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Uninterruptible power supply

An uninterruptible power supply (UPS) or uninterruptible power source is a type of continual power system that provides automated backup electric power to a load when the input power source or mains power fails. A UPS differs from a traditional auxiliary/emergency power system or standby generator in that it will provide near-instantaneous protection from input power interruptions by switching to energy stored in battery packs, supercapacitors or flywheels. The on-battery run-times of most UPSs are relatively short (only a few minutes) but sufficient to "buy time" for initiating a standby power source or properly shutting down the protected equipment. Almost all UPSs also contain integrated surge protection to shield the output appliances from voltage spikes.

A tower type UPS with one IEC 60320 C14 input and three C13 outlets
A large data-center-scale UPS being installed by electricians

A UPS is typically used to protect hardware such as computers, data centers, telecommunication equipment or other electrical equipment where an unexpected power disruption could cause injuries, fatalities, serious business disruption or data loss. UPS units range in size from ones designed to protect a single computer without a video monitor (around 200 volt-ampere rating) to large units powering entire data centers or buildings. The world's largest UPS, the 46-megawatt Battery Energy Storage System (BESS), in Fairbanks, Alaska, powers the entire city and nearby rural communities during outages.[1]

Common power problems edit

The primary role of any UPS is to provide short-term power when the input power source fails. However, most UPS units are also capable in varying degrees of correcting common utility power problems:

  1. Voltage spike or sustained overvoltage
  2. Momentary or sustained reduction in input voltage
  3. Voltage sag
  4. Noise, defined as a high frequency transient or oscillation, usually injected into the line by nearby equipment
  5. Instability of the mains frequency
  6. Harmonic distortion, defined as a departure from the ideal sinusoidal waveform expected on the line

Some manufacturers of UPS units categorize their products in accordance with the number of power-related problems they address.[2]

A UPS unit may also introduce problems with electric power quality. To prevent this, a UPS should be selected not only by capacity, but also by the quality of power that is required by the equipment that is being supplied.

Technologies edit

The three general categories of modern UPS systems are on-line, line-interactive and standby:[3][4]

  • An on-line UPS uses a "double conversion" method of accepting AC input, rectifying to DC for passing through the rechargeable battery (or battery strings), then inverting back to 120 V/230 V AC for powering the protected equipment.
  • A line-interactive UPS maintains the inverter in line and redirects the battery's DC current path from the normal charging mode to supplying current when power is lost.
  • In a standby ("off-line") system the load is powered directly by the input power and the backup power circuitry is only invoked when the utility power fails.

Most UPS below one kilovolt-ampere (1 kVA) are of the line-interactive or standby variety which are usually less expensive.

For large power units, dynamic uninterruptible power supplies (DUPS) are sometimes used. A synchronous motor/alternator is connected on the mains via a choke. Energy is stored in a flywheel. When the mains power fails, an eddy-current regulation maintains the power on the load as long as the flywheel's energy is not exhausted. DUPS are sometimes combined or integrated with a diesel generator that is turned on after a brief delay, forming a diesel rotary uninterruptible power supply (DRUPS).

A fuel cell UPS was developed by the company Hydrogenics using hydrogen and a fuel cell as a power source, potentially providing long run times in a small space.[5]

Offline/standby edit

 
Offline/standby UPS: The green line illustrates the flow of electric power. Typical protection time: 5–20 minutes. Capacity expansion: Usually not available.

The offline/standby UPS offers only the most basic features, providing surge protection and battery backup. The protected equipment is normally connected directly to incoming utility power. When the incoming voltage falls below or rises above a predetermined level the UPS turns on its internal DC-AC inverter circuitry, which is powered from an internal storage battery. The UPS then mechanically switches the connected equipment on to its DC-AC inverter output. The switch-over time can be as long as 25 milliseconds depending on the amount of time it takes the standby UPS to detect the lost utility voltage. The UPS will be designed to power certain equipment, such as a personal computer, without any objectionable dip or brownout to that device.

Line-interactive edit

 
Line-interactive UPS: The green line illustrates the flow of electric power. Typical protection time: 5–30 minutes. Capacity expansion: several hours.

The line-interactive UPS is similar in operation to a standby UPS, but with the addition of a multi-tap variable-voltage autotransformer. This is a special type of transformer that can add or subtract powered coils of wire, thereby increasing or decreasing the magnetic field and the output voltage of the transformer. This may also be performed by a buck–boost transformer which is distinct from an autotransformer, since the former may be wired to provide galvanic isolation.

This type of UPS is able to tolerate continuous under voltage brownouts and overvoltage surges without consuming the limited reserve battery power. It instead compensates by automatically selecting different power taps on the autotransformer. Depending on the design, changing the autotransformer tap can cause a very brief output power disruption,[6] which may cause UPSs equipped with a power-loss alarm to "chirp" for a moment.

This has become popular even in the cheapest UPSes because it takes advantage of components already included. The main 50/60 Hz transformer used to convert between line voltage and battery voltage needs to provide two slightly different turns ratios: One to convert the battery output voltage (typically a multiple of 12 V) to line voltage, and a second one to convert the line voltage to a slightly higher battery charging voltage (such as a multiple of 14 V). The difference between the two voltages is because charging a battery requires a delta voltage (up to 13–14 V for charging a 12 V battery). Furthermore, it is easier to do the switching on the line-voltage side of the transformer because of the lower currents on that side.

To gain the buck/boost feature, all that is required is two separate switches so that the AC input can be connected to one of the two primary taps, while the load is connected to the other, thus using the main transformer's primary windings as an autotransformer. The battery can still be charged while "bucking" an overvoltage, but while "boosting" an undervoltage, the transformer output is too low to charge the batteries.

Autotransformers can be engineered to cover a wide range of varying input voltages, but this requires more taps and increases complexity, as well as the expense of the UPS. It is common for the autotransformer to cover a range only from about 90 V to 140 V for 120 V power, and then switch to battery if the voltage goes much higher or lower than that range.

In low-voltage conditions the UPS will use more current than normal, so it may need a higher current circuit than a normal device. For example, to power a 1000-W device at 120 V, the UPS will draw 8.33 A. If a brownout occurs and the voltage drops to 100 V, the UPS will draw 10 A to compensate. This also works in reverse, so that in an overvoltage condition, the UPS will need less current.

Online/double-conversion edit

In an online UPS, the batteries are always connected to the inverter, so that no power transfer switches are necessary. When power loss occurs, the rectifier simply drops out of the circuit and the batteries keep the power steady and unchanged. When power is restored, the rectifier resumes carrying most of the load and begins charging the batteries, though the charging current may be limited to prevent the high-power rectifier from damaging the batteries. The main advantage of an online UPS is its ability to provide an "electrical firewall" between the incoming utility power and sensitive electronic equipment.

The online UPS is ideal for environments where electrical isolation is necessary or for equipment that is very sensitive to power fluctuations.[7] Although it was at one time reserved for very large installations of 10 kW or more, advances in technology have now permitted it to be available as a common consumer device, supplying 500 W or less. The online UPS may be necessary when the power environment is "noisy", when utility power sags, outages and other anomalies are frequent, when protection of sensitive IT equipment loads is required, or when operation from an extended-run backup generator is necessary.

The basic technology of the online UPS is the same as in a standby or line-interactive UPS. However it typically costs much more, due to it having a much greater current AC-to-DC battery-charger/rectifier, and with the rectifier and inverter designed to run continuously with improved cooling systems. It is called a double-conversion UPS due to the rectifier directly driving the inverter, even when powered from normal AC current.

Online UPS typically has a static transfer switch (STS) for increasing reliability.

Other designs edit

Hybrid topology/double conversion on demand edit

These hybrid rotary UPS[8] designs do not have official designations, although one name used by UTL is "double conversion on demand".[9] This style of UPS is targeted towards high-efficiency applications while still maintaining the features and protection level offered by double conversion.

