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Prototype Fast Breeder Reactor

The Prototype Fast Breeder Reactor (PFBR) is a 500 MWe sodium-cooled, fast breeder reactor that is being constructed at Kokkilamedu, near Kalpakkam, in Tamil Nadu state, India.[5] The Indira Gandhi Centre for Atomic Research (IGCAR) is responsible for the design of this reactor and BHEL is providing technology and equipment for construction of the reactor[6] . The facility builds on the decades of experience gained from operating the lower power Fast Breeder Test Reactor (FBTR). At first, the reactor's construction was supposed to be completed in September 2010, but there were several delays. The Prototype Fast Breeder Reactor is scheduled to be put into service in December 2024, which is more than 20 years after construction began and 14 years after the original commissioning date, as of December 2023. The project's cost has doubled from ₹3,500 crore to ₹7,700 crore due to the multiple delays. The construction was completed on 4th March 2024 with commencement of core loading of the reactor hence paving the way for the eventual full utilization of India’s abundant thorium reserves.[7][8]

PFBR
GenerationPrototype
Reactor conceptSodium-cooled fast reactor
Reactor lineIFBR (Indian fast-breeder Reactor)
Designed byIGCAR
Manufactured byBHAVINI
StatusCompleted[1]
Main parameters of the reactor core
Fuel (fissile material)232Th/235U[2][3]
Fuel stateSolid
Neutron energy spectrumFast
Primary control methodcontrol rods
Primary coolantLiquid Sodium
Reactor usage
Primary useBreeding of 233U for AHWR-300 and Generation of electricity
Power (thermal)1253
Power (electric)500
Prototype Fast Breeder Reactor
CountryIndia
LocationMadras
Coordinates12°33′11″N 80°10′24″E / 12.55306°N 80.17333°E / 12.55306; 80.17333
StatusUnder construction
Construction began2004
Commission dateOctober 2022 (planned)[4]
Construction cost5,850 crore (equivalent to 220 billion or US$2.69 billion in 2023)[4]
Owner(s)BHAVINI
Operator(s)BHAVINI
Nuclear power station
Reactor typefast breeder
Cooling source
Power generation
Nameplate capacity500 MW

Background edit

The Kalpakkam PFBR is designed to use uranium-238 to breed plutonium in a sodium-cooled fast reactor design. The use of Thorium-232, which in itself is not a fissile material, as a blanket is also envisaged in this stage. By transmutation, Thorium will create fissile Uranium-233 which will be used as fuel in the third stage. FBR is thus a stepping stone for the third stage of the program paving the way for the eventual full utilization of India’s abundant thorium reserves.[9][10] The surplus plutonium (or uranium-233 for thorium reactors) from each fast reactor can be used to set up more such reactors and grow the nuclear capacity in tune with India's needs for power. The PFBR is a part of the three-stage nuclear power program.

PFBR, with closed fuel cycle as the energy resource, is capable of generating a large amount of U-233 (a fissile isotope) from the abundant available thorium-232 within the country, to launch the third stage nuclear energy programme based on U-233 fuel cycle.[11]

India has the capability to use thorium cycle based processes to extract nuclear fuel. This is of special significance to the Indian nuclear power generation strategy as India has one of the world's largest reserves of thorium, which could provide power for more than 10,000 years,[12] and perhaps as long as 60,000 years.[13][14]

History edit

The design of this reactor was started in the 1980s, as a prototype for a 600 MW FBR. Construction of the first two FBR are planned at Kalpakkam, after a year of successful operation of the PFBR. Other four FBR are planned to follow beyond 2030, at sites to be defined.[15]

In 2007, the reactor was planned to begin its operation in 2010, but as of 2019, it was expected to reach first criticality in 2020.[16]

In July 2017, it was reported that the reactor is in final preparation to go critical.[17] However in August 2020, it was reported that the reactor might go critical only in December 2021.[18]

As of February 2021, around 6,840 crore (equivalent to 77 billion or US$961.21 million in 2023) have been spent in the construction and commissioning of the reactor. The reactor is now expected to be operational by October 2022.[4][19]

Prime Minister Narendra Modi was in Kalpakkam on 4 March 2024 to witness the initiation of its first core loading. A press release described the PFBR as marking the second stage of India's three-stage nuclear power program.[20]

Technical details edit

 
Schematic diagram showing the difference between the Loop and Pool designs of a liquid metal fast breeder reactor. The pool-type has greater thermal inertia to changes in temperature, which therefore gives more time to shut down/SCRAM during a loss of coolant accident situation.

