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Karachi Nuclear Power Complex

The Karachi Nuclear Power Plant (or KANUPP) is a large commercial nuclear power plant located at the Paradise Point in Karachi, Sindh, Pakistan.[5]

Karachi Nuclear Power Plant (KANUPP)
Official name
  • Karachi Nuclear Power Complex
CountryPakistan
LocationParadise Point, Karachi, Sindh
Coordinates24°50′55″N 66°46′55″E / 24.84861°N 66.78194°E / 24.84861; 66.78194
StatusOperational
Construction began
  • K1: 1 August 1966 (1966-08-01)
  • K2: 20 August 2015 (2015-08-20)
  • K3: 31 May 2016 (2016-05-31)
Commission date
  • K1: 18 October 1971 (1971-10-18)[1]
  • K2: 18 March 2021 (2021-03-18)[2]
  • K3: 4 March 2022 (2022-03-04)[3]
Decommission dateK1: 1 August 2021 (2021-08-01)[4]
Construction costK1: US$57.3 million (1966) K2-K3: US$9.5 billion (2013)
Owner(s)Government of Pakistan
Operator(s)Pakistan Atomic Energy Commission
(Reactor management)
NESPAK
(Site and energy management)
Nuclear power station
Reactors
  • 2 Operational (K2 and K3)
  • 1 Decommissioned (K1)
Reactor typeK1: PHWR
K2-K3: PWR
Reactor supplierGE Canada (Until 1976)
Pakistan Nuclear Fuel Complex
China Nuclear Power Corp.
Cooling sourceArabian Sea
Feed-in tariffK1: 14.2 Bn kWh
Thermal capacity
  • K1: 337 MWt (1971–2021)
  • K2: 3,060 MWt
  • K3: 3,060 MWt
Power generation
Units operational
Make and modelK1: CANDU
K2-K3: Hualong One
Units plannedK4: 1400 MW
K5: 1400 MW
Units decommissioned1 x 90 MWe (K1)
Nameplate capacity2,028 MWe
Capacity factor
  • K1: 29.5% (Lifetime)
  • K2: 98.8% (Lifetime, as of 2021)
Annual net outputK2: 6,208.89 GWh (22,352.0 TJ) (2021)
External links
WebsiteKarachi Nuclear Power Plant
KANUPP-1 (K-1)

Officially known as Karachi Nuclear Power Complex,[5] the power generation site is composed of three commercial nuclear power plants.[6] The K-1 commenced its criticality operations in 1971 whereas K-2 was commenced its operations in 2021 with a gross power capacity of 1100 MWt.[7] The K-3, with similar design to K-2, is due for official commissioning and commenced its criticality operations on 21 February 2022.[7]

The first nuclear power plant, which was later known as K-1, was commissioned with support from Canada whereas K-2 and K-3 have been supported by financing and investment provided by China and the International Atomic Energy Agency (IAEA).[8] After a lengthy and complicated negotiations with Canada, the Karachi Nuclear Power Plant was constructed by Canadian firms in 1965 and it went critical in August 1971 with a smaller CANDU-type reactor– it provided energy and generated electricity to whole city of Karachi.[8] The site is protected and covered under the IAEA monitoring, which also provided funding for the site's expansion.[8]

The nuclear power plant has a distinction of being the first commercial nuclear plant in the Muslim world.[9]

History edit

In 1960, Abdus Salam, then-science adviser to Ayub administration, provided a strong advocacy for the industrial usage of the nuclear power in his country at the UN General Assembly, paving away a path for the establishment of the nuclear power plant.: 32 [10] Despite the strong opposition from the officials in the Ayub administration, it was the personal efforts of Abdus Salam who had the funding and financing of the nuclear power plant approved from President Ayub Khan.: 32–33 [10] In 1963, the Government of Pakistan commissioned the Geological Survey of Pakistan (GSP) to conduct the survey for the nuclear power plant which selected the Paradise Point and Hawke's Bay as the ideal locations— the GSP selected Paradise Point for the location.: 79 [11] Negotiations and talks took place with Canada over the supply of the nuclear power plant in Karachi and the contract was signed with General Electric Canada as the designer and employed the Montreal Engineering Company as its civil engineering firm in 1965.: 141–142 [5]

The nuclear power plant was jointly designed by the engineers of Pakistan Atomic Energy Commission and the Canada's General Electric to provide distinction and difference from the India's nuclear research reactors such as CIRUS and Dhruva reactors that uses the same CANDU technology.[12] The decision-making factor that was taken under consideration to sell the CANDU technology to Pakistan by Canada was seen as maintaining a balance of power between India and Pakistan.: 80 [13] In 1966, the civil engineering and construction started by the Montreal Engineering Co. which finished its construction in 1971.: 143 [5] The nuclear power plant attained criticality on 1 August 1971, and commenced on producing full power generation on 2 October 1972.: 141 [5]

On 28 November 1972, President Zulfiqar Ali Bhutto inaugurated the Karachi Nuclear Plant when it was connected with the grid system of K-Electric, an investor-owned energy supply utility based in Karachi.[14]

Initially, Canada, through its contractor GE Canada, supplied the deuterium oxide moderator and the natural uranium but it wanted to eject from supporting the operations of the nuclear power plant after 1974 when India exploded the nuclear bomb whose fissile material was produced in CIRUS reactor initially supplied by Canada.: 27 [15][16] In 1975, the GE Canada begin to charge Pakistan $27/lb for deuterium oxide which was expensive for the country's taxpayers to afford.[12]

With Pakistan's refusal of becoming the party of the Nuclear Proliferation Treaty (NPT), the GE Canada halted to sell of imported spare parts, natural uranium, heavy water, and technical support for the nuclear power plant, raising fears of Karachi going under a blackout phase in 1976.: 141 [5] With Canadian technicians departing the country, the city was exposed to open radioactive materials while estimating that the nuclear power plant would shut down in six months.[12] Despite Canadian skepticism, the Pakistan Atomic Energy Commission was able to work on producing deuterium oxide at lesser price, and set up the machine shop to manufacture its machinery and tools near nuclear power plant with the assistance from Karachi University.[12]