A hybrid (double conversion on demand) UPS operates as an off-line/standby UPS when power conditions are within a certain preset window. This allows the UPS to achieve very high efficiency ratings. When the power conditions fluctuate outside of the predefined windows, the UPS switches to online/double-conversion operation.[9] In double-conversion mode the UPS can adjust for voltage variations without having to use battery power, can filter out line noise and control frequency.

Ferroresonant edit

Ferroresonant units operate in the same way as a standby UPS unit; however, they are online with the exception that a ferroresonant transformer, is used to filter the output. This transformer is designed to hold energy long enough to cover the time between switching from line power to battery power and effectively eliminates the transfer time. Many ferroresonant UPSs are 82–88% efficient (AC/DC-AC) and offer excellent isolation.

The transformer has three windings, one for ordinary mains power, the second for rectified battery power, and the third for output AC power to the load.

This once was the dominant type of UPS and is limited to around the 150 kVA range. These units are still mainly used in some industrial settings (oil and gas, petrochemical, chemical, utility, and heavy industry markets) due to the robust nature of the UPS. Many ferroresonant UPSs utilizing controlled ferro technology may interact with power-factor-correcting equipment. This will result in fluctuating output voltage of the UPS, but may be corrected by reducing the load levels, or adding other linear type loads.[further explanation needed]

DC power edit

A UPS designed for powering DC equipment is very similar to an online UPS, except that it does not need an output inverter. Also, if the UPS's battery voltage is matched with the voltage the device needs, the device's power supply will not be needed either. Since one or more power conversion steps are eliminated, this increases efficiency and run time.

Many systems used in telecommunications use an extra-low voltage "common battery" 48 V DC power, because it has less restrictive safety regulations, such as being installed in conduit and junction boxes. DC has typically been the dominant power source for telecommunications, and AC has typically been the dominant source for computers and servers.

There has been much experimentation with 48 V DC power for computer servers, in the hope of reducing the likelihood of failure and the cost of equipment. However, to supply the same amount of power, the current would be higher than an equivalent 115 V or 230 V circuit; greater current requires larger conductors, or more energy lost as heat.

High voltage DC (380 V) is finding use in some data center applications, and allows for small power conductors, but is subject to the more complex electrical code rules for safe containment of high voltages.[10]

For lower power devices that run on 5 V, some portable battery banks can work as a UPS.

Rotary edit

A rotary UPS uses the inertia of a high-mass spinning flywheel (flywheel energy storage) to provide short-term ride-through in the event of power loss. The flywheel also acts as a buffer against power spikes and sags, since such short-term power events are not able to appreciably affect the rotational speed of the high-mass flywheel. It is also one of the oldest designs, predating vacuum tubes and integrated circuits.

It can be considered to be on line since it spins continuously under normal conditions. However, unlike a battery-based UPS, flywheel-based UPS systems typically provide 10 to 20 seconds of protection before the flywheel has slowed and power output stops.[11] It is traditionally used in conjunction with standby generators, providing backup power only for the brief period of time the engine needs to start running and stabilize its output.

The rotary UPS is generally reserved for applications needing more than 10,000 W of protection, to justify the expense and benefit from the advantages rotary UPS systems bring. A larger flywheel or multiple flywheels operating in parallel will increase the reserve running time or capacity.

Because the flywheels are a mechanical power source, it is not necessary to use an electric motor or generator as an intermediary between it and a diesel engine designed to provide emergency power. By using a transmission gearbox, the rotational inertia of the flywheel can be used to directly start up a diesel engine, and once running, the diesel engine can be used to directly spin the flywheel. Multiple flywheels can likewise be connected in parallel through mechanical countershafts, without the need for separate motors and generators for each flywheel.

They are normally designed to provide very high current output compared to a purely electronic UPS, and are better able to provide inrush current for inductive loads such as motor startup or compressor loads, as well as medical MRI and cath lab equipment. It is also able to tolerate short-circuit conditions up to 17 times larger than an electronic UPS, permitting one device to blow a fuse and fail while other devices still continue to be powered from the rotary UPS.

Its life cycle is usually far greater than a purely electronic UPS, up to 30 years or more. But they do require periodic downtime for mechanical maintenance, such as ball bearing replacement. In larger systems redundancy of the system ensures the availability of processes during this maintenance. Battery-based designs do not require downtime if the batteries can be hot-swapped, which is usually the case for larger units. Newer rotary units use technologies such as magnetic bearings and air-evacuated enclosures to increase standby efficiency and reduce maintenance to very low levels.

Typically, the high-mass flywheel is used in conjunction with a motor-generator system. These units can be configured as:

  1. A motor driving a mechanically connected generator,[8]
  2. A combined synchronous motor and generator wound in alternating slots of a single rotor and stator,
  3. A hybrid rotary UPS, designed similar to an online UPS, except that it uses the flywheel in place of batteries. The rectifier drives a motor to spin the flywheel, while a generator uses the flywheel to power the inverter.

In case No. 3 the motor generator can be synchronous/synchronous or induction/synchronous. The motor side of the unit in case Nos. 2 and 3 can be driven directly by an AC power source (typically when in inverter bypass), a 6-step double-conversion motor drive, or a 6-pulse inverter. Case No. 1 uses an integrated flywheel as a short-term energy source instead of batteries to allow time for external, electrically coupled gensets to start and be brought online. Case Nos. 2 and 3 can use batteries or a free-standing electrically coupled flywheel as the short-term energy source.

Form factors edit

Smaller UPS systems come in several different forms and sizes. However, the two most common forms are tower and rack-mount.[12]

Tower models stand upright on the ground or on a desk or shelf, and are typically used in network workstations or desktop computer applications. Rack-mount models can be mounted in standard 19-inch rack enclosures and can require anywhere from 1U to 12U (rack units). They are typically used in server and networking applications. Some devices feature user interfaces that rotate 90°, allowing the devices to be mounted vertically on the ground or horizontally as would be found in a rack.

Applications edit

N + 1 edit

In large business environments where reliability is of great importance, a single huge UPS can also be a single point of failure that can disrupt many other systems. To provide greater reliability, multiple smaller UPS modules and batteries can be integrated together to provide redundant power protection equivalent to one very large UPS. "N + 1" means that if the load can be supplied by N modules, the installation will contain N + 1 modules. In this way, failure of one module will not impact system operation.[13]

Multiple redundancy edit

Many computer servers offer the option of redundant power supplies, so that in the event of one power supply failing, one or more other power supplies are able to power the load. This is a critical point – each power supply must be able to power the entire server by itself.

Redundancy is further enhanced by plugging each power supply into a different circuit (i.e. to a different circuit breaker).

Redundant protection can be extended further yet by connecting each power supply to its own UPS. This provides double protection from both a power supply failure and a UPS failure, so that continued operation is assured. This configuration is also referred to as 1 + 1 or 2N redundancy. If the budget does not allow for two identical UPS units then it is common practice to plug one power supply into mains power and the other into the UPS.[14][15]

Outdoor use edit

When a UPS system is placed outdoors, it should have some specific features that guarantee that it can tolerate weather without any effects on performance. Factors such as temperature, humidity, rain, and snow among others should be considered by the manufacturer when designing an outdoor UPS system. Operating temperature ranges for outdoor UPS systems could be around −40 °C to +55 °C.[16]

Outdoor UPS systems can either be pole, ground (pedestal), or host mounted. Outdoor environment could mean extreme cold, in which case the outdoor UPS system should include a battery heater mat, or extreme heat, in which case the outdoor UPS system should include a fan system or an air conditioning system.

 
Internal view of a solar inverter. Note the many large capacitors (blue cylinders), used to store energy briefly and improve the output waveform.

