 81 Offshore has significantly higher installation costs 82 Non blade materials Wind turbine parts other than the rotor blades including the rotor hub gearbox frame and tower are largely made of steel Smaller turbines as well as megawatt scale Enercon turbines have begun using aluminum alloys for these components to make turbines lighter and more efficient This trend may grow if fatigue and strength properties can be improved Pre stressed concrete has been increasingly used for the material of the tower but still requires much reinforcing steel to meet the strength requirement of the turbine Additionally step up gearboxes are being increasingly replaced with variable speed generators which requires magnetic materials 71 Modern turbines use a couple of tons of copper for generators cables and such 83 As of 2018 update global production of wind turbines use 450 000 tonnes 990 million pounds of copper per year 84 Material supply nbsp Nordex wind turbine manufacturing plant in Jonesboro Arkansas United StatesA 2015 study of the material consumption trends and requirements for wind energy in Europe found that bigger turbines have a higher consumption of precious metals but lower material input per kW generated The material consumption and stock at that time was compared to input materials for various onshore system sizes In all EU countries the estimates for 2020 doubled the values consumed in 2009 These countries would need to expand their resources to meet the estimated demand for 2020 For example the EU had 3 of world supply of fluorspar and it would require 14 by 2020 Globally the main exporting countries are South Africa Mexico and China This is similar with other critical and valuable materials required for energy systems such as magnesium silver and indium The levels of recycling of these materials are very low and focusing on that could alleviate supply Because most of these valuable materials are also used in other emerging technologies like light emitting diodes LEDs photo voltaics PVs and liquid crystal displays LCDs their demand is expected to grow 85 A 2011 study by the United States Geological Survey estimated resources required to fulfill the US commitment to supplying 20 of its electricity from wind power by 2030 It did not consider requirements for small turbines or offshore turbines because those were not common in 2008 when the study was done Common materials such as cast iron steel and concrete would increase by 2 3 compared to 2008 Between 110 000 and 115 000 metric tons of fiber glass would be required per year a 14 increase Rare earth metal use would not increase much compared to available supply however rare earth metals that are also used for other technologies such as batteries which are increasing its global demand need to be taken into account Land required would be 50 000 square kilometers onshore and 11 000 offshore This would not be a problem in the US due to its vast area and because the same land can be used for farming A greater challenge would be the variability and transmission to areas of high demand 86 Permanent magnets for wind turbine generators contain rare earth metals such as neodymium Nd praseodymium Pr terbium Tb and dysprosium Dy Systems that use magnetic direct drive turbines require greater amounts of rare earth metals Therefore an increase in wind turbine manufacture would increase the demand for these resources By 2035 the demand for Nd is estimated to increase by 4 000 to 18 000 tons and for Dy by 200 to 1200 tons These values are a quarter to half of current production However these estimates are very uncertain because technologies are developing rapidly 87 Reliance on rare earth minerals for components has risked expense and price volatility as China has been main producer of rare earth minerals 96 in 2009 and was reducing its export quotas 86 However in recent years other producers have increased production and China has increased export quotas leading to a higher supply and lower cost and a greater viability of large scale use of variable speed generators 88 Glass fiber is the most common material for reinforcement Its demand has grown due to growth in construction transportation and wind turbines Its global market might reach US 17 4 billion by 2024 compared to US 8 5 billion in 2014 In 2014 Asia Pacific produced more than 45 of the market now China is the largest producer The industry receives subsidies from the Chinese government allowing it to export cheaper to the US and Europe However price