 
The Beryllium (Be4) fuel bundles manufactured in Pakistan since 1976 after Canada halted the imports.[16]

The Canadian ejection from the project turned out to be a blessing in disguise because it allowed the Pakistan Atomic Energy Commission establish its own machine shops, welding facilities, and training centers with the help from Karachi University that proved to be pivotal on country's production of able machinists and qualified welders as well as nuclear fuel cycle technology.: 149 [5] Since 1979, the deuterium oxide and heavy water is locally and indigenously produced by the Pakistan Atomic Energy Commission at the Multan Heavy Water Production Facility that made it possible and kept the plant running its grid operations.[16]

Many of spare parts and machine components were locally designed that kept the nuclear power plant running its grid operation in safe manner– the valuable experience gained was shared to Chinese officials in designing the reactor safety protocols and eventually helped run the Chashma Nuclear Power Plant in 1993.[12]

After intense negotiations and with the IAEA's cooperation in May 1990, Canadian policy towards Karachi Nuclear Power Plant was revised allowing it to provide assistance for Safe Operation of KANUPP (SOK) through the IAEA and only for the IAEA suggested remedial actions.[12]

In 2015 and 2016, China showed great interest in expanding the energy capacity of Karachi Nuclear Power Plant and signed an agreement to supply two Hualong One nuclear power plants with the start of commercial operations scheduled for 2021 and 2022 respectively.[8][17] Reactor units will have a design life of 60 years and account for approximately 10% of the country's total generation capacity.[8] As of 31 December 2017, the Karachi Nuclear Power Plant has generated 14.2 billion kWhr of electricity and been fueled by thousands of Pakistan-made fuel bundles without any failure.[18]

Reactor technology edit

KANUPP edit

 
Schema of CANDU-fuel cycle. The fuel cycle of KANUPP was fed by the natural uranium (yellow arrow), though it can accept a variety of fuel type.

The first reactor unit at the Karachi Nuclear Power Plant was a single CANDU-type pressurized heavy-water reactor (PHWR) with a total gross energy generation capacity of 137 Megawatts (MW).: 141 [5] It was originally known as "KANUPP"—later classified as K1 in 2010s—that used the water-cooled Deuterium oxide (D2O or heavy water) moderator with natural uranium serving it as its fuel.: 141 [5] The Multan Heavy Water Production Facility provided the necessary heavy water to Karachi Nuclear Power Plant since 1978: 141 [5]

The KANUPP was noted as one of the oldest reactor that used the CANDU-type PHWR system to generate energy from 1971 to 2021.: 141 [5]

The reactor consisted of a tubed calandria vessel of austenitic stainless steel, which contains the heavy water moderator and 208 coolant tube assemblies. The moderator system consisted of the calandria, coolers, pumps and purification system in the heavy water circuit, and control valves, dump valves and helium blowers in the helium circuit.[19] The fuel was natural uranium in the form of sintered uranium dioxide pellets sheathed in thin zirconium alloy tubes to form solid fuel elements about 19.1 inches (48.53 cm) long by 0.6 inches (1.4 cm) diameter.[19]

In 2010, a multi-effect distillation (MED) process source was connected to Karachi Nuclear Power Plant that can produce 1600 m3/d of potable water.: 27 [20] In addition, a reverse osmosis plant is also coupled with the nuclear power plant that is producing 454 m3/d of water for reactor usage.: 27 [20]

Between 1970 and the 1990s, the KANUPP had generated energy of about ~7.9 billion units of electricity with an average lifetime availability factor of 55.9%.: 143 [5] The Canadian technicians designed the life of the plant operations for ~30 years which it did complete its lifetime in 2002.[21] The Nuclear Regulatory Authority (NRA), the regulator of the nuclear power plant, extended its lifetime operation to 2012 (later to 2021), and kept 55.7% capacity factor with total energy generation of 137 MW.[22]

On 1 August 2021, the Canadian unit, K1, was ceased from its criticality operations and was phased out when it was decommissioning from the national grid system, marking the end of its 50-years of long operational services to the nation.[4][23][24]

From 1973 to 1979, K1 had an operation factor of 70.1% : 145 [5] and between 2006 and 2021, it was at 55.7%.[25]

K2 edit

 
Schema of Hualong On being installed in KANUPP-2.[23]

In 2015, Chinese energy contractors became interested in Karachi Nuclear Power Plant – eventually the Pakistani administration and Chinese government signed an energy agreement to construct two Hualong One reactor units at the US$ Bn with each reactor producing 1,100 MW.[23][26][27]

The K-2 is a pressurized water reactor (PWR) supplied by the China National Nuclear Corporation, and is jointly designed by the engineers of the Pakistan Atomic Energy Commission.[12] On 26 November 2013, Prime Minister Nawaz Sharif ceremonially broke ground on an energy project at the Karachi Nuclear Power Plant for the construction of two reactor units, one consisting the Hualong One and the other is ACPR-1000— both are pressurized water reactor.[28][29] Construction of the KANUPP-2 begins on 20 August 2015 and the KANUPP-3's construction commenced on 31 May 2016.[30] Both units are near completion and are expected to attain full energy capacity in 2021 and 2022 respectively.[17]

According to Dr. Ansar Pervaiz, then Chairman of the Pakistan Atomic Energy Commission, said that Chinese banks have provided $6.5 Bn for this project as loans and the cold testing of the reactor system at the KANUPP-2 was commenced on 9 December 2019.[28][31][32][33][34][35] KANUPP-2 was synchronised with the electricity grid on 18 March 2021.[36] The China Zhongyuan Engineering Corporation (CZEC) is currently serving its civil engineering consultant for both reactors.[37]