A solar inverter, or PV inverter, or solar converter, converts the variable direct current (DC) output of a photovoltaic (PV) solar panel into a utility frequency alternating current (AC) that can be fed into a commercial electrical grid or used by a local, off-grid electrical network. It is a critical BOS–component in a photovoltaic system, allowing the use of ordinary AC-powered equipment. Solar inverters have special functions adapted for use with photovoltaic arrays, including maximum power point tracking and anti-islanding protection.

Harmonic distortion edit

 
UPS output waveform (yellow) compared to normal 120 VAC 60 Hz power waveform (violet)

The output of some electronic UPSes can have a significant departure from an ideal sinusoidal waveform. This is especially true of inexpensive consumer-grade single-phase units designed for home and office use. These often utilize simple switching AC power supplies and the output resembles a square wave rich in harmonics. These harmonics can cause interference with other electronic devices including radio communication and some devices (e.g. inductive loads such as AC motors) may perform with reduced efficiency or not at all. More sophisticated (and expensive) UPS units can produce nearly pure sinusoidal AC power.

Power factor edit

A problem in the combination of a double-conversion UPS and a generator is the voltage distortion created by the UPS. The input of a double-conversion UPS is essentially a big rectifier. The current drawn by the UPS is non-sinusoidal. This can cause the voltage from the AC mains or a generator to also become non-sinusoidal. The voltage distortion then can cause problems in all electrical equipment connected to that power source, including the UPS itself. It will also cause more power to be lost in the wiring supplying power to the UPS due to the spikes in current flow. This level of "noise" is measured as a percentage of "total harmonic distortion of the current" (THDI). Classic UPS rectifiers have a THDI level of around 25%–30%. To reduce voltage distortion, this requires heavier mains wiring or generators more than twice as large as the UPS.

There are several solutions to reduce the THDI in a double-conversion UPS:

Classic solutions such as passive filters reduce THDI to 5%–10% at full load. They are reliable, but big and only work at full load, and present their own problems when used in tandem with generators.

An alternative solution is an active filter. Through the use of such a device, THDI can drop to 5% over the full power range. The newest technology in double-conversion UPS units is a rectifier that does not use classic rectifier components (thyristors and diodes) but uses high-frequency components instead. A double-conversion UPS with an insulated-gate bipolar transistor rectifier and inductor can have a THDI as small as 2%. This completely eliminates the need to oversize the generator (and transformers), without additional filters, investment cost, losses, or space.

Communication edit

Power management (PM) requires:

  1. The UPS to report its status to the computer it powers via a communications link such as a serial port, Ethernet and Simple Network Management Protocol, GSM/GPRS or USB
  2. A subsystem in the OS that processes the reports and generates notifications, PM events, or commands an ordered shut down.[17] Some UPS manufacturers publish their communication protocols, but other manufacturers (such as APC) use proprietary protocols.

The basic computer-to-UPS control methods are intended for one-to-one signaling from a single source to a single target. For example, a single UPS may connect to a single computer to provide status information about the UPS, and allow the computer to control the UPS. Similarly, the USB protocol is also intended to connect a single computer to multiple peripheral devices.

In some situations it is useful for a single large UPS to be able to communicate with several protected devices. For traditional serial or USB control, a signal replication device may be used, which for example allows one UPS to connect to five computers using serial or USB connections.[18] However, the splitting is typically only one direction from UPS to the devices to provide status information. Return control signals may only be permitted from one of the protected systems to the UPS.[19]

As Ethernet has increased in common use since the 1990s, control signals are now commonly sent between a single UPS and multiple computers using standard Ethernet data communication methods such as TCP/IP.[20] The status and control information is typically encrypted so that, for example, an outside hacker can not gain control of the UPS and command it to shut down.[21]

Distribution of UPS status and control data requires that all intermediary devices such as Ethernet switches or serial multiplexers be powered by one or more UPS systems, in order for the UPS alerts to reach the target systems during a power outage. To avoid the dependency on Ethernet infrastructure, the UPSs can be connected directly to main control server by using GSM/GPRS channel also. The SMS or GPRS data packets sent from UPSs trigger software to shut down the PCs to reduce the load.

Batteries edit

 
Battery cabinet

There are three main types of UPS batteries: Valve Regulated Lead Acid (VRLA), Flooded Cell or VLA batteries, and Lithium Ion batteries. The run-time for a battery-operated UPS depends on the type and size of batteries and rate of discharge, and the efficiency of the inverter. The total capacity of a lead–acid battery is a function of the rate at which it is discharged, which is described as Peukert's law.

Manufacturers supply run-time rating in minutes for packaged UPS systems. Larger systems (such as for data centers) require detailed calculation of the load, inverter efficiency, and battery characteristics to ensure the required endurance is attained.[22]

Common battery characteristics and load testing edit

When a lead–acid battery is charged or discharged, this initially affects only the reacting chemicals, which are at the interface between the electrodes and the electrolyte. With time, the charge stored in the chemicals at the interface, often called "interface charge", spreads by diffusion of these chemicals throughout the volume of the active material.

If a battery has been completely discharged (e.g. the car lights were left on overnight) and next is given a fast charge for only a few minutes, then during the short charging time it develops only a charge near the interface. The battery voltage may rise to be close to the charger voltage so that the charging current decreases significantly. After a few hours this interface charge will not spread to the volume of the electrode and electrolyte, leading to an interface charge so low that it may be insufficient to start a car.[23]

Due to the interface charge, brief UPS self-test functions lasting only a few seconds may not accurately reflect the true runtime capacity of a UPS, and instead an extended recalibration or rundown test that deeply discharges the battery is needed.[24]

The deep discharge testing is itself damaging to batteries due to the chemicals in the discharged battery starting to crystallize into highly stable molecular shapes that will not re-dissolve when the battery is recharged, permanently reducing charge capacity. In lead-acid batteries this is known as sulfation, but deep-discharge damage also affects other types such as nickel-cadmium batteries and lithium batteries.[25] Therefore, it is commonly recommended that rundown tests be performed infrequently, such as every six months to a year.[26][27]

Testing of strings of batteries/cells edit

Multi-kilowatt commercial UPS systems with large and easily accessible battery banks are capable of isolating and testing individual cells within a battery string, which consists of either combined-cell battery units (such as 12-V lead acid batteries) or individual chemical cells wired in series. Isolating a single cell and installing a jumper in place of it allows the one battery to be discharge-tested, while the rest of the battery string remains charged and available to provide protection.[28]

It is also possible to measure the electrical characteristics of individual cells in a battery string, using intermediate sensor wires that are installed at every cell-to-cell junction, and monitored both individually and collectively. Battery strings may also be wired as series-parallel, for example two sets of 20 cells. In such a situation it is also necessary to monitor current flow between parallel strings, as current may circulate between the strings to balance out the effects of weak cells, dead cells with high resistance, or shorted cells. For example, stronger strings can discharge through weaker strings until voltage imbalances are equalized, and this must be factored into the individual inter-cell measurements within each string.[29]

Series-parallel battery interactions edit

Battery strings wired in series-parallel can develop unusual failure modes due to interactions between the multiple parallel strings. Defective batteries in one string can adversely affect the operation and lifespan of good or new batteries in other strings. These issues also apply to other situations where series-parallel strings are used, not just in UPS systems but also in electric vehicle applications.[30]

Consider a series-parallel battery arrangement with all good cells, and one becomes shorted or dead:

  • The failed cell will reduce the maximum developed voltage for the entire series string it is within.
  • Other series strings wired in parallel with the degraded string will now discharge through the degraded string until their voltage matches the voltage of the degraded string, potentially overcharging and leading to electrolyte boiling and outgassing from the remaining good cells in the degraded string. These parallel strings can now never be fully recharged, as the increased voltage will bleed off through the string containing the failed battery.
  • Charging systems may attempt to gauge battery string capacity by measuring overall voltage. Due to the overall string voltage depletion due to the dead cells, the charging system may detect this as a state of discharge, and will continuously attempt to charge the series-parallel strings, which leads to continuous overcharging and damage to all the cells in the degraded series string containing the damaged battery.
  • If lead-acid batteries are used, all cells in the formerly good parallel strings will begin to sulfate due to the inability for them to be fully recharged, resulting in the storage capacity of these cells being permanently damaged, even if the damaged cell in the one degraded string is eventually discovered and replaced with a new one.