wars have led to anti dumping measures such as tariffs on Chinese glass fiber 89 Wind turbines on public displayMain article Wind turbines on public display nbsp The Nordex N50 wind turbine and visitor centre of Lamma Winds in Hong Kong ChinaA few localities have exploited the attention getting nature of wind turbines by placing them on public display either with visitor centers around their bases or with viewing areas farther away 90 The wind turbines are generally of conventional horizontal axis three bladed design and generate power to feed electrical grids but they also serve the unconventional roles of technology demonstration public relations and education 91 Small wind turbinesMain article Small wind turbine nbsp A small Quietrevolution QR5 Gorlov type vertical axis wind turbine in Bristol England Measuring 3 m in diameter and 5 m high it has a nameplate rating of 6 5 kW to the grid Small wind turbines may be used for a variety of applications including on or off grid residences telecom towers offshore platforms rural schools and clinics remote monitoring and other purposes that require energy where there is no electric grid or where the grid is unstable Small wind turbines may be as small as a fifty watt generator for boat or caravan use Hybrid solar and wind powered units are increasingly being used for traffic signage particularly in rural locations as they avoid the need to lay long cables from the nearest mains connection point 92 The U S Department of Energy s National Renewable Energy Laboratory NREL defines small wind turbines as those smaller than or equal to 100 kilowatts 93 Small units often have direct drive generators direct current output aeroelastic blades lifetime bearings and use a vane to point into the wind 94 Wind turbine spacingOn most horizontal wind turbine farms a spacing of about 6 10 times the rotor diameter is often upheld However for large wind farms distances of about 15 rotor diameters should be more economical taking into account typical wind turbine and land costs This conclusion has been reached by research 95 conducted by Charles Meneveau of Johns Hopkins University 96 and Johan Meyers of Leuven University in Belgium based on computer simulations 97 that take into account the detailed interactions among wind turbines wakes as well as with the entire turbulent atmospheric boundary layer Recent research by John Dabiri of Caltech suggests that vertical wind turbines may be placed much more closely together so long as an alternating pattern of rotation is created allowing blades of neighbouring turbines to move in the same direction as they approach one another 98 Operability nbsp Workers inspect wind turbine bladesMaintenance Wind turbines need regular maintenance to stay reliable and available In the best case turbines are available to generate energy 98 of the time 99 100 Ice accretion on turbine blades has also been found to greatly reduce the efficiency of wind turbines which is a common challenge in cold climates where in cloud icing and freezing rain events occur 101 De icing is mainly performed by internal heating or in some cases by helicopters spraying clean warm water on the blades 102 Modern turbines usually have a small onboard crane for hoisting maintenance tools and minor components However large heavy components like generator gearbox blades and so on are rarely replaced and a heavy lift external crane is needed in those cases If the turbine has a difficult access road a containerized crane can be lifted up by the internal crane to provide heavier lifting 103 Repowering Main article Repowering Installation of new wind turbines can be controversial An alternative is repowering where existing wind turbines are replaced with bigger more powerful ones sometimes in smaller numbers while keeping or increasing capacity 104 Demolition and recycling Some wind turbines which are out of use are recycled or repowered 105 106 85 of turbine materials are easily reused or recycled but the blades made of a composite material are more difficult to process 107 Interest in recycling blades varies in different markets and depends on the waste legislation and local economics A challenge in recycling blades is related to the composite material which is made of fiberglass with carbon fibers in epoxy resin which cannot be remolded to form new composites 108 Wind farm waste is less toxic than other garbage Wind turbine blades represent only a fraction of overall waste in the US according to the Wind industry trade