On 2 December 2020, the loading of the nuclear fuel started with the clearance from the Nuclear Regulatory Authority.[38] The criticality operation was successfully commenced on 3 March 2020.[39] On 20 March 2021, the K2 was synchronized with the nation's electricity grid system, with PAEC terming the operation as "Pakistan Day gift" to the nation.[38][40]

On 28 May 2021, the nuclear power plant was operationalized with nation's energy system and was inaugurated with Prime Minister Imran Khan.[41]

K3 edit

The K3 is a first planned as an ACP-1000 nuclear reactor supplied by the China National Nuclear Corporation whose construction was commenced on 31 May 2016, being constructed alongside KANUPP-2[42] and the first steam engine was installed on 28 August 2018.[43]

On 1 January 2022, the fuel loading started on;[44] and the nuclear power reactor was connected to the national grid system on 4 March 2022.[3]

K4 and K5 edit

PAEC (Pakistan Atomic Energy Commission) has planned to establish two new power plants, namely K-4 and K-5, each with a capacity of 1,400MW in Karachi Nuclear Power Complex.[45]

Energy management edit

Electricity grid connections edit

The National Engineering Services (NES) provides consultancy on energy management of the nuclear power plant and manages the electricity power transmission operations by replacing the aging transformers, three-phase electric powerlines, circuit breakers, and protective relay of the 132 kV double circuit transmission line that links the nuclear power plant to the K-Electric.[46] The NES often works closely with the Institute of Power Engineering of the Karachi University to devise discriminative protection scheme and its integration into the nuclear power plants grid system.[46] In 2010, the NES and Institute of Power Engineering engaged in replacing the electromechanical power relays with the SF6 circuit breakers and modern numerical line protection devices.[46]

Energy capacity and corporate management edit

The Karachi Nuclear Power Plant was designed to produce gross energy at 137 MWe with the corresponding net output is 125 MWe.[46] From 1972 to 1979, the nuclear power plant operated with relatively high availability capacity factors up to 70% – it provided the electricity and energy to the whole city of Karachi.: 143 [5] Between 1972 and 1992, the nuclear power plant generated the energy about 7.9 billion units of electricity with an average lifetime availability capacity factor of 55.9%.: 141 [5] In 1994, the nuclear power plant was exceptionally operated at 85.81% of capacity factor– the highest since its establishment.: 141 [5] In 2002–04, the nuclear power plant was shut down due to maintenance issues, and is now kept at 55.55% capacity factor, nominally producing 90 MW of electric power.[47]

With the completion of the two more units, the nuclear power plant is expected to produce over 2000 MW of electricity at an 80–90% capacity.[8][28]

The Karachi Nuclear Power Plant is owned by the Pakistan Atomic Energy Commission which runs the operations through regulations provided by the Nuclear Regulatory Authority (NRA) that is responsible for licensing, inspection and ensuring the safety procedures taking place while running the power plant.[48]

The National Engineering Services (NES) of Pakistan, the contractor, manages nuclear power plant on site on behalf of Nuclear Regulatory Authority and oversees the overall electricity distribution of nuclear power plant including the employment of transformers and grid connections over the city.[46] The K-Electric supports the NES operations to manage the plant and relays on energy provided by the nuclear power plant to feed through its circuits.[47] The Pakistan Atomic Energy Commission, on the other hand, has the responsibility of running the overall operations of the nuclear power plant including computerized machinery, plant stimulators, and manufacturing of fuel bundles, producing fuel cycle, manufacturing tools, and employing of computers.[49]

Energy site contractors

Reception edit

Power outages, leakages, and engineering edit

The Karachi Nuclear Power Plant received wide range of media publicity and fame when it was inaugurated by President Zulfikar Ali Bhutto on 2 November 1972, accompanied by nation's top scientists and high ranking civic officials.[14] Since 2000, the Karachi Nuclear Power Plant has been subjected to a political debate and controversy between nation's anti-nuclear power and pro-nuclear power activists due to its repeated shutdown to generate energy to provide to the city.[22] In 2000, Zia Mian, a physicist at the SDPI based in Islamabad, compared the performance and efficiency of nuclear power plant as "six worst performing reactors in the world.": 5–6 [50]

In the wake of nuclear accident at Fukushima Daiichi Nuclear Power Plant in Japan in 2011, the Nuclear Regulatory Authority (NRA) of Pakistan did a safety inspection of the nuclear power plant.[22] Dr. Pervez Hoodbhoy who visited the nuclear power plant as part of the inspection viewed negatively of the performance of the plant and was very critical of IAEA's monitoring of the plant.[22] Without the Canadian material support, the nuclear power plant has been shut down multiple times in the years of 1979, 1982, 1993, and in 2002.: 144–146 [5] The power outages at the Karachi Nuclear Power Plant has been reported to high as compared to the other Canadian CANDU reactor, mainly attributed to equipment and regulation failure.: 147 [5] In 2002, the Nuclear Regulatory Authority was established to set up the regulation codes, safety regulations, and statues based on the experience learned in running the Karachi Nuclear Power Plant.[12]

The uranium hexafluoride (UF6) leakages in nuclear steam cylinder has been commonly reported multiple times but it was addressed when Bashiruddin Mahmood claimed to invent a scientific instrument to prevent further leakages.[51] On 18 October 2011, a seven-hour emergency was imposed by the NES (manager of the plant) after detecting a heavy water leak.[52] The leak was brought under control and the emergency was lifted.[52]

Despite incidents of power outages, the senior physicists and the management of the nuclear power plant has dismissed the criticism of the operations of the nuclear power plant who maintained that the power plant had to be run without Canada's technical and material support, and facilities which were nonexistence in the country to support the operations of the plant.[12] The welding facility, tool manufacturing, and machine shops near the Karachi Nuclear Power Plant were eventually established by Parvez Butt (a mechanical engineer) to support the nuclear power operations of the plant in successive years— Butt was honored with nation's highest honor for this contribution.[12]