The only way to prevent these subtle series-parallel string interactions is by not using parallel strings at all and using separate charge controllers and inverters for individual series strings.

Series new/old battery interactions edit

Even just a single string of batteries wired in series can have adverse interactions if new batteries are mixed with old batteries. Older batteries tend to have reduced storage capacity, and so will both discharge faster than new batteries and also charge to their maximum capacity more rapidly than new batteries.

As a mixed string of new and old batteries is depleted, the string voltage will drop, and when the old batteries are exhausted the new batteries still have charge available. The newer cells may continue to discharge through the rest of the string, but due to the low voltage this energy flow may not be useful, and may be wasted in the old cells as resistance heating.

For cells that are supposed to operate within a specific discharge window, new cells with more capacity may cause the old cells in the series string to continue to discharge beyond the safe bottom limit of the discharge window, damaging the old cells.

When recharged, the old cells recharge more rapidly, leading to a rapid rise of voltage to near the fully charged state, but before the new cells with more capacity have fully recharged. The charge controller detects the high voltage of a nearly fully charged string and reduces current flow. The new cells with more capacity now charge very slowly, so slowly that the chemicals may begin to crystallize before reaching the fully charged state, reducing new cell capacity over several charge/discharge cycles until their capacity more closely matches the old cells in the series string.

For such reasons, some industrial UPS management systems recommend periodic replacement of entire battery arrays potentially using hundreds of expensive batteries, due to these damaging interactions between new batteries and old batteries, within and across series and parallel strings.[31]

Standards edit

  • IEC 62040-1:2017 Uninterruptible power systems (UPS) – Part 1: General and safety requirements for UPS
  • IEC 62040-2:2016 Uninterruptible power systems (UPS) – Part 2: Electromagnetic compatibility (EMC) requirements
  • IEC 62040-3:2021 Uninterruptible power systems (UPS) – Part 3: Method of specifying the performance and test requirements
  • IEC 62040-4:2013 Uninterruptible power systems (UPS) – Part 4: Environmental aspects – Requirements and reporting

See also edit

References edit

  1. ^ "Electricity storage: Location, location, location … and cost – Battery storage for transmission support in Alaska". eia.gov. Energy Information Administration (EIA). 2012. Retrieved July 23, 2012.
  2. ^ E-book on choosing a UPS topology based on application type (PDF). Archived from the original (PDF) on 2013-03-26. Retrieved 2018-12-11.
  3. ^ Solter, W. (2002), "A new international UPS classification by IEC 62040-3", 24th Annual International Telecommunications Energy Conference, pp. 541–545, doi:10.1109/INTLEC.2002.1048709, ISBN 0-7803-7512-2, S2CID 195862090
  4. ^ Detailed explanation of UPS topologies (PDF). November 2000. Archived from the original (PDF) on 2013-03-26. Retrieved 2018-12-11.
  5. ^ "Hydrogen Fuel Cell UPS".
  6. ^ . Archived from the original on October 4, 2013.
  7. ^ "Choosing the Right UPS System for Your Business - Power Control Ltd - Uninterruptible Power Supply Solutions, UPS Maintenance & UPS Installation".
  8. ^ a b (PDF). Archived from the original (PDF) on December 4, 2014.
  9. ^ a b "Increasing energy efficiency with modular HP three-phase power distribution". HP. Archived (PDF) from the original on 2022-10-09.
  10. ^ Ton, My; Fortenbery, Brian; Tschudi, William (January 2007). (PDF). Lawrence Berkeley National Laboratory. Archived from the original (PDF) on 2010-10-08.
  11. ^ "15 Seconds versus 15 Minutes: White Paper 107 Designing for High Availability" (PDF). Active Power. 2007. Archived (PDF) from the original on 2022-10-09.
  12. ^ "UPS Buying Guide". TrippLite.com.
  13. ^ Detailed explanation of optimized N + 1 configurations. Archived from the original (PDF) on 2016-03-03.
  14. ^ Detailed explanation of UPS redundancy options (PDF). Archived from the original (PDF) on 2013-03-26. Retrieved 2018-12-11.
  15. ^ Heydari-doostabad, Hamed (January 2019). "A new approach to design an observer for load current of UPS based on Fourier series theory in model predictive control system". International Journal of Electrical Power & Energy Systems. 104 (1): 898–909. doi:10.1016/j.ijepes.2018.07.047. ISSN 0142-0615. S2CID 116458248.
  16. ^ Refer to safety standard IEC 60950-22 or a local derivative according to location e.g. EN 60950-22 (Europe); UL 60950-22 (USA)
  17. ^ Raymond, Eric Steven. UPS HOWTO, section 3.3. The Linux Documentation Project, 2003–2007.
  18. ^ Generex. (PDF). Archived from the original (PDF) on 2012-01-27. Retrieved 2011-11-14. Multi-XS is an active RS232 data switch, designed to handle serial communications of one UPS with up to 5 / 10 computers
  19. ^ APC AP9207 Share-UPS, User Manual, pp. 6–7, Port 1 is called the Advanced port because it supplies smart signaling, which provides the advanced capabilities available to a server running PowerChute plus software. The Advanced port provides full access to the Computer Interface port of the UPS. Ports 2–8 on the rear panel of Share-UPS are called Basic ports because they supply simple UPS signaling for On Battery and Low Battery conditions in the UPS. (PDF). Archived from the original (PDF) on April 24, 2012. Retrieved November 14, 2011.
  20. ^ An example of an Ethernet UPS controller: Liebert IntelliSlot Web Card Communications Interface Card 2016-04-13 at the Wayback Machine
  21. ^ APC Application Note #67 (PDF). Archived from the original (PDF) on April 24, 2012. Retrieved November 14, 2011.
  22. ^ "How to calculate battery run-time". PowerStream Technologies. Retrieved 2010-04-26.
  23. ^ Saslow, Wayne M. (2002). Electricity, Magnetism, and Light. Toronto: Thomson Learning. pp. 302–4. ISBN 0-12-619455-6.
  24. ^ Peter M. Curtis (2011). Maintaining Mission Critical Systems in a 24/7 Environment. Wiley. pp. 261–262. ISBN 9781118041628.
  25. ^ Michael F. Hordeski (2005). Emergency and backup power sources: preparing for blackouts and brownouts. The Fairmont Press, Inc. ISBN 9780881734850.
  26. ^ Leonardo Energy. "Maintenance Manager's Guide, Section 2.1". Retrieved August 1, 2012.[dead link]
  27. ^ APC Inc. "Knowledgebase article: What is the expected life of my APC UPS battery?, Answer ID 8301".[dead link]
  28. ^ "Maintaining and Testing Your UPS System to Ensure Continuous Power, Section: Maintaining a Battery Bank". The Data Center Journal.[permanent dead link]
  29. ^ and , page 18, showing sensor wires for each cell/battery on a battery string, and also note that the current transducer sensors to detect cross-string series-parallel current recirculation.
  30. ^ Cell Balancing. Woodbank Communications. {{cite encyclopedia}}: |work= ignored (help)
  31. ^ Cotton, Bart (January 2005). (PDF). Batteries International. Archived from the original (PDF) on 2013-04-06.