The reactor is a pool type LMFBR with 1,750 tonnes of sodium as coolant. Designed to generate 500 MWe of electrical power, with an operational life of 40 years, it will burn a mixed uranium-plutonium MOX fuel, a mixture of PuO
2
and UO
2
. A fuel burnup of 100 GWd/t is expected. The Fuel Fabrication Facility (FFF), under the direction of Bhabha Atomic Research Centre (BARC), Tarapur is responsible for the fuel rods manufacturing. FFF comes under "Nuclear Recycle Board" of Bhabha Atomic Research Center and has been responsible for fuel rod manufacturing of various types in the past.[citation needed] FFF Tarapur in early 2023 had successfully completed fabrication of 100,000 PFBR fuel elements[clarification needed].[21]

Safety considerations edit

The prototype fast breeder reactor has a negative void coefficient, thus ensuring a high level of passive nuclear safety. This means that when the reactor overheats (below the boiling point of sodium) the speed of the fission chain reaction decreases, lowering the power level and the temperature.[22] Similarly, before such a potential positive void condition may form from a complete loss of coolant accident, sufficient coolant flow rates are made possible by the use of conventional pump inertia, alongside multiple inlet-perforations, to prevent the possible accident scenario of a single blockage halting coolant flow.[23]

The active-safety reactor decay heat removal system consists of four independent coolant circuits of 8MWt capacity each.[24] Further active defenses against the positive feedback possibility include two independent SCRAM shutdown systems, designed to shut the fission reactions down effectively within a second, with the remaining decay heat then needing to be cooled for a number of hours by the 4 independent circuits.

The fact that the PFBR is cooled by liquid sodium creates additional safety requirements to isolate the coolant from the environment, especially in a loss of coolant accident scenario, since sodium explodes if it comes into contact with water and burns when in contact with air. This latter event occurred in the Monju reactor in Japan in 1995, although sodium burns only gently in air, and the sodium leak did not release any radioactive elements. Another consideration with the use of sodium as a coolant is the absorption of neutrons to generate the radioactive isotope 24
Na
, which has a 15-hour half life.[25]