According to report submitted to IAEA by S.B. Hussain, a senior physicist who worked at Karachi Nuclear Power Plant, maintained that operating nuclear power plant in the environment of complete Canadian absence was a difficult task, but proved a blessing in disguise, because it provided the Atomic Energy Commission an opportunity to engage in self-reliance in producing nuclear fuel cycle and self-manufacturing programs that was pivotal experience in safely running and managing the much larger Chashma Nuclear Power Plant in Punjab.: 149 [5][12]

According to the assessment compiled by the China's National Nuclear Corporation, the Karachi Nuclear Power Plant's construction works has promoted the development of related industries in Pakistan, providing more than 10,000 jobs for the local area.[53]

Notable staff

    • Parvez Butt– machinist, chief engineer, director of nuclear power, Chair of PAEC (2001–06)
    • Bashiruddin Mahmood– principal engineer
    • Ansar Pervaiz— engineer, general manager of nuclear power plant, Chair of PAEC (2009–13)
    • Wazed Miah, physicist and chief scientist at nuclear power plant (1972–74)
    • Hameed Ahmad Khan, physicist and chief scientist at nuclear power plant
    • Anwar Habib, principal engineer and nuclear safety
    • Zaheer Baig, health physicist and radiation control

Education facilities edit

Training opportunities edit

Since 1973, the Pakistan Atomic Energy Commission engaged in joint educational venture with University of Karachi's physics department to sponsor degree programs in health physics and electronics engineering, and extended partnership with the NED University on electrical engineering, specifically the power engineering.[54]

The Institute of Engineering and Applied Sciences in Islamabad operates and maintains the Institute of Power Engineering in Karachi that offers training programs and courses in nuclear, electrical, and mechanical engineering at the Karachi Nuclear Power Plant.[55]

See also edit

References edit

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  51. ^ See: SBM Detection Instrument
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  55. ^ "Karachi Institute of Power Engineering". Retrieved 16 August 2020.