External links edit

  • Scott Siddens (February 2007), , Plant Engineering, archived from the original on 2009-11-09
  • Cottuli, Carol (2011), Comparison of Static and Rotary UPS (PDF), Schneider Electric, White Paper 92 rev. 2, archived (PDF) from the original on 2022-10-09, retrieved April 7, 2012
  • Rasmussen, Neil (2011), The Different Types of UPS Systems (PDF), Schneider Electric, White Paper 1 rev. 7, retrieved April 7, 2012
  • VanDee, Dawn (March 1, 1999), , EC&M, Penton Business Media, archived from the original on November 30, 2020, retrieved April 7, 2012
  • . Eaton Corporation. 2012. Archived from the original on 2020-07-07. Retrieved 2014-01-08. {{cite journal}}: Cite journal requires |journal= (help)
  • , archived from the original on 2015-05-30

uninterruptible, power, supply, uninterruptible, power, supply, uninterruptible, power, source, type, continual, power, system, that, provides, automated, backup, electric, power, load, when, input, power, source, mains, power, fails, differs, from, traditiona. An uninterruptible power supply UPS or uninterruptible power source is a type of continual power system that provides automated backup electric power to a load when the input power source or mains power fails A UPS differs from a traditional auxiliary emergency power system or standby generator in that it will provide near instantaneous protection from input power interruptions by switching to energy stored in battery packs supercapacitors or flywheels The on battery run times of most UPSs are relatively short only a few minutes but sufficient to buy time for initiating a standby power source or properly shutting down the protected equipment Almost all UPSs also contain integrated surge protection to shield the output appliances from voltage spikes A tower type UPS with one IEC 60320 C14 input and three C13 outlets A large data center scale UPS being installed by electriciansA UPS is typically used to protect hardware such as computers data centers telecommunication equipment or other electrical equipment where an unexpected power disruption could cause injuries fatalities serious business disruption or data loss UPS units range in size from ones designed to protect a single computer without a video monitor around 200 volt ampere rating to large units powering entire data centers or buildings The world s largest UPS the 46 megawatt Battery Energy Storage System BESS in Fairbanks Alaska powers the entire city and nearby rural communities during outages 1 Contents 1 Common power problems 2 Technologies 2 1 Offline standby 2 2 Line interactive 2 3 Online double conversion 3 Other designs 3 1 Hybrid topology double conversion on demand 3 2 Ferroresonant 3 3 DC power 3 4 Rotary 4 Form factors 5 Applications 5 1 N 1 5 2 Multiple redundancy 5 3 Outdoor use 6 Harmonic distortion 7 Power factor 8 Communication 9 Batteries 9 1 Common battery characteristics and load testing 9 2 Testing of strings of batteries cells 9 3 Series parallel battery interactions 9 4 Series new old battery interactions 10 Standards 11 See also 12 References 13 External linksCommon power problems editThe primary role of any UPS is to provide short term power when the input power source fails However most UPS units are also capable in varying degrees of correcting common utility power problems Voltage spike or sustained overvoltage Momentary or sustained reduction in input voltage Voltage sag Noise defined as a high frequency transient or oscillation usually injected into the line by nearby equipment Instability of the mains frequency Harmonic distortion defined as a departure from the ideal sinusoidal waveform expected on the lineSome manufacturers of UPS units categorize their products in accordance with the number of power related problems they address 2 A UPS unit may also introduce problems with electric power quality To prevent this a UPS should be selected not only by capacity but also by the quality of power that is required by the equipment that is being supplied Technologies editThe three general categories of modern UPS systems are on line line interactive and standby 3 4 An on line UPS uses a double conversion method of accepting AC input rectifying to DC for passing through the rechargeable battery or battery strings then inverting back to 120 V 230 V AC for powering the protected equipment A line interactive UPS maintains the inverter in line and redirects the battery s DC current path from the normal charging mode to supplying current when power is lost In a standby off line system the load is powered directly by the input power and the backup power circuitry is only invoked when the utility power fails Most UPS below one kilovolt ampere 1 kVA are of the line interactive or standby variety which are usually less expensive For large power units dynamic uninterruptible power supplies DUPS are sometimes used A synchronous motor alternator is connected on the mains via a choke Energy is stored in a flywheel When the mains power fails an eddy current regulation maintains the power on the load as long as the flywheel s energy is not exhausted DUPS are sometimes combined or integrated with a diesel generator that is turned on after a brief delay forming a diesel rotary uninterruptible power supply DRUPS A fuel cell UPS was developed by the company Hydrogenics using hydrogen and a fuel cell as a power source potentially providing long run times in a small space 5 Offline standby edit nbsp Offline standby UPS The green line illustrates the flow of electric power Typical protection time 5 20 minutes Capacity expansion Usually not available The offline standby UPS offers only the most basic features providing surge protection and battery backup The protected equipment is normally connected directly to incoming utility power When the incoming voltage falls below or rises above a predetermined level the UPS turns on its internal DC AC inverter circuitry which is powered from an internal storage battery The UPS then mechanically switches the connected equipment on to its DC AC inverter output The switch over time can be as long as 25 milliseconds depending on the amount of time it takes the standby UPS to detect the lost utility voltage The UPS will be designed to power certain equipment such as a personal computer without any objectionable dip or brownout to that device Line interactive edit nbsp Line interactive UPS The green line illustrates the flow of electric power Typical protection time 5 30 minutes Capacity expansion several hours The line interactive UPS is similar in operation to a standby UPS but with the addition of a multi tap variable voltage autotransformer This is a special type of transformer that can add or subtract powered coils of wire thereby increasing or decreasing the magnetic field and the output voltage of the transformer This may also be performed by a buck boost transformer which is distinct from an autotransformer since the former may be wired to provide galvanic isolation This type of UPS is able to tolerate continuous under voltage brownouts and overvoltage surges without consuming the limited reserve battery power It instead compensates by automatically selecting different power taps on the autotransformer Depending on the design changing the autotransformer tap can cause a very brief output power disruption 6 which may cause UPSs equipped with a power loss alarm to chirp for a moment This has become popular even in the cheapest UPSes because it takes advantage of components already included The main 50 60 Hz transformer used to convert between line voltage and battery voltage needs to provide two slightly different turns ratios One to convert the battery output voltage typically a multiple of 12 V to line voltage and a second one to convert the line voltage to a slightly higher battery charging voltage such as a multiple of 14 V The difference between the two voltages is because charging a battery requires a delta voltage up to 13 14 V for charging a 12 V battery Furthermore it is easier to do the switching on the line voltage side of the transformer because of the lower currents on that side To gain the buck boost feature all that is required is two separate switches so that the AC input can be connected to one of the two primary taps while the load is connected to the other thus using the main transformer s primary windings as an autotransformer The battery can still be charged while bucking an overvoltage but while boosting an undervoltage the transformer output is too low to charge the batteries Autotransformers can be engineered to cover a wide range of varying input voltages but this requires more taps and increases complexity as well as the expense of the UPS It is common for the autotransformer to cover a range only from about 90 V to 140 V for 120 V power and then switch to battery if the voltage goes much higher or lower than that range In low voltage conditions the UPS will use more current than normal so it may need a higher current circuit than a normal device For example to power a 1000 W device at 120 V the UPS will draw 8 33 A If a brownout occurs and the voltage drops to 100 V the UPS will draw 10 A to compensate This also works in reverse so that in an overvoltage condition the UPS will need less current Online double conversion edit In an online UPS the batteries are always connected to the inverter so that no power transfer switches are necessary When power loss occurs the rectifier simply drops out of the circuit and the batteries keep the power steady and unchanged When power is restored the rectifier resumes carrying most of the load and begins charging the batteries though the charging current may be limited to prevent the high power rectifier from damaging the batteries The main advantage of an online UPS is its ability to provide an electrical firewall between the incoming utility power and sensitive electronic equipment The online UPS is ideal for environments where electrical isolation is necessary or for equipment that is very sensitive to power fluctuations 7 Although it was at one time