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Oleochemistry

February 15, 2024

Oleochemistry is the study of vegetable oils and animal oils and fats, and oleochemicals derived from these fats and oils. The resulting product can be called oleochemicals (from Latin: oleum "olive oil"). The major product of this industry is soap, approximately 8.9×106 tons of which were produced in 1990. Other major oleochemicals include fatty acids, fatty acid methyl esters, fatty alcohols and fatty amines. Glycerol is a side product of all of these processes.[1] Intermediate chemical substances produced from these basic oleochemical substances include alcohol ethoxylates, alcohol sulfates, alcohol ether sulfates, quaternary ammonium salts, monoacylglycerols (MAG), diacylglycerols (DAG), structured triacylglycerols (TAG), sugar esters, and other oleochemical products.

As the price of crude oil rose in the late 1970s,[2] manufacturers switched from petrochemicals to oleochemicals[3] because plant-based lauric oils processed from palm kernel oil were cheaper. Since then, palm kernel oil is predominantly used in the production of laundry detergent and personal care items like toothpaste, soap bars, shower cream and shampoo.[4]

Processes edit

Important process in oleochemical manufacturing include hydrolysis and transesterification, among others.[1]

Hydrolysis edit

The splitting (or hydrolysis) of the triglycerides produces fatty acids and glycerol follows this equation:

RCO2CH2–CHO2CR–CH2O2CR + 3 H2O → 3 RCOOH + HOCH2–CHOH–CH2OH

To this end, hydrolysis is conducted in water at 250 °C. The cleavage of triglycerides with base proceeds more quickly than hydrolysis, the process being saponification. Saponification however produces soap, whereas the desired product of hydrolysis are the fatty acids.

Transesterification edit

Fats react with alcohols (R'OH) instead of with water in hydrolysis) in a process called transesterification. Glycerol is produced together with the fatty acid esters. Most typically, the reaction entails the use of methanol (MeOH) to give fatty acid methyl esters:

RCO2CH2–CHO2CR–CH2O2CR + 3 MeOH → 3 RCO2Me + HOCH2–CHOH–CH2OH

FAMEs are less viscous than the precursor fats and can be purified to give the individual fatty acid esters, e.g. methyl oleate vs methyl palmitate.

Hydrogenation edit

The fatty acid or fatty esters are susceptible to hydrogenation converts unsaturated fatty acids into saturated fatty acids.[1] The acids or esters can also be reduced to the fatty alcohols. For some applications, fatty acids are converted to fatty nitriles. Hydrogenated of these nitriles gives fatty amines, which have a variety of applications.[5]

Gelation edit

Liquid oil can also be immobilized in a 3D-network provided by various molecules called oleogelators.[6]

Applications edit

The largest application for oleochemicals, about 30% of market share for fatty acids and 55% for fatty alcohols, is for making soaps and detergents.[7]: 21  Lauric acid, used to produce sodium lauryl sulfate and related compounds, which are used to make soaps and other personal care products.

Other applications of oleochemicals include the production of lubricants, solvents, biodiesel and bioplastics. Due to the use of methyl esters in biodiesel production, they represent the fastest growing sub-sector of oleochemical production in recent years.[7]: 15 

Oleochemical industry development edit

Europe edit

Through the 1996 creation of Novance and the 2008 acquisition of Oleon, Avril Group has dominated the European market of oleochemistry.[8]

Southeast Asia edit

Southeast Asian countries' rapid production growth of palm oil and palm kernel oil in the 1980s spurred the oleochemical industry in Malaysia, Indonesia, and Thailand. Many oleochemical plants were built. Though a nascent and small industry when pitted against big detergent giants in the US and Europe, oleochemical companies in southeast Asia had competitive edge in cheap ingredients.[9] The US fatty chemical industry found it difficult to consistently maintain acceptable levels of profits. Competition was intense with market shares divided among many companies there where neither imports nor exports played a significant role.[10] By the late 1990s, giants like Henkel, Unilever, and Petrofina sold their oleochemical factories to focus on higher profit activities like retail of consumer goods. Since the Europe outbreak of 'mad cow disease' or (bovine spongiform encephalopathy) in 2000, tallow is replaced for many uses by vegetable oleic fatty acids, such as palm kernel and coconut oils.[7]: 24 