See also edit

References edit

  1. ^ https://www.firstpost.com/explainers/why-is-indias-first-indigenous-fast-breeder-reactor-significant-13745361.html
  2. ^ https://www.barc.gov.in/barc_nl/2022/2022030409.pdf
  3. ^ https://indianexpress.com/article/explained/india-first-indigenous-fast-breeder-reactor-kalpakkam-nuclear-9212492/
  4. ^ a b c "Lok Sabha Unstarred Question No. 330, Budget Session 2021" (PDF). Department of Atomic Energy, Government of India. 3 February 2021. Retrieved 18 April 2021.
  5. ^ Baldev Raj, S.C. Chetal and P. Chellapandi (8 January 2010). "Great expectations". Nuclear Engineering International.
  6. ^ https://www.bhel.com/index.php/bhel-achieves-breakthrough-nuclear-power-segment-wins-order-new-rating-indigenously-developed-700
  7. ^ https://pib.gov.in/PressReleaseIframePage.aspx?PRID=2011347
  8. ^ https://www.downtoearth.org.in/blog/energy/how-india-s-beaches-can-unlock-a-nuclear-powered-future-95590
  9. ^ https://pib.gov.in/PressReleaseIframePage.aspx?PRID=2011347
  10. ^ https://timesofindia.indiatimes.com/city/chennai/pm-witnesses-core-loading-of-first-indigenous-fast-breeder-reactor/articleshow/108220693.cms
  11. ^ https://www.onmanorama.com/news/india/2024/03/07/prototype-fast-breeder-reactor.html
  12. ^ Chris Rhodes (26 February 2012). "Thorium can power civilization for over 3000 years". Retrieved 23 March 2012.
  13. ^ MacKay, David J. C. (20 February 2009). Sustainable Energy - Without the Hot Air. UIT Cambridge Ltd. p. 166. Retrieved 23 March 2012.
  14. ^ Rodricks, Dan (9 May 2011). "Thor's nuclear-powered hammer". The Baltimore Sun. Retrieved 23 March 2012.
  15. ^ "India plans to construct six more fast breeder reactors". The Economic Times. 1 December 2015. Retrieved 15 December 2015.
  16. ^ "Prototype Fast Breeder Reactor at Kalpakkam in integrated commissioning stage". THEWEEK. 15 December 2021.
  17. ^ "Nuclear reactor at Kalpakkam: World's envy, India's pride". The Times of India. 26 November 2017. Retrieved 2 July 2017.
  18. ^ "India's First Prototype Fast Breeder Reactor Has a New Deadline. Should We Trust It?".
  19. ^ "Prototype Fast Breeder Reactor at Kalpakkam in integrated commissioning stage". The Week.
  20. ^ "Core loading of India's 1st indigenous nuclear reactor in Kalpakkam on Monday". The New Indian Express. 4 March 2024. Retrieved 4 March 2024.
  21. ^ Republic Day Address, BARC Director.
  22. ^ Raj, Baldev (30 October 2009). "Design Robustness and Safety Adequacy of India's Fast Breeder Reactor". Science & Global Security. 17 (2–3): 194–196. Bibcode:2009S&GS...17..194R. doi:10.1080/08929880903451397. S2CID 119918317.
  23. ^ Raj, Baldev (30 October 2009). "Design Robustness and Safety Adequacy of India's Fast Breeder Reactor". Science & Global Security. 17 (2–3): 194–196. Bibcode:2009S&GS...17..194R. doi:10.1080/08929880903451397. S2CID 119918317.
  24. ^ (PDF). Archived from the original (PDF) on 17 April 2012. Retrieved 17 April 2012.

External links edit

  • . The Hindu. 7 September 2005. Archived from the original on 1 February 2008.{{cite news}}: CS1 maint: unfit URL (link)
  • The design of the Prototype Fast Breeder Reactor, Nuclear Engineering and Design, April 2006