reserved for very large installations of 10 kW or more advances in technology have now permitted it to be available as a common consumer device supplying 500 W or less The online UPS may be necessary when the power environment is noisy when utility power sags outages and other anomalies are frequent when protection of sensitive IT equipment loads is required or when operation from an extended run backup generator is necessary The basic technology of the online UPS is the same as in a standby or line interactive UPS However it typically costs much more due to it having a much greater current AC to DC battery charger rectifier and with the rectifier and inverter designed to run continuously with improved cooling systems It is called a double conversion UPS due to the rectifier directly driving the inverter even when powered from normal AC current Online UPS typically has a static transfer switch STS for increasing reliability Other designs editHybrid topology double conversion on demand edit These hybrid rotary UPS 8 designs do not have official designations although one name used by UTL is double conversion on demand 9 This style of UPS is targeted towards high efficiency applications while still maintaining the features and protection level offered by double conversion A hybrid double conversion on demand UPS operates as an off line standby UPS when power conditions are within a certain preset window This allows the UPS to achieve very high efficiency ratings When the power conditions fluctuate outside of the predefined windows the UPS switches to online double conversion operation 9 In double conversion mode the UPS can adjust for voltage variations without having to use battery power can filter out line noise and control frequency Ferroresonant edit Ferroresonant units operate in the same way as a standby UPS unit however they are online with the exception that a ferroresonant transformer is used to filter the output This transformer is designed to hold energy long enough to cover the time between switching from line power to battery power and effectively eliminates the transfer time Many ferroresonant UPSs are 82 88 efficient AC DC AC and offer excellent isolation The transformer has three windings one for ordinary mains power the second for rectified battery power and the third for output AC power to the load This once was the dominant type of UPS and is limited to around the 150 kVA range These units are still mainly used in some industrial settings oil and gas petrochemical chemical utility and heavy industry markets due to the robust nature of the UPS Many ferroresonant UPSs utilizing controlled ferro technology may interact with power factor correcting equipment This will result in fluctuating output voltage of the UPS but may be corrected by reducing the load levels or adding other linear type loads further explanation needed DC power edit A UPS designed for powering DC equipment is very similar to an online UPS except that it does not need an output inverter Also if the UPS s battery voltage is matched with the voltage the device needs the device s power supply will not be needed either Since one or more power conversion steps are eliminated this increases efficiency and run time Many systems used in telecommunications use an extra low voltage common battery 48 V DC power because it has less restrictive safety regulations such as being installed in conduit and junction boxes DC has typically been the dominant power source for telecommunications and AC has typically been the dominant source for computers and servers There has been much experimentation with 48 V DC power for computer servers in the hope of reducing the likelihood of failure and the cost of equipment However to supply the same amount of power the current would be higher than an equivalent 115 V or 230 V circuit greater current requires larger conductors or more energy lost as heat High voltage DC 380 V is finding use in some data center applications and allows for small power conductors but is subject to the more complex electrical code rules for safe containment of high voltages 10 For lower power devices that run on 5 V some portable battery banks can work as a UPS Rotary edit A rotary UPS uses the inertia of a high mass spinning flywheel flywheel energy storage to provide short term ride through in the event of power loss The flywheel also acts as a buffer against power spikes and sags since such short term power events are not able to appreciably affect the rotational speed of the high mass flywheel It is also one of the oldest designs predating vacuum tubes and integrated circuits It can be considered to be on line since it spins continuously under normal conditions However unlike a battery based UPS flywheel based UPS systems typically provide 10 to 20 seconds of protection before the flywheel has slowed and power output stops 11 It is traditionally used in conjunction with standby generators providing backup power only for the brief period of time the engine needs to start running and stabilize its output The rotary UPS is generally reserved for applications needing more than 10 000 W of protection to justify the expense and benefit from the advantages rotary UPS systems bring A larger flywheel or multiple flywheels operating in parallel will increase the reserve running time or capacity Because the flywheels are a mechanical power source it is not necessary to use an electric motor or generator as an intermediary between it and a diesel engine designed to provide emergency power By using a transmission gearbox the rotational inertia of the flywheel can be used to directly start up a diesel engine and once running the diesel engine can be used to directly spin the flywheel Multiple flywheels can likewise be connected in parallel through mechanical countershafts without the need for separate motors and generators for each flywheel They are normally designed to provide very high current output compared to a purely electronic UPS and are better able to provide inrush current for inductive loads such as motor startup or compressor loads as well as medical MRI and cath lab equipment It is also able to tolerate short circuit conditions up to 17 times larger than an electronic UPS permitting one device to blow a fuse and fail while other devices still continue to be powered from the rotary UPS Its life cycle is usually far greater than a purely electronic UPS up to 30 years or more But they do require periodic downtime for mechanical maintenance such as ball bearing replacement In larger systems redundancy of the system ensures the availability of processes during this maintenance Battery based designs do not require downtime if the batteries can be hot swapped which is usually the case for larger units Newer rotary units use technologies such as magnetic bearings and air evacuated enclosures to increase standby efficiency and reduce maintenance to very low levels Typically the high mass flywheel is used in conjunction with a motor generator system These units can be configured as A motor driving a mechanically connected generator 8 A combined synchronous motor and generator wound in alternating slots of a single rotor and stator A hybrid rotary UPS designed similar to an online UPS except that it uses the flywheel in place of batteries The rectifier drives a motor to spin the flywheel while a generator uses the flywheel to power the inverter In case No 3 the motor generator can be synchronous synchronous or induction synchronous The motor side of the unit in case Nos 2 and 3 can be driven directly by an AC power source typically when in inverter bypass a 6 step double conversion motor drive or a 6 pulse inverter Case No 1 uses an integrated flywheel as a short term energy source instead of batteries to allow time for external electrically coupled gensets to start and be brought online Case Nos 2 and 3 can use batteries or a free standing electrically coupled flywheel as the short term energy source Form factors editSmaller UPS systems come in several different forms and sizes However the two most common forms are tower and rack mount 12 Tower models stand upright on the ground or on a desk or shelf and are typically used in network workstations or desktop computer applications Rack mount models can be mounted in standard 19 inch rack enclosures and can require anywhere from 1U to 12U rack units They are typically used in server and networking applications Some devices feature user interfaces that rotate 90 allowing the devices to be mounted vertically on the ground or horizontally as would be found in a rack Applications editN 1 edit In large business environments where reliability is of great importance a single huge UPS can also be a single point of failure that can disrupt many other systems To provide greater reliability multiple smaller UPS modules and batteries can be integrated together to provide redundant power protection equivalent to one very large UPS N 1 means that if the load can be supplied by N modules the installation will contain N 1 modules In this way failure of one module will not impact system operation 13 Multiple redundancy edit Many computer servers offer the option of redundant power supplies so that in the event of one power supply failing one or more other power supplies are able to power the load This is a critical point each power supply must be able to power the entire server by itself Redundancy is further enhanced by plugging each power supply into a different circuit i e to a different circuit breaker Redundant protection can be extended further yet by connecting each power supply to its own UPS This provides double protection from both a power supply failure and a UPS failure so that continued operation is assured This configuration is also referred to as 1 1 or 2N redundancy If the budget does not allow for two identical UPS units then it is common practice to plug one power supply into mains power and the other into the UPS 14 15 Outdoor use edit When a UPS system is placed outdoors it should have some specific features that