External links edit

  • KARACHI: Plan to establish 1,000MW Kanupp-II put on hold
  • Nuclear Karachi

karachi, nuclear, power, complex, karachi, nuclear, power, plant, kanupp, large, commercial, nuclear, power, plant, located, paradise, point, karachi, sindh, pakistan, karachi, nuclear, power, plant, kanupp, official, namecountrypakistanlocationparadise, point. The Karachi Nuclear Power Plant or KANUPP is a large commercial nuclear power plant located at the Paradise Point in Karachi Sindh Pakistan 5 Karachi Nuclear Power Plant KANUPP Official nameKarachi Nuclear Power ComplexCountryPakistanLocationParadise Point Karachi SindhCoordinates24 50 55 N 66 46 55 E 24 84861 N 66 78194 E 24 84861 66 78194StatusOperationalConstruction beganK1 1 August 1966 1966 08 01 K2 20 August 2015 2015 08 20 K3 31 May 2016 2016 05 31 Commission dateK1 18 October 1971 1971 10 18 1 K2 18 March 2021 2021 03 18 2 K3 4 March 2022 2022 03 04 3 Decommission dateK1 1 August 2021 2021 08 01 4 Construction costK1 US 57 3 million 1966 K2 K3 US 9 5 billion 2013 Owner s Government of PakistanOperator s Pakistan Atomic Energy Commission Reactor management NESPAK Site and energy management Nuclear power stationReactors2 Operational K2 and K3 1 Decommissioned K1 Reactor typeK1 PHWRK2 K3 PWRReactor supplierGE Canada Until 1976 Pakistan Nuclear Fuel ComplexChina Nuclear Power Corp Cooling sourceArabian SeaFeed in tariffK1 14 2 Bn kWhThermal capacityK1 337 MWt 1971 2021 K2 3 060 MWt K3 3 060 MWtPower generationUnits operational2 x 1 014 MWeMake and modelK1 CANDUK2 K3 Hualong OneUnits plannedK4 1400 MW K5 1400 MWUnits decommissioned1 x 90 MWe K1 Nameplate capacity2 028 MWeCapacity factorK1 29 5 Lifetime K2 98 8 Lifetime as of 2021 Annual net outputK2 6 208 89 GWh 22 352 0 TJ 2021 External linksWebsiteKarachi Nuclear Power Plant KANUPP 1 K 1 edit on Wikidata Officially known as Karachi Nuclear Power Complex 5 the power generation site is composed of three commercial nuclear power plants 6 The K 1 commenced its criticality operations in 1971 whereas K 2 was commenced its operations in 2021 with a gross power capacity of 1100 MWt 7 The K 3 with similar design to K 2 is due for official commissioning and commenced its criticality operations on 21 February 2022 7 The first nuclear power plant which was later known as K 1 was commissioned with support from Canada whereas K 2 and K 3 have been supported by financing and investment provided by China and the International Atomic Energy Agency IAEA 8 After a lengthy and complicated negotiations with Canada the Karachi Nuclear Power Plant was constructed by Canadian firms in 1965 and it went critical in August 1971 with a smaller CANDU type reactor it provided energy and generated electricity to whole city of Karachi 8 The site is protected and covered under the IAEA monitoring which also provided funding for the site s expansion 8 The nuclear power plant has a distinction of being the first commercial nuclear plant in the Muslim world 9 Contents 1 History 2 Reactor technology 2 1 KANUPP 2 2 K2 2 3 K3 2 4 K4 and K5 3 Energy management 3 1 Electricity grid connections 3 2 Energy capacity and corporate management 4 Reception 4 1 Power outages leakages and engineering 5 Education facilities 5 1 Training opportunities 6 See also 7 References 8 External linksHistory editMain articles Pakistan Canada relations and CANDU reactor In 1960 Abdus Salam then science adviser to Ayub administration provided a strong advocacy for the industrial usage of the nuclear power in his country at the UN General Assembly paving away a path for the establishment of the nuclear power plant 32 10 Despite the strong opposition from the officials in the Ayub administration it was the personal efforts of Abdus Salam who had the funding and financing of the nuclear power plant approved from President Ayub Khan 32 33 10 In 1963 the Government of Pakistan commissioned the Geological Survey of Pakistan GSP to conduct the survey for the nuclear power plant which selected the Paradise Point and Hawke s Bay as the ideal locations the GSP selected Paradise Point for the location 79 11 Negotiations and talks took place with Canada over the supply of the nuclear power plant in Karachi and the contract was signed with General Electric Canada as the designer and employed the Montreal Engineering Company as its civil engineering firm in 1965 141 142 5 The nuclear power plant was jointly designed by the engineers of Pakistan Atomic Energy Commission and the Canada s General Electric to provide distinction and difference from the India s nuclear research reactors such as CIRUS and Dhruva reactors that uses the same CANDU technology 12 The decision making factor that was taken under consideration to sell the CANDU technology to Pakistan by Canada was seen as maintaining a balance of power between India and Pakistan 80 13 In 1966 the civil engineering and construction started by the Montreal Engineering Co which finished its construction in 1971 143 5 The nuclear power plant attained criticality on 1 August 1971 and commenced on producing full power generation on 2 October 1972 141 5 On 28 November 1972 President Zulfiqar Ali Bhutto inaugurated the Karachi Nuclear Plant when it was connected with the grid system of K Electric an investor owned energy supply utility based in Karachi 14 Initially Canada through its contractor GE Canada supplied the deuterium oxide moderator and the natural uranium but it wanted to eject from supporting the operations of the nuclear power plant after 1974 when India exploded the nuclear bomb whose fissile material was produced in CIRUS reactor initially supplied by Canada 27 15 16 In 1975 the GE Canada begin to charge Pakistan 27 lb for deuterium oxide which was expensive for the country s taxpayers to afford 12 With Pakistan s refusal of becoming the party of the Nuclear Proliferation Treaty NPT the GE Canada halted to sell of imported spare parts natural uranium heavy water and technical support for the nuclear power plant raising fears of Karachi going under a blackout phase in 1976 141 5 With Canadian technicians departing the country the city was exposed to open radioactive materials while estimating that the nuclear power plant would shut down in six months 12 Despite Canadian skepticism the Pakistan Atomic Energy Commission was able to work on producing deuterium oxide at lesser price and set up the machine shop to manufacture its machinery and tools near nuclear power plant with the assistance from Karachi University 12 nbsp The Beryllium Be4 fuel bundles manufactured in Pakistan since 1976 after Canada halted the imports 16 The Canadian ejection from the project turned out to be a blessing in disguise because it allowed the Pakistan Atomic Energy Commission establish its own machine shops welding facilities and training centers with the help from Karachi University that proved to be pivotal on country s production of able machinists and qualified welders as well as nuclear fuel cycle technology 149 5 Since 1979 the deuterium oxide and heavy water is locally and indigenously produced by the Pakistan Atomic Energy Commission at the Multan Heavy Water Production