prototype, fast, breeder, reactor, pfbr, sodium, cooled, fast, breeder, reactor, that, being, constructed, kokkilamedu, near, kalpakkam, tamil, nadu, state, india, indira, gandhi, centre, atomic, research, igcar, responsible, design, this, reactor, bhel, provi. The Prototype Fast Breeder Reactor PFBR is a 500 MWe sodium cooled fast breeder reactor that is being constructed at Kokkilamedu near Kalpakkam in Tamil Nadu state India 5 The Indira Gandhi Centre for Atomic Research IGCAR is responsible for the design of this reactor and BHEL is providing technology and equipment for construction of the reactor 6 The facility builds on the decades of experience gained from operating the lower power Fast Breeder Test Reactor FBTR At first the reactor s construction was supposed to be completed in September 2010 but there were several delays The Prototype Fast Breeder Reactor is scheduled to be put into service in December 2024 which is more than 20 years after construction began and 14 years after the original commissioning date as of December 2023 The project s cost has doubled from 3 500 crore to 7 700 crore due to the multiple delays The construction was completed on 4th March 2024 with commencement of core loading of the reactor hence paving the way for the eventual full utilization of India s abundant thorium reserves 7 8 PFBRGenerationPrototypeReactor conceptSodium cooled fast reactorReactor lineIFBR Indian fast breeder Reactor Designed byIGCARManufactured byBHAVINIStatusCompleted 1 Main parameters of the reactor coreFuel fissile material 232Th 235U 2 3 Fuel stateSolidNeutron energy spectrumFastPrimary control methodcontrol rodsPrimary coolantLiquid SodiumReactor usagePrimary useBreeding of 233U for AHWR 300 and Generation of electricityPower thermal 1253Power electric 500Prototype Fast Breeder ReactorCountryIndiaLocationMadrasCoordinates12 33 11 N 80 10 24 E 12 55306 N 80 17333 E 12 55306 80 17333StatusUnder constructionConstruction began2004Commission dateOctober 2022 planned 4 Construction cost 5 850 crore equivalent to 220 billion or US 2 69 billion in 2023 4 Owner s BHAVINIOperator s BHAVININuclear power stationReactor typefast breederCooling sourceSodiumPower generationNameplate capacity500 MW edit on Wikidata Contents 1 Background 2 History 3 Technical details 4 Safety considerations 5 See also 6 References 7 External linksBackground editThe Kalpakkam PFBR is designed to use uranium 238 to breed plutonium in a sodium cooled fast reactor design The use of Thorium 232 which in itself is not a fissile material as a blanket is also envisaged in this stage By transmutation Thorium will create fissile Uranium 233 which will be used as fuel in the third stage FBR is thus a stepping stone for the third stage of the program paving the way for the eventual full utilization of India s abundant thorium reserves 9 10 The surplus plutonium or uranium 233 for thorium reactors from each fast reactor can be used to set up more such reactors and grow the nuclear capacity in tune with India s needs for power The PFBR is a part of the three stage nuclear power program PFBR with closed fuel cycle as the energy resource is capable of generating a large amount of U 233 a fissile isotope from the abundant available thorium 232 within the country to launch the third stage nuclear energy programme based on U 233 fuel cycle 11 India has the capability to use thorium cycle based processes to extract nuclear fuel This is of special significance to the Indian nuclear power generation strategy as India has one of the world s largest reserves of thorium which could provide power for more than 10 000 years 12 and perhaps as long as 60 000 years 13 14 History editThe design of this reactor was started in the 1980s as a prototype for a 600 MW FBR Construction of the first two FBR are planned at Kalpakkam after a year of successful operation of the PFBR Other four FBR are planned to follow beyond 2030 at sites to be defined 15 In 2007 the reactor was planned to begin its operation in 2010 but as of 2019 it was expected to reach first criticality in 2020 16 In July 2017 it was reported that the reactor is in final preparation to go critical 17 However in August 2020 it was reported that the reactor might go critical only in December 2021 18 As of February 2021 around 6 840 crore equivalent to 77 billion or US 961 21 million in 2023 have been spent in the construction and commissioning of the reactor The reactor is now expected to be operational by October 2022 4 19 Prime Minister Narendra Modi was in Kalpakkam on 4 March 2024 to witness the initiation of its first core loading A press release described the PFBR as marking the second stage of India s three stage nuclear power program 20 Technical details edit nbsp Schematic diagram showing the difference between the Loop and Pool designs of a liquid metal fast breeder reactor The pool type has greater thermal inertia to changes in temperature which therefore gives more time to shut down SCRAM during a loss of coolant accident situation The reactor is a pool type LMFBR with 1 750 tonnes of sodium as coolant Designed to generate 500 MWe of electrical power with an operational life of 40 years it will burn a mixed uranium plutonium MOX fuel a mixture of PuO2 and UO2 A fuel burnup of 100 GWd t is expected The Fuel Fabrication Facility FFF under the direction of Bhabha Atomic Research Centre BARC Tarapur is responsible