guarantee that it can tolerate weather without any effects on performance Factors such as temperature humidity rain and snow among others should be considered by the manufacturer when designing an outdoor UPS system Operating temperature ranges for outdoor UPS systems could be around 40 C to 55 C 16 Outdoor UPS systems can either be pole ground pedestal or host mounted Outdoor environment could mean extreme cold in which case the outdoor UPS system should include a battery heater mat or extreme heat in which case the outdoor UPS system should include a fan system or an air conditioning system nbsp Internal view of a solar inverter Note the many large capacitors blue cylinders used to store energy briefly and improve the output waveform A solar inverter or PV inverter or solar converter converts the variable direct current DC output of a photovoltaic PV solar panel into a utility frequency alternating current AC that can be fed into a commercial electrical grid or used by a local off grid electrical network It is a critical BOS component in a photovoltaic system allowing the use of ordinary AC powered equipment Solar inverters have special functions adapted for use with photovoltaic arrays including maximum power point tracking and anti islanding protection Harmonic distortion edit nbsp UPS output waveform yellow compared to normal 120 VAC 60 Hz power waveform violet The output of some electronic UPSes can have a significant departure from an ideal sinusoidal waveform This is especially true of inexpensive consumer grade single phase units designed for home and office use These often utilize simple switching AC power supplies and the output resembles a square wave rich in harmonics These harmonics can cause interference with other electronic devices including radio communication and some devices e g inductive loads such as AC motors may perform with reduced efficiency or not at all More sophisticated and expensive UPS units can produce nearly pure sinusoidal AC power Power factor editSee also Power factor A problem in the combination of a double conversion UPS and a generator is the voltage distortion created by the UPS The input of a double conversion UPS is essentially a big rectifier The current drawn by the UPS is non sinusoidal This can cause the voltage from the AC mains or a generator to also become non sinusoidal The voltage distortion then can cause problems in all electrical equipment connected to that power source including the UPS itself It will also cause more power to be lost in the wiring supplying power to the UPS due to the spikes in current flow This level of noise is measured as a percentage of total harmonic distortion of the current THDI Classic UPS rectifiers have a THDI level of around 25 30 To reduce voltage distortion this requires heavier mains wiring or generators more than twice as large as the UPS There are several solutions to reduce the THDI in a double conversion UPS Classic solutions such as passive filters reduce THDI to 5 10 at full load They are reliable but big and only work at full load and present their own problems when used in tandem with generators An alternative solution is an active filter Through the use of such a device THDI can drop to 5 over the full power range The newest technology in double conversion UPS units is a rectifier that does not use classic rectifier components thyristors and diodes but uses high frequency components instead A double conversion UPS with an insulated gate bipolar transistor rectifier and inductor can have a THDI as small as 2 This completely eliminates the need to oversize the generator and transformers without additional filters investment cost losses or space Communication editThis section needs expansion You can help by adding to it December 2009 Power management PM requires The UPS to report its status to the computer it powers via a communications link such as a serial port Ethernet and Simple Network Management Protocol GSM GPRS or USB A subsystem in the OS that processes the reports and generates notifications PM events or commands an ordered shut down 17 Some UPS manufacturers publish their communication protocols but other manufacturers such as APC use proprietary protocols The basic computer to UPS control methods are intended for one to one signaling from a single source to a single target For example a single UPS may connect to a single computer to provide status information about the UPS and allow the computer to control the UPS Similarly the USB protocol is also intended to connect a single computer to multiple peripheral devices In some situations it is useful for a single large UPS to be able to communicate with several protected devices For traditional serial or USB control a signal replication device may be used which for example allows one UPS to connect to five computers using serial or USB connections 18 However the splitting is typically only one direction from UPS to the devices to provide status information Return control signals may only be permitted from one of the protected systems to the UPS 19 As Ethernet has increased in common use since the 1990s control signals are now commonly sent between a single UPS and multiple computers using standard Ethernet data communication methods such as TCP IP 20 The status and control information is typically encrypted so that for example an outside hacker can not gain control of the UPS and command it to shut down 21 Distribution of UPS status and control data requires that all intermediary devices such as Ethernet switches or serial multiplexers be powered by one or more UPS systems in order for the UPS alerts to reach the target systems during a power outage To avoid the dependency on Ethernet infrastructure the UPSs can be connected directly to main control server by using GSM GPRS channel also The SMS or GPRS data packets sent from UPSs trigger software to shut down the PCs to reduce the load Batteries edit nbsp Battery cabinetThere are three main types of UPS batteries Valve Regulated Lead Acid VRLA Flooded Cell or VLA batteries and Lithium Ion batteries The run time for a battery operated UPS depends on the type and size of batteries and rate of discharge and the efficiency of the inverter The total capacity of a lead acid battery is a function of the rate at which it is discharged which is described as Peukert s law Manufacturers supply run time rating in minutes for packaged UPS systems Larger systems such as for data centers require detailed calculation of the load inverter efficiency and battery characteristics to ensure the required endurance is attained 22 Common battery characteristics and load testing edit When a lead acid battery is charged or discharged this initially affects only the reacting chemicals which are at the interface between the electrodes and the electrolyte With time the charge stored in the chemicals at the interface often called interface charge spreads by diffusion of these chemicals throughout the volume of the active material If a battery has been completely discharged e g the car lights were left on overnight and next is given a fast charge for only a few minutes then during the short charging time it develops only a charge near the interface The battery voltage may rise to be close to the charger voltage so that the charging current decreases significantly After a few hours this interface charge will not spread to the volume of the electrode and electrolyte leading to an interface charge so low that it may be insufficient to start a car 23 Due to the interface charge brief UPS self test functions lasting only a few seconds may not accurately reflect the true runtime capacity of a UPS and instead an extended recalibration or rundown test that deeply discharges the battery is needed 24 The deep discharge testing is itself damaging to batteries due to the chemicals in the discharged battery starting to crystallize into highly stable molecular shapes that will not re dissolve when the battery is recharged permanently reducing charge capacity In lead acid batteries this is known as sulfation but deep discharge damage also affects other types such as nickel cadmium batteries and lithium batteries 25 Therefore it is commonly recommended that rundown tests be performed infrequently such as every six months to a year 26 27 Testing of strings of batteries cells edit Multi kilowatt commercial UPS systems with large and easily accessible battery banks are capable of isolating and testing individual cells within a battery string which consists of either combined cell battery units such as 12 V lead acid batteries or individual chemical cells wired in series Isolating a single cell and installing a jumper in place of it allows the one battery to be discharge tested while the rest of the battery string remains charged and available to provide protection 28 It is also possible to measure the electrical characteristics of individual cells in a battery string using intermediate sensor wires that are installed at every cell to cell junction and monitored both individually and collectively Battery strings may also be wired as series parallel for example two sets of 20 cells In such a situation it is also necessary to monitor current flow between parallel strings as current may circulate between the strings to balance out the effects of weak cells dead cells with high resistance or shorted cells For example stronger strings can discharge through weaker strings until voltage imbalances are equalized and this must be factored into the individual inter cell measurements within each string 29 Series parallel battery interactions edit Battery strings wired in series parallel can develop unusual failure modes due to interactions between the multiple parallel strings Defective batteries in one string can adversely affect the operation and lifespan of good or new batteries in other strings These issues also apply to other situations where series parallel strings are used not just in UPS systems but also in electric vehicle applications 30 Consider a series parallel battery arrangement