Facility that made it possible and kept the plant running its grid operations 16 Many of spare parts and machine components were locally designed that kept the nuclear power plant running its grid operation in safe manner the valuable experience gained was shared to Chinese officials in designing the reactor safety protocols and eventually helped run the Chashma Nuclear Power Plant in 1993 12 After intense negotiations and with the IAEA s cooperation in May 1990 Canadian policy towards Karachi Nuclear Power Plant was revised allowing it to provide assistance for Safe Operation of KANUPP SOK through the IAEA and only for the IAEA suggested remedial actions 12 In 2015 and 2016 China showed great interest in expanding the energy capacity of Karachi Nuclear Power Plant and signed an agreement to supply two Hualong One nuclear power plants with the start of commercial operations scheduled for 2021 and 2022 respectively 8 17 Reactor units will have a design life of 60 years and account for approximately 10 of the country s total generation capacity 8 As of 31 December 2017 the Karachi Nuclear Power Plant has generated 14 2 billion kWhr of electricity and been fueled by thousands of Pakistan made fuel bundles without any failure 18 Reactor technology editSee also Nuclear reactor technology KANUPP edit Main article Nuclear decommissioning nbsp Schema of CANDU fuel cycle The fuel cycle of KANUPP was fed by the natural uranium yellow arrow though it can accept a variety of fuel type The first reactor unit at the Karachi Nuclear Power Plant was a single CANDU type pressurized heavy water reactor PHWR with a total gross energy generation capacity of 137 Megawatts MW 141 5 It was originally known as KANUPP later classified as K1 in 2010s that used the water cooled Deuterium oxide D2O or heavy water moderator with natural uranium serving it as its fuel 141 5 The Multan Heavy Water Production Facility provided the necessary heavy water to Karachi Nuclear Power Plant since 1978 141 5 The KANUPP was noted as one of the oldest reactor that used the CANDU type PHWR system to generate energy from 1971 to 2021 141 5 The reactor consisted of a tubed calandria vessel of austenitic stainless steel which contains the heavy water moderator and 208 coolant tube assemblies The moderator system consisted of the calandria coolers pumps and purification system in the heavy water circuit and control valves dump valves and helium blowers in the helium circuit 19 The fuel was natural uranium in the form of sintered uranium dioxide pellets sheathed in thin zirconium alloy tubes to form solid fuel elements about 19 1 inches 48 53 cm long by 0 6 inches 1 4 cm diameter 19 In 2010 a multi effect distillation MED process source was connected to Karachi Nuclear Power Plant that can produce 1600 m3 d of potable water 27 20 In addition a reverse osmosis plant is also coupled with the nuclear power plant that is producing 454 m3 d of water for reactor usage 27 20 Between 1970 and the 1990s the KANUPP had generated energy of about 7 9 billion units of electricity with an average lifetime availability factor of 55 9 143 5 The Canadian technicians designed the life of the plant operations for 30 years which it did complete its lifetime in 2002 21 The Nuclear Regulatory Authority NRA the regulator of the nuclear power plant extended its lifetime operation to 2012 later to 2021 and kept 55 7 capacity factor with total energy generation of 137 MW 22 On 1 August 2021 the Canadian unit K1 was ceased from its criticality operations and was phased out when it was decommissioning from the national grid system marking the end of its 50 years of long operational services to the nation 4 23 24 From 1973 to 1979 K1 had an operation factor of 70 1 145 5 and between 2006 and 2021 it was at 55 7 25 K2 edit nbsp Schema of Hualong On being installed in KANUPP 2 23 In 2015 Chinese energy contractors became interested in Karachi Nuclear Power Plant eventually the Pakistani administration and Chinese government signed an energy agreement to construct two Hualong One reactor units at the US Bn with each reactor producing 1 100 MW 23 26 27 The K 2 is a pressurized water reactor PWR supplied by the China National Nuclear Corporation and is jointly designed by the engineers of the Pakistan Atomic Energy Commission 12 On 26 November 2013 Prime Minister Nawaz Sharif ceremonially broke ground on an energy project at the Karachi Nuclear Power Plant for the construction of two reactor units one consisting the Hualong One and the other is ACPR 1000 both are pressurized water reactor 28 29 Construction of the KANUPP 2 begins on 20 August 2015 and the KANUPP 3 s construction commenced on 31 May 2016 30 Both units are near completion and are expected to attain full energy capacity in 2021 and 2022 respectively 17 According to Dr Ansar Pervaiz then Chairman of the Pakistan Atomic Energy Commission said that Chinese banks have provided 6 5 Bn for this project as loans and the cold testing of the reactor system at the KANUPP 2 was commenced on 9 December 2019 28 31 32 33 34 35 KANUPP 2 was synchronised with the electricity grid on 18 March 2021 36 The China Zhongyuan Engineering Corporation CZEC is currently serving its civil engineering consultant for both reactors 37 On 2 December 2020 the loading of the nuclear fuel started with the clearance from the Nuclear Regulatory Authority 38 The criticality operation was successfully commenced on 3 March 2020 39 On 20 March 2021 the K2 was synchronized with the nation s electricity grid system with PAEC terming the operation as Pakistan Day gift to the nation 38 40 On 28 May 2021 the nuclear power plant was operationalized with nation s energy system and was inaugurated with Prime Minister Imran Khan 41 K3 edit The K3 is a first planned as an ACP 1000 nuclear reactor supplied by the China National Nuclear Corporation whose construction was commenced on 31 May 2016 being constructed alongside KANUPP 2 42 and the first steam engine was installed on 28 August 2018 43 On 1 January 2022 the fuel loading started on 44 and the nuclear power reactor was connected to the national grid system on 4 March 2022 3 K4 and K5 edit PAEC Pakistan Atomic Energy Commission has planned to establish two new power plants namely K 4 and K 5 each with a capacity of 1 400MW in Karachi Nuclear Power Complex 45 Energy management editElectricity grid connections edit The National Engineering Services NES provides consultancy on energy management of the nuclear power plant and manages the electricity power transmission operations by replacing the aging transformers three phase electric powerlines circuit breakers and protective relay of the 132 kV double circuit transmission line that links the nuclear power plant to the K Electric 46 The NES often works closely with the Institute of Power Engineering of the Karachi University to devise discriminative protection scheme and its integration into the nuclear power plants grid system 46 In 2010 the NES and Institute of Power Engineering engaged in replacing the electromechanical power relays with the SF6 circuit breakers and modern numerical line protection devices 