References edit

  1. ^ a b c Metzger, J. O.; Bornscheuer, U. (2006). "Lipids as renewable resources: current state of chemical and biotechnological conversion and diversification". Applied Microbiology and Biotechnology. 71: 13–22. doi:10.1007/s00253-006-0335-4. PMID 16604360. S2CID 28601501.
  2. ^ Haupt, D. E.; Drinkard, G.; Pierce, H. F. (1984). "Future of petrochemical raw materials in oleochemical markets". Journal of the American Oil Chemists' Society. 61 (2): 276. doi:10.1007/BF02678781. S2CID 95637088.
  3. ^ Akaike, Yoshiteru (1985). "Other oleochemical uses: Palm oil products". Journal of the American Oil Chemists' Society. 62 (2): 335–340. doi:10.1007/BF02541401. S2CID 94948265.
  4. ^ Dewaet, F. (1985). "Quality requirements from a consumer's point of view (oleochemical products)". Journal of the American Oil Chemists' Society. 62 (2): 366–371. doi:10.1007/BF02541406. S2CID 97742057.
  5. ^ Karsten Eller, Erhard Henkes, Roland Rossbacher, Hartmut Höke "Amines, Aliphatic" in Ullmann's Encyclopedia of Industrial Chemistry, Wiley-VCH, Weinheim, 2005. doi:10.1002/14356007.a02_001
  6. ^ Maria Scharfe, Eckhard Flöter Oleogelation: From Scientific Feasibility to Applicability in Food Products https://doi.org/10.1002/ejlt.202000213
  7. ^ a b c The Changing World of Oleochemicals Wolfgang Rupilius and Salmiah Ahmad, Palm Oil Developments 44, 2005
  8. ^ "Activity Report 2014 A new springtime for the oils and proteins sectors". 2014. p. 41.
  9. ^ The Future of Palm Oil in Oleochemicals Appalasami & de Vries, Palm Oil Developments 14-3, 1990
  10. ^ Leonard, E. Charles; Kapald, S L (1984). "Challenges to a mature industry: Marketing and economics of oleochemicals in the United States". Journal of the American Oil Chemists' Society. 61 (2): 176. doi:10.1007/BF02678763. S2CID 95963786.