with all good cells and one becomes shorted or dead The failed cell will reduce the maximum developed voltage for the entire series string it is within Other series strings wired in parallel with the degraded string will now discharge through the degraded string until their voltage matches the voltage of the degraded string potentially overcharging and leading to electrolyte boiling and outgassing from the remaining good cells in the degraded string These parallel strings can now never be fully recharged as the increased voltage will bleed off through the string containing the failed battery Charging systems may attempt to gauge battery string capacity by measuring overall voltage Due to the overall string voltage depletion due to the dead cells the charging system may detect this as a state of discharge and will continuously attempt to charge the series parallel strings which leads to continuous overcharging and damage to all the cells in the degraded series string containing the damaged battery If lead acid batteries are used all cells in the formerly good parallel strings will begin to sulfate due to the inability for them to be fully recharged resulting in the storage capacity of these cells being permanently damaged even if the damaged cell in the one degraded string is eventually discovered and replaced with a new one The only way to prevent these subtle series parallel string interactions is by not using parallel strings at all and using separate charge controllers and inverters for individual series strings Series new old battery interactions edit Even just a single string of batteries wired in series can have adverse interactions if new batteries are mixed with old batteries Older batteries tend to have reduced storage capacity and so will both discharge faster than new batteries and also charge to their maximum capacity more rapidly than new batteries As a mixed string of new and old batteries is depleted the string voltage will drop and when the old batteries are exhausted the new batteries still have charge available The newer cells may continue to discharge through the rest of the string but due to the low voltage this energy flow may not be useful and may be wasted in the old cells as resistance heating For cells that are supposed to operate within a specific discharge window new cells with more capacity may cause the old cells in the series string to continue to discharge beyond the safe bottom limit of the discharge window damaging the old cells When recharged the old cells recharge more rapidly leading to a rapid rise of voltage to near the fully charged state but before the new cells with more capacity have fully recharged The charge controller detects the high voltage of a nearly fully charged string and reduces current flow The new cells with more capacity now charge very slowly so slowly that the chemicals may begin to crystallize before reaching the fully charged state reducing new cell capacity over several charge discharge cycles until their capacity more closely matches the old cells in the series string For such reasons some industrial UPS management systems recommend periodic replacement of entire battery arrays potentially using hundreds of expensive batteries due to these damaging interactions between new batteries and old batteries within and across series and parallel strings 31 Standards editIEC 62040 1 2017 Uninterruptible power systems UPS Part 1 General and safety requirements for UPS IEC 62040 2 2016 Uninterruptible power systems UPS Part 2 Electromagnetic compatibility EMC requirements IEC 62040 3 2021 Uninterruptible power systems UPS Part 3 Method of specifying the performance and test requirements IEC 62040 4 2013 Uninterruptible power systems UPS Part 4 Environmental aspects Requirements and reportingSee also editBattery room Emergency power system Fuel cell applications IT baseline protection Power conditioner Dynamic voltage restoration Net metering system with energy storage Surge protector Switched mode power supply SMPS Switched mode power supply applications Emergency lightReferences edit Electricity storage Location location location and cost Battery storage for transmission support in Alaska eia gov Energy Information Administration EIA 2012 Retrieved July 23 2012 E book on choosing a UPS topology based on application type Avoiding Trap Doors Associated with Purchasing a UPS System PDF Archived from the original PDF on 2013 03 26 Retrieved 2018 12 11 Solter W 2002 A new international UPS classification by IEC 62040 3 24th Annual International Telecommunications Energy Conference pp 541 545 doi 10 1109 INTLEC 2002 1048709 ISBN 0 7803 7512 2 S2CID 195862090 Detailed explanation of UPS topologies High Availability Power Systems Part I UPS Internal Topology PDF November 2000 Archived from the original PDF on 2013 03 26 Retrieved 2018 12 11 Hydrogen Fuel Cell UPS UPS On Line Uninterruptible Power Supply Backup Power Source Archived from the original on October 4 2013 Choosing the Right UPS System for Your Business Power Control Ltd Uninterruptible Power Supply Solutions UPS Maintenance amp UPS Installation a b Hybrid Rotary UPS PDF Archived from the original PDF on December 4 2014 a b Increasing energy efficiency with modular HP three phase power distribution HP Archived PDF from the original on 2022 10 09 Ton My Fortenbery Brian Tschudi William January 2007 DC Power for Improved Data Center Efficiency PDF Lawrence Berkeley National Laboratory Archived from the original PDF on 2010 10 08 15 Seconds versus 15 Minutes White Paper 107 Designing for High Availability PDF Active Power 2007 Archived PDF from the original on 2022 10 09 UPS Buying Guide TrippLite com Detailed explanation of optimized N 1 configurations Balancing Scalability and Reliability in the Critical Power System When Does N 1 Become Too Many 1 Archived from the original PDF on 2016 03 03 Detailed explanation of UPS redundancy options High Availability Power Systems Part II Redundancy Options PDF Archived from the original PDF on 2013 03 26 Retrieved 2018 12 11 Heydari doostabad Hamed January 2019 A new approach to design an observer for load current of UPS based on Fourier series theory in model predictive control system International Journal of Electrical Power amp Energy Systems 104 1 898 909 doi 10 1016 j ijepes 2018 07 047 ISSN 0142 0615 S2CID 116458248 Refer to safety standard IEC 60950 22 or a local derivative according to location e g EN 60950 22 Europe UL 60950 22 USA Raymond Eric Steven UPS HOWTO section 3 3 The Linux Documentation Project 2003 2007 Generex Multi XS User Manual PDF Archived from the original PDF on 2012 01 27 Retrieved 2011 11 14 Multi XS is an active RS232 data switch designed to handle serial communications of one UPS with up to 5 10 computers APC AP9207 Share UPS User Manual pp 6 7 Port 1 is called the Advanced port because it supplies smart signaling which provides the advanced capabilities available to a server running PowerChute plus software The Advanced port provides full access to the Computer Interface port of the UPS Ports 2 8 on the rear panel of Share UPS are called Basic ports because they supply simple UPS signaling for On Battery and Low Battery conditions in the UPS Share UPS User Manual PDF Archived from the original PDF on April 24 2012 Retrieved November 14 2011 An example of an Ethernet UPS controller Liebert IntelliSlot Web Card Communications Interface Card Archived 2016 04 13 at the Wayback Machine APC Application Note 67 APC Network Management Card Security Implementation PDF Archived from the original PDF on April 24 2012 Retrieved November 14 2011 How to calculate battery run time PowerStream Technologies Retrieved 2010 04 26 Saslow Wayne M 2002 Electricity Magnetism and Light Toronto Thomson Learning pp 302 4 ISBN 0 12 619455 6 Peter M Curtis 2011 Maintaining Mission Critical Systems in a 24 7 Environment Wiley pp 261 262 ISBN 9781118041628 Michael F Hordeski 2005 Emergency and backup power sources preparing for blackouts and brownouts The Fairmont Press Inc ISBN 9780881734850 Leonardo Energy Maintenance Manager s Guide Section 2 1 Retrieved August 1 2012 dead link APC Inc Knowledgebase article What is the expected life of my APC UPS battery Answer ID 8301 dead link Maintaining and Testing Your UPS System to Ensure Continuous Power Section Maintaining a Battery Bank The Data Center Journal permanent dead link BTECH Inc BTECH s Focus Predicting Battery Failure and Installation Manual page 18 showing sensor wires for each cell battery on a battery string and also note that the current transducer sensors to detect cross string series parallel current recirculation Cell Balancing Woodbank Communications a href Template Cite encyclopedia html title Template Cite encyclopedia cite encyclopedia a work ignored help Cotton Bart January 2005 Battery Asset Management VRLA ageing characteristics PDF Batteries International Archived from the original PDF on 2013 04 06 External links edit nbsp Wikimedia Commons has media related to Uninterruptible power supply Scott Siddens February 2007 UPS on the front line Plant Engineering archived from the original on 2009 11 09 Cottuli Carol 2011 Comparison of Static and Rotary UPS PDF Schneider Electric White Paper 92 rev 2 archived PDF from the original on 2022 10 09 retrieved April 7 2012 Rasmussen Neil 2011 The Different Types of UPS Systems PDF Schneider Electric White Paper 1 rev 7 retrieved April 7 2012 VanDee Dawn March 1 1999 Rounding Up Rotary UPS Features EC amp M Penton Business Media archived from the original on November 30 2020 retrieved April 7 2012 UPS Basics Eaton Corporation 2012 Archived from the original on 2020 07 07 Retrieved 2014 01 08 a href Template Cite journal html title Template Cite journal cite journal a Cite journal requires journal help The Different Type of UPS Systems Available archived from the original on 2015 05 30 Retrieved from https en wikipedia org w index php title Uninterruptible power supply amp oldid 1203825711, wikipedia, wiki, book, books, library,

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