46 Energy capacity and corporate management edit The Karachi Nuclear Power Plant was designed to produce gross energy at 137 MWe with the corresponding net output is 125 MWe 46 From 1972 to 1979 the nuclear power plant operated with relatively high availability capacity factors up to 70 it provided the electricity and energy to the whole city of Karachi 143 5 Between 1972 and 1992 the nuclear power plant generated the energy about 7 9 billion units of electricity with an average lifetime availability capacity factor of 55 9 141 5 In 1994 the nuclear power plant was exceptionally operated at 85 81 of capacity factor the highest since its establishment 141 5 In 2002 04 the nuclear power plant was shut down due to maintenance issues and is now kept at 55 55 capacity factor nominally producing 90 MW of electric power 47 With the completion of the two more units the nuclear power plant is expected to produce over 2000 MW of electricity at an 80 90 capacity 8 28 The Karachi Nuclear Power Plant is owned by the Pakistan Atomic Energy Commission which runs the operations through regulations provided by the Nuclear Regulatory Authority NRA that is responsible for licensing inspection and ensuring the safety procedures taking place while running the power plant 48 The National Engineering Services NES of Pakistan the contractor manages nuclear power plant on site on behalf of Nuclear Regulatory Authority and oversees the overall electricity distribution of nuclear power plant including the employment of transformers and grid connections over the city 46 The K Electric supports the NES operations to manage the plant and relays on energy provided by the nuclear power plant to feed through its circuits 47 The Pakistan Atomic Energy Commission on the other hand has the responsibility of running the overall operations of the nuclear power plant including computerized machinery plant stimulators and manufacturing of fuel bundles producing fuel cycle manufacturing tools and employing of computers 49 Energy site contractors Montreal Engineering Co 1965 71 GE Canada 1971 76 K Electric China NNC NES PakistanReception editPower outages leakages and engineering edit See also List of nuclear power accidents by country Anti nuclear movement Nuclear power debate and Loadshedding The Karachi Nuclear Power Plant received wide range of media publicity and fame when it was inaugurated by President Zulfikar Ali Bhutto on 2 November 1972 accompanied by nation s top scientists and high ranking civic officials 14 Since 2000 the Karachi Nuclear Power Plant has been subjected to a political debate and controversy between nation s anti nuclear power and pro nuclear power activists due to its repeated shutdown to generate energy to provide to the city 22 In 2000 Zia Mian a physicist at the SDPI based in Islamabad compared the performance and efficiency of nuclear power plant as six worst performing reactors in the world 5 6 50 In the wake of nuclear accident at Fukushima Daiichi Nuclear Power Plant in Japan in 2011 the Nuclear Regulatory Authority NRA of Pakistan did a safety inspection of the nuclear power plant 22 Dr Pervez Hoodbhoy who visited the nuclear power plant as part of the inspection viewed negatively of the performance of the plant and was very critical of IAEA s monitoring of the plant 22 Without the Canadian material support the nuclear power plant has been shut down multiple times in the years of 1979 1982 1993 and in 2002 144 146 5 The power outages at the Karachi Nuclear Power Plant has been reported to high as compared to the other Canadian CANDU reactor mainly attributed to equipment and regulation failure 147 5 In 2002 the Nuclear Regulatory Authority was established to set up the regulation codes safety regulations and statues based on the experience learned in running the Karachi Nuclear Power Plant 12 The uranium hexafluoride UF6 leakages in nuclear steam cylinder has been commonly reported multiple times but it was addressed when Bashiruddin Mahmood claimed to invent a scientific instrument to prevent further leakages 51 On 18 October 2011 a seven hour emergency was imposed by the NES manager of the plant after detecting a heavy water leak 52 The leak was brought under control and the emergency was lifted 52 Despite incidents of power outages the senior physicists and the management of the nuclear power plant has dismissed the criticism of the operations of the nuclear power plant who maintained that the power plant had to be run without Canada s technical and material support and facilities which were nonexistence in the country to support the operations of the plant 12 The welding facility tool manufacturing and machine shops near the Karachi Nuclear Power Plant were eventually established by Parvez Butt a mechanical engineer to support the nuclear power operations of the plant in successive years Butt was honored with nation s highest honor for this contribution 12 According to report submitted to IAEA by S B Hussain a senior physicist who worked at Karachi Nuclear Power Plant maintained that operating nuclear power plant in the environment of complete Canadian absence was a difficult task but proved a blessing in disguise because it provided the Atomic Energy Commission an opportunity to engage in self reliance in producing nuclear fuel cycle and self manufacturing programs that was pivotal experience in safely running and managing the much larger Chashma Nuclear Power Plant in Punjab 149 5 12 According to the assessment compiled by the China s National Nuclear Corporation the Karachi Nuclear Power Plant s construction works has promoted the development of related industries in Pakistan providing more than 10 000 jobs for the local area 53 Notable staff Parvez Butt machinist chief engineer director of nuclear power Chair of PAEC 2001 06 Bashiruddin Mahmood principal engineer Ansar Pervaiz engineer general manager of nuclear power plant Chair of PAEC 2009 13 Wazed Miah physicist and chief scientist at nuclear power plant 1972 74 Hameed Ahmad Khan physicist and chief scientist at nuclear power plant Anwar Habib principal engineer and nuclear safety Zaheer Baig health physicist and radiation controlEducation facilities editTraining opportunities edit See also Power engineering Since 1973 the Pakistan Atomic Energy Commission engaged in joint educational venture with University of Karachi s physics department to sponsor degree programs in health physics and electronics engineering and extended partnership with the NED University on electrical engineering specifically the power engineering 54 The Institute of Engineering and Applied Sciences in Islamabad operates and maintains the Institute of Power Engineering in Karachi that offers training programs and courses in nuclear electrical and mechanical engineering at the Karachi Nuclear Power Plant 55 See also edit nbsp Pakistan portal nbsp Energy portal nbsp Nuclear technology portal Energy in Pakistan Nuclear power in Pakistan Hydroelectric power in Pakistan Electricity in Pakistan Rolling blackout Economy of Karachi Industry of Pakistan Industry in KarachiReferences edit Plant Features KANUPP 28 March 2009 