External links edit

February 15, 2024
oleochemistry, study, vegetable, oils, animal, oils, fats, oleochemicals, derived, from, these, fats, oils, resulting, product, called, oleochemicals, from, latin, oleum, olive, major, product, this, industry, soap, approximately, tons, which, were, produced, . Oleochemistry is the study of vegetable oils and animal oils and fats and oleochemicals derived from these fats and oils The resulting product can be called oleochemicals from Latin oleum olive oil The major product of this industry is soap approximately 8 9 106 tons of which were produced in 1990 Other major oleochemicals include fatty acids fatty acid methyl esters fatty alcohols and fatty amines Glycerol is a side product of all of these processes 1 Intermediate chemical substances produced from these basic oleochemical substances include alcohol ethoxylates alcohol sulfates alcohol ether sulfates quaternary ammonium salts monoacylglycerols MAG diacylglycerols DAG structured triacylglycerols TAG sugar esters and other oleochemical products As the price of crude oil rose in the late 1970s 2 manufacturers switched from petrochemicals to oleochemicals 3 because plant based lauric oils processed from palm kernel oil were cheaper Since then palm kernel oil is predominantly used in the production of laundry detergent and personal care items like toothpaste soap bars shower cream and shampoo 4 Contents 1 Processes 1 1 Hydrolysis 1 2 Transesterification 1 3 Hydrogenation 1 4 Gelation 2 Applications 3 Oleochemical industry development 3 1 Europe 3 2 Southeast Asia 4 References 5 External linksProcesses editImportant process in oleochemical manufacturing include hydrolysis and transesterification among others 1 Hydrolysis edit The splitting or hydrolysis of the triglycerides produces fatty acids and glycerol follows this equation RCO2CH2 CHO2CR CH2O2CR 3 H2O 3 RCOOH HOCH2 CHOH CH2OHTo this end hydrolysis is conducted in water at 250 C The cleavage of triglycerides with base proceeds more quickly than hydrolysis the process being saponification Saponification however produces soap whereas the desired product of hydrolysis are the fatty acids Transesterification edit Fats react with alcohols R OH instead of with water in hydrolysis in a process called transesterification Glycerol is produced together with the fatty acid esters Most typically the reaction entails the use of methanol MeOH to give fatty acid methyl esters RCO2CH2 CHO2CR CH2O2CR 3 MeOH 3 RCO2Me HOCH2 CHOH CH2OHFAMEs are less viscous than the precursor fats and can be purified to give the individual fatty acid esters e g methyl oleate vs methyl palmitate Hydrogenation edit The fatty acid or fatty esters are susceptible to hydrogenation converts unsaturated fatty acids into saturated fatty acids 1 The acids or esters can also be reduced to the fatty alcohols For some applications fatty acids are converted to fatty nitriles Hydrogenated of these nitriles gives fatty amines which have a variety of applications 5 Gelation edit Liquid oil can also be immobilized in a 3D network provided by various molecules called oleogelators 6 Applications editThe largest application for oleochemicals about 30 of market share for fatty acids and 55 for fatty alcohols is for making soaps and detergents 7 21 Lauric acid used to produce sodium lauryl sulfate and related compounds which are used to make soaps and other personal care products Other applications of oleochemicals include the production of lubricants solvents biodiesel and bioplastics Due to the use of methyl esters in biodiesel production they represent the fastest growing sub sector of oleochemical production in recent years 7 15 Oleochemical industry development editEurope edit Through the 1996 creation of Novance and the 2008 acquisition of Oleon Avril Group has dominated the European market of oleochemistry 8 Southeast Asia edit Southeast Asian countries rapid production growth of palm oil and palm kernel oil in the 1980s spurred the oleochemical industry in Malaysia Indonesia and Thailand Many oleochemical plants were built Though a nascent and small industry when pitted against big detergent giants in the US and Europe oleochemical companies in southeast Asia had competitive edge in cheap ingredients 9 The US fatty chemical industry found it difficult to consistently maintain acceptable levels of profits Competition was intense with market shares divided among many companies there where neither imports nor exports played a significant role 10 By the late 1990s giants like Henkel Unilever and Petrofina sold their oleochemical factories to focus on higher profit activities like retail of consumer goods Since the Europe outbreak of mad cow disease or bovine spongiform encephalopathy in 2000 tallow is replaced for many uses by vegetable oleic fatty acids such as palm kernel and coconut oils 7 24 References edit a b c Metzger J O Bornscheuer U 2006 Lipids as renewable resources current state of chemical and biotechnological conversion and diversification Applied Microbiology and Biotechnology 71 13 22 doi 10 1007 s00253 006 0335 4 PMID 16604360 S2CID 28601501 Haupt D E Drinkard G Pierce H F 1984 Future of petrochemical raw materials in oleochemical markets Journal of the American Oil Chemists Society 61 2 276 doi 10 1007 BF02678781 S2CID 95637088 Akaike Yoshiteru 1985 Other oleochemical uses Palm oil products Journal of the American Oil Chemists Society 62 2 335 340 doi 10 1007 BF02541401 S2CID 94948265 Dewaet F 1985 Quality requirements from a consumer s point of view oleochemical products Journal of the American Oil Chemists Society 62 2 366 371 doi 10 1007 BF02541406 S2CID 97742057 Karsten Eller Erhard Henkes Roland Rossbacher Hartmut Hoke Amines Aliphatic in Ullmann s Encyclopedia of Industrial Chemistry Wiley VCH Weinheim 2005 doi 10 1002 14356007 a02 001 Maria Scharfe Eckhard Floter Oleogelation From Scientific Feasibility to Applicability in Food Products https doi org 10 1002 ejlt 202000213 a b c The Changing World of Oleochemicals Wolfgang Rupilius and Salmiah Ahmad Palm Oil Developments 44 2005 Activity Report 2014 A new springtime for the oils and proteins sectors 2014 p 41 The Future of Palm Oil in Oleochemicals Appalasami amp de Vries Palm Oil Developments 14 3 1990 Leonard E Charles Kapald S L 1984 Challenges to a mature industry Marketing and economics of oleochemicals in the United States Journal of the American Oil Chemists Society 61 2 176 doi 10 1007 BF02678763 S2CID 95963786 External links edit Retrieved from https en wikipedia org w index php title Oleochemistry amp oldid 1198004962, wikipedia, wiki, book, books, library,

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