for the fuel rods manufacturing FFF comes under Nuclear Recycle Board of Bhabha Atomic Research Center and has been responsible for fuel rod manufacturing of various types in the past citation needed FFF Tarapur in early 2023 had successfully completed fabrication of 100 000 PFBR fuel elements clarification needed 21 Safety considerations editThe prototype fast breeder reactor has a negative void coefficient thus ensuring a high level of passive nuclear safety This means that when the reactor overheats below the boiling point of sodium the speed of the fission chain reaction decreases lowering the power level and the temperature 22 Similarly before such a potential positive void condition may form from a complete loss of coolant accident sufficient coolant flow rates are made possible by the use of conventional pump inertia alongside multiple inlet perforations to prevent the possible accident scenario of a single blockage halting coolant flow 23 The active safety reactor decay heat removal system consists of four independent coolant circuits of 8MWt capacity each 24 Further active defenses against the positive feedback possibility include two independent SCRAM shutdown systems designed to shut the fission reactions down effectively within a second with the remaining decay heat then needing to be cooled for a number of hours by the 4 independent circuits The fact that the PFBR is cooled by liquid sodium creates additional safety requirements to isolate the coolant from the environment especially in a loss of coolant accident scenario since sodium explodes if it comes into contact with water and burns when in contact with air This latter event occurred in the Monju reactor in Japan in 1995 although sodium burns only gently in air and the sodium leak did not release any radioactive elements Another consideration with the use of sodium as a coolant is the absorption of neutrons to generate the radioactive isotope 24 Na which has a 15 hour half life 25 See also editFBR 600 Commercial variant of the PFBR design India s three stage nuclear power programmeReferences edit https www firstpost com explainers why is indias first indigenous fast breeder reactor significant 13745361 html https www barc gov in barc nl 2022 2022030409 pdf https indianexpress com article explained india first indigenous fast breeder reactor kalpakkam nuclear 9212492 a b c Lok Sabha Unstarred Question No 330 Budget Session 2021 PDF Department of Atomic Energy Government of India 3 February 2021 Retrieved 18 April 2021 Baldev Raj S C Chetal and P Chellapandi 8 January 2010 Great expectations Nuclear Engineering International https www bhel com index php bhel achieves breakthrough nuclear power segment wins order new rating indigenously developed 700 https pib gov in PressReleaseIframePage aspx PRID 2011347 https www downtoearth org in blog energy how india s beaches can unlock a nuclear powered future 95590 https pib gov in PressReleaseIframePage aspx PRID 2011347 https timesofindia indiatimes com city chennai pm witnesses core loading of first indigenous fast breeder reactor articleshow 108220693 cms https www onmanorama com news india 2024 03 07 prototype fast breeder reactor html Chris Rhodes 26 February 2012 Thorium can power civilization for over 3000 years Retrieved 23 March 2012 MacKay David J C 20 February 2009 Sustainable Energy Without the Hot Air UIT Cambridge Ltd p 166 Retrieved 23 March 2012 Rodricks Dan 9 May 2011 Thor s nuclear powered hammer The Baltimore Sun Retrieved 23 March 2012 India plans to construct six more fast breeder reactors The Economic Times 1 December 2015 Retrieved 15 December 2015 Prototype Fast Breeder Reactor at Kalpakkam in integrated commissioning stage THEWEEK 15 December 2021 Nuclear reactor at Kalpakkam World s envy India s pride The Times of India 26 November 2017 Retrieved 2 July 2017 India s First Prototype Fast Breeder Reactor Has a New Deadline Should We Trust It Prototype Fast Breeder Reactor at Kalpakkam in integrated commissioning stage The Week Core loading of India s 1st indigenous nuclear reactor in Kalpakkam on Monday The New Indian Express 4 March 2024 Retrieved 4 March 2024 Republic Day Address BARC Director Raj Baldev 30 October 2009 Design Robustness and Safety Adequacy of India s Fast Breeder Reactor Science amp Global Security 17 2 3 194 196 Bibcode 2009S amp GS 17 194R doi 10 1080 08929880903451397 S2CID 119918317 Raj Baldev 30 October 2009 Design Robustness and Safety Adequacy of India s Fast Breeder Reactor Science amp Global Security 17 2 3 194 196 Bibcode 2009S amp GS 17 194R doi 10 1080 08929880903451397 S2CID 119918317 Design of 500 MWe Prototype Fast Breeder Reactor PDF Archived from the original PDF on 17 April 2012 Retrieved 17 April 2012 Busse J G April 1978 Slow breeder makes its own nuclear fuel Popular Science Vol 212 no 4 pp 89 91 200 202 External links edit Kalpakkam PFBR to be completed ahead of schedule 4 more to come up by 2020 The Hindu 7 September 2005 Archived from the original on 1 February 2008 a href Template Cite news html title Template Cite news cite news a CS1 maint unfit URL link The design of the Prototype Fast Breeder Reactor Nuclear Engineering and Design April 2006 Retrieved from https en wikipedia org w index php title Prototype Fast Breeder Reactor amp oldid 1221748015, wikipedia, wiki, book, books, library,

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