Archived from the original on 28 March 2009 Retrieved 19 August 2020 PM Imran inaugurates K 2 nuclear power plant Daily Times 21 May 2021 Retrieved 2 February 2022 a b Karachi 3 begins supplying electricity World Nuclear News 7 March 2022 Retrieved 7 March 2022 a b Pakistan 2021 cnpp iaea org Retrieved 12 March 2021 See Section 2 2 3 Permanent shutdown and decommissioning process a b c d e f g h i j k l m n o p q r s Hussain S B 1996 Karachi Nuclear Power Plant A Review of Performance Problems and Upgrades PDF inis iaea org Karachi Sind Pakistan IAEA publications p 17 Retrieved 15 August 2020 WNO KANUPP world nuclear org Retrieved 13 March 2022 a b PRIS Reactor Details pris iaea org Retrieved 13 March 2022 a b c d e f Karachi Nuclear Power Plant KANUPP Expansion Pakistan Power Technology Energy News and Market Analysis Power Technology Retrieved 15 August 2020 Yusuf S Irfan Ali 1981 Nuclear Energy in the Muslim World Pakistan Horizon Islamabad Pakistan Institute of International Affairs 34 1 59 73 JSTOR 41393645 41393645 a b Riazuddin 2005 Contribution of Professor Abdus Salam as Technical Member of Pakistan Atomic Energy Commission PAEC PDF The Nucleus Islamabad Professor Riazuddin emeritus scientist at the National Center for Nuclear Physics and a professor of theoretical physics at the Institute of Physics of the Quaid i Azam University 42 1 2 31 34 ISSN 0029 5698 Archived from the original PDF on 27 June 2014 Retrieved 28 March 2014 others Embassy officials 1970 Atomic Energy in Pakistan Pakistan Affairs googlebooks Information Division Embassy of Pakistan p 200 Retrieved 15 August 2020 a b c d e f g h i j k Shabbir Usman 5 July 2004 Remembering Unsung Heroes Munir Ahmad Khan Defense Journal Archived from the original on 18 January 2005 Retrieved 15 August 2020 Pigott Peter 2007 Canada in Afghanistan The War So Far googlebooks Toronto Ont Dundurn p 227 ISBN 978 1 4597 1239 3 Retrieved 15 August 2020 a b Prime minister Zulfikar Ali Bhutto with Abdus Salam and Munir Ahmad Khan 1971 Pakistan PAEC Chairman amp Z A Bhutto inauguration of KANUPP nuclear plant TV Medium Karachi Sindh Province Pakistan Pakistan Atomic Energy Commission and Pakistan Military Consortium PMC P L Bhola Pakistan s Nuclear Policy New Delhi Sterling Publishers Private Limited 1993 p 27 a b c KANUPP Facilities NTI nti org Retrieved 15 August 2020 a b Hot tests completed at Pakistani Hualong One World Nuclear News 7 September 2020 Retrieved 8 September 2020 PRIS Reactor Details pris iaea org Retrieved 15 August 2020 a b Plant Description KANUPP 5 December 2008 Archived from the original on 5 December 2008 Retrieved 19 August 2020 a b Alonso Gustavo Valle Edmundo del Ramirez Jose Ramon 2017 Desalination in Nuclear Power Plants Oxford Elsevier ISBN 978 0 12 820021 6 Retrieved 15 August 2020 KANUPP Gets 10 Year Extension Nuclear Engineering International 16 December 1999 a b c d InpaperMagazine From 30 October 2011 Earthly matters Shutting down KANUPP Dawn Pakistan Retrieved 15 August 2020 a b c Govt to kick off work on 1 100MW nuclear power plant The Express Tribune 7 June 2013 Retrieved 26 October 2016 Karachi 3 begins supplying electricity New Nuclear World Nuclear News world nuclear news org Pakistan s Karachi nuclear power plant back in operation BBC Worldwide Monitoring South Asia 4 December 2006 Pakistan Pakistan to start work on Chinese aided nuclear power plant globalpost com Retrieved 8 January 2023 The Nuclear Shadow over Karachi 17 March 2014 Retrieved 26 October 2016 a b c With Reactor Deal China and Pakistan Seek to Reshape Global Nuclear Governance 5 November 2013 Retrieved 26 October 2016 Pakistan Breaks Ground on Nuclear Plant Project With China The New York Times 27 November 2013 Retrieved 26 October 2016 Pakistan 2019 cnpp iaea org Retrieved 15 August 2022 Cold testing completed at Pakistan s Karachi 2 Nuclear Engineering International neimagazine com Retrieved 15 August 2020 Aussies need a kick up the backside Warne China commits 6 5 billion for nuclear power project in Karachi The News International Retrieved 8 January 2023 Local Fallout From Pakistan Worldcrunch com Archived from the original on 4 March 2016 Retrieved 26 October 2016 Nuclear reactors worry Pakistan s fishers All media content DW COM 20 03 2014 Retrieved 26 October 2016 PM Sharif in Karachi inaugurates KANUPP 2 power project Retrieved 26 October 2016 Pakistan s Karachi 2 connected to the grid Nuclear Engineering International Retrieved 22 March 2021 Pressure vessel in place at Karachi 2 World Nuclear News 11 October 2017 Retrieved 21 November 2017 a b Reporter The Newspaper s Staff 19 March 2021 K 2 nuclear power plant connected to grid Dawn Pakistan Retrieved 9 April 2021 Reporter The Newspaper s Staff 3 March 2021 K 2 achieves criticality Dawn Pakistan Retrieved 9 April 2021 World Nuclear News 19 March 2021 Pakistan Grid Connection For Unit 2 of Karachi Nuclear Power Plant Eurasia Review Retrieved 9 April 2021 Abid Amber Afreen 28 May 2021 Commercial Operationalization of KANUPP II Pakistan s Peaceful Application of Nuclear Technology OpEd Eurasia Review Retrieved 2 February 2022 Pakistan Installation of Reactor Internals Completed at Kanupp 3 The Independent Global Nuclear News Agency 13 December 2019 Retrieved 15 August 2020 China installs first steam generator at unit 3 of Pakistan s Kanupp NPP Nuclear Engineering International neimagazine com Retrieved 15 August 2020 Fuel loading of KANUPP s 3rd unit starts The Nation 1 January 2022 Retrieved 2 February 2022 Expansion in nuclear power generation hits snags 31 January 2023 a b c d e staff reporter news reporters 14 July 2009 NESPAK provides services for power projects The News International Karachi Sind Pakistan Retrieved 16 August 2020 a b Kanupp s supply to KESC restored The News International Retrieved 16 August 2020 KANUPP I pnra org Retrieved 17 August 2020 NUCLEAR POWER PLANTS IN PLANNING PHASE K 2 Mia Zia 2000 Some issues associated with Pakistan s Karachi Nuclear Power Plant KANUPP PDF sgs princeton edu Islamabad Zia Mian researcher at Sustainable Development Policy Institute p 12 Retrieved 16 August 2020 See SBM Detection Instrument a b Aziz Faisal 20 October 2011 Leak at Pakistani nuclear plant but no damage Reuters Retrieved 22 October 2011 Fuel loading under way at first Pakistani Hualong One New Nuclear World Nuclear News world nuclear news org Retrieved 9 April 2021 staff reporter others 10 July 2002 KARACHI KINPOE convocation tomorrow Dawn Pakistan Karachi Institute of Power Engineering Retrieved 16 August 2020 External links editThis article s use of external links may not follow Wikipedia s policies or guidelines Please improve this article by removing excessive or inappropriate external links and converting useful links where appropriate into footnote references October 2016 Learn how and when to remove this template message Karachi Nuclear Power Plant KARACHI Plan to establish 1 000MW Kanupp II put on hold Nuclear Karachi Retrieved from https en wikipedia org w index php title Karachi Nuclear Power Complex amp oldid 1185347200, wikipedia, wiki, book, books, library,

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