association American Wind Energy Association 109 Several utilities start up companies and researchers are developing methods for reusing or recycling blades 107 Manufacturer Vestas has developed technology that can separate the fibers from the resin allowing for reuse 110 In Germany wind turbine blades are commercially recycled as part of an alternative fuel mix for a cement factory 107 In the United Kingdom a project will trial cutting blades into strips for use as rebar in concrete with the aim of reducing emissions in the construction of High Speed 2 111 Used wind turbine blades have been recycled by incorporating them as part of the support structures within pedestrian bridges in Poland 112 and Ireland 113 Comparison with other power sourcesAdvantages Wind turbines is one of the lowest cost sources of renewable energy along with solar panels 114 As technology needed for wind turbines continued to improve the prices decreased as well In addition there is currently no competitive market for wind energy though there may be in the future because wind is a freely available natural resource most of which is untapped 115 The main cost of small wind turbines is the purchase and installation process which averages between 48 000 and 65 000 per installation Usually the total amount of energy harvested amount to more than the cost of the turbines 116 Wind turbines provide a clean energy source 117 use little water 2 emitting no greenhouse gases and no waste products during operation Over 1 400 tonnes 1 500 short tons of carbon dioxide per year can be eliminated by using a one megawatt turbine instead of one megawatt of energy from a fossil fuel 118 Disadvantages Wind turbines can be very large reaching over 140 m 460 ft tall and with blades 55 m 180 ft long 119 and people have often complained about their visual impact Environmental impact of wind power includes effect on wildlife but can be mitigated if proper strategies are implemented 120 Thousands of birds including rare species have been killed by the blades of wind turbines 121 though wind turbines contribute relatively insignificantly to anthropogenic avian mortality Wind farms and nuclear power plants are responsible for between 0 3 and 0 4 bird deaths per gigawatt hour GWh of electricity while fossil fuel power stations are responsible for about 5 2 fatalities per GWh In comparison conventional coal fired generators contribute significantly more to bird mortality 122 Energy harnessed by wind turbines is variable and is not a dispatchable source of power its availability is based on whether the wind is blowing not whether electricity is needed Turbines can be placed on ridges or bluffs to maximize the access of wind they have but this also limits the locations where they can be placed 115 In this way wind energy is not a particularly reliable source of energy However it can form part of the energy mix which also includes power from other sources Technology is also being developed to store excess energy which can then make up for any deficits in supplies 123 Wind turbines have blinking lights that warn aircraft to avoid collisions 124 Residents living near windfarms especially those in rural areas have complained that the blinking lights are a bothersome form of light pollution 124 A light mitigation approach involves Aircraft Detection Lighting Systems ADLSs by which the lights are turned on only when the ADLS s radar detects aircraft within thresholds of altitude and distance 124 Records nbsp Eole the largest vertical axis wind turbine in Cap Chat Quebec CanadaSee also List of most powerful wind turbines Record Model Name Location Constructor ManufacturerLargest and most powerful V236 15 125 Osterild Wind Turbine Test Field VestasLargest vertical axis Eole 126 Cap Chat Quebec Canada NRC Hydro QuebecLargest 1 blade turbine Monopteros M50 127 Jade Wind Park MBB MesserschmittLargest 2 blade turbine SCD6 5 128 Longyuan Wind Farm Mingyang Wind PowerMost rotors Four in One 129 Maasvlakte LagerweyHighest situated 2 5 130 Pastoruri Glaicer WindAidLargest offshore Haliade X 74 Netherlands GE Wind EnergySee alsoWind turbine design Compact wind acceleration turbine Eolienne Bollee IEC 61400 Renewable energy Tidal stream generator Unconventional wind turbines Wind lens Windbelt WindpumpReferences World wind capacity at 650 8 GW Corona crisis will slow down markets in 2020 renewables to be core of economic stimulus programmes Press release WWEA 16 April 2020 Retrieved 1 September 2021 Wind power capacity worldwide