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Centaur (rocket stage)

The Centaur is a family of rocket propelled upper stages that has been in use since 1962. It is currently produced by U.S. launch service provider United Launch Alliance, with one main active version and one version under development. The 3.05 m (10.0 ft) diameter Common Centaur/Centaur III flies as the upper stage of the Atlas V launch vehicle, and the 5.4 m (18 ft) diameter Centaur V has been developed as the upper stage of ULA's new Vulcan rocket.[4][5] Centaur was the first rocket stage to use liquid hydrogen (LH2) and liquid oxygen (LOX) propellants, a high-energy combination that is ideal for upper stages but has significant handling difficulties.[6]

Centaur III
A single-engine Centaur III being raised for mating to an Atlas V rocket
ManufacturerUnited Launch Alliance
Used on
Current
Atlas V: Centaur III
Vulcan: Centaur V
Historical
Atlas-Centaur
Saturn I
Titan III
Titan IV
Atlas II
Atlas III
Shuttle-Centaur(not flown)
General characteristics
Height12.68 m (499 in)[1]
Diameter3.05 m (120 in)
Propellant mass20,830 kg (45,920 lb)
Empty mass2,247 kg (4,954 lb), single engine
2,462 kg (5,428 lb), dual engine
Centaur III
Powered by1 or 2 RL10
Maximum thrust99.2 kN (22,300 lbf), per engine
Specific impulse450.5 seconds (4.418 km/s)
Burn timeVariable
PropellantLH2 / LOX
Associated stages
DerivativesCentaur V
Advanced Cryogenic Evolved Stage
Launch history
StatusActive
Total launches271 as of January 2024[2]
First flightMay 9, 1962; 61 years ago (May 9, 1962)
A dual engine Centaur stage
Centaur stage during assembly at General Dynamics,[3] 1962
Diagram of the Centaur stage tank

Characteristics edit

Common Centaur is built around stainless steel pressure stabilized balloon propellant tanks[7] with 0.51 mm (0.020 in) thick walls. It can lift payloads of up to 19,000 kg (42,000 lb).[8] The thin walls minimize the mass of the tanks, maximizing the stage's overall performance.[9]

A common bulkhead separates the LOX and LH2 tanks, further reducing the tank mass. It is made of two stainless steel skins separated by a fiberglass honeycomb. The fiberglass honeycomb minimizes heat transfer between the extremely cold LH2 and less cold LOX.[10]: 19 

The main propulsion system consists of one or two Aerojet Rocketdyne RL10 engines.[7] The stage is capable of up to twelve restarts, limited by propellant, orbital lifetime, and mission requirements. Combined with the insulation of the propellant tanks, this allows Centaur to perform the multi-hour coasts and multiple engine burns required on complex orbital insertions.[8]

The reaction control system (RCS) also provides ullage and consists of twenty hydrazine monopropellant engines located around the stage in two 2-thruster pods and four 4-thruster pods. For propellant, 150 kg (340 lb) of Hydrazine is stored in a pair of bladder tanks and fed to the RCS engines with pressurized helium gas, which is also used to accomplish some main engine functions.[11]

Current versions edit

As of 2019, all but two of the many Centaur variants had been retired: Common Centaur/Centaur III (active) and Centaur V (flight proven).[12][13]

Current engines edit

Each Centaur stage uses two engines. The engines have evolved over time, and three versions are in use as of 2024 (see table below). All versions utilize liquid hydrogen and liquid oxygen.

Version Stage used on Dry mass Thrust Isp, vac. Length Diameter Notes
RL10A-4-2 Centaur III 168 kg (370 lb) 99.1 kN (22,300 lbf) 451 s 1.17 m (3.8 ft) [14][15]
RL10C-1 Centaur III (SEC), (DCSS) 190 kg (420 lb) 101.8 kN (22,900 lbf) 449.7 s 2.12 m (7.0 ft) 1.45 m (4.8 ft) [16][17][18][15]
RL10C-1-1 Centaur V 188 kg (414 lb) 106 kN (24,000 lbf) 453.8 s 2.46 m (8.1 ft) 1.57 m (5.2 ft) [19]

Centaur III/Common Centaur edit

Common Centaur is the upper stage of the Atlas V rocket.[11] Earlier Common Centaurs were propelled by the RL10-A-4-2 version of the RL-10. Since 2014, Common Centaur has flown with the RL10-C-1 engine, which is shared with the Delta Cryogenic Second Stage, to reduce costs.[20][21] The Dual Engine Centaur (DEC) configuration will continue to use the smaller RL10-A-4-2 to accommodate two engines in the available space.[21]

The Atlas V can fly in multiple configurations, but only one affects the way Centaur integrates with the booster and fairing: the 5.4 m (18 