reaches 650 8 GW 59 7 GW added in 2019 a b Evans Annette Strezov Vladimir Evans Tim June 2009 Assessment of sustainability indicators for renewable energy technologies Renewable and Sustainable Energy Reviews 13 5 1082 1088 doi 10 1016 j rser 2008 03 008 Installing 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Power Remains Cost Competitive amid Fossil Fuel Crisis www irena org 13 July 2022 Retrieved 19 May 2023 a b Advantages and Disadvantages of Wind Energy Clean Energy Ideas Clean Energy Ideas 19 June 2013 Retrieved 10 May 2017 WINDExchange Economics and Incentives for Wind windexchange energy gov Retrieved 19 May 2023 Rueter Gero 27 December 2021 How sustainable is wind power Deutsche Welle Retrieved 28 December 2021 An onshore wind turbine that is newly built today produces around nine grams of CO2 for every kilowatt hour kWh it generates a new offshore plant in the sea emits seven grams of CO2 per kWh solar power plants emit 33 grams CO2 for every kWh generated natural gas produces 442 grams CO2 per kWh power from hard coal 864 grams and power from lignite or brown coal 1034 grams nuclear energy accounts for about 117 grams of CO2 per kWh considering the emissions caused by uranium mining and the construction and operation of nuclear reactors About Wind Energy Factsheets and Statistics www pawindenergynow org Retrieved 10 May 2017 Turbine Size Fraunhofer Wind Monitor Archived from the original on 5 October 2017 Retrieved 14 October 2017 Parise J Walker T R 2017 Industrial wind turbine post construction bird and bat monitoring A policy framework for Canada Journal of Environmental Management 201 252 259 doi 10 1016 j jenvman 2017 06 052 PMID 28672197 Hosansky David 1 April 2011 Wind Power Is wind energy good for the environment CQ Researcher How Harmful is Renewable Energy to Birds Article EESI www eesi org Retrieved 2 June 2023 Grid Scale Storage Analysis IEA Retrieved 2 June 2023 a b c Lewis Michelle 29 September 2023 A new wind farm in Kansas trailblazes with light mitigating technology Electrek Archived from the original on 29 September 2023 Reiser Anya 23 January 2023 World s Most Powerful Wind Turbine Successfully Produces Power TOMORROW S WORLD TODAY Retrieved 20 May 2023 Wind Energy Power Plants in Canada other provinces 5 June 2010 Archived from the original on 4 September 2012 Retrieved 24 August 2010 MBB Messerschmitt Monopteros M50 640 00 kW Wind turbine en wind turbine models com Ming Yang completes 6 5MW offshore turbine www windpowermonthly com 1 July 2013 Retrieved 6 June 2023 When More is More Multi Rotor Turbines www utmconsultants com Retrieved 31 May 2023 Highest altitude wind generator Guinness World Records 19 June 2013 Retrieved 6 June 2023 Further readingTony Burton David Sharpe Nick Jenkins Ervin Bossanyi Wind Energy Handbook John Wiley amp Sons 2nd edition 2011 ISBN 978 0 470 69975 1 Darrell Dodge Early History Through 1875 Archived 2 December 2010 at the Wayback Machine TeloNet Web Development Copyright 1996 2001 Robert Gasch Jochen Twele ed Wind power plants Fundamentals design construction and operation Springer 2012 ISBN 978 3 642 22937 4 Erich Hau Wind turbines fundamentals technologies application economics Springer 2013 ISBN 978 3 642 27150 2 preview on Google Books Siegfried Heier Grid integration of wind energy conversion systems John Wiley amp Sons 3rd edition 2014 ISBN 978 1 119 96294 6 Peter Jamieson Innovation in Wind Turbine Design Wiley amp Sons 2011 ISBN 978 0 470 69981 2 J F Manwell J G McGowan A L Roberts Wind Energy Explained Theory Design and Application John Wiley amp Sons 2nd edition 2012 ISBN 978 0 47001 500 1 David Spera ed Wind Turbine Technology Fundamental Concepts in Wind Turbine Engineering Second Edition 2009 ASME Press ISBN 9780791802601 Alois Schaffarczyk ed Understanding wind power technology John Wiley amp Sons 2014 ISBN 978 1 118 64751 6 Hermann Josef Wagner Jyotirmay Mathur Introduction to wind energy systems Basics technology and operation Springer 2013 ISBN 978 3 642 32975 3 GA Mansoori N Enayati LB Agyarko 2016 Energy Sources Utilization Legislation Sustainability Illinois as Model StateExternal links nbsp Media related to Wind turbine at Wikimedia Commons Global Wind Energy Council World s Largest Wind Turbine Harvesting the Wind 45 lectures about wind turbines by professor Magdi Ragheb Retrieved from https en wikipedia org w index php title Wind turbine amp oldid 1196870627, wikipedia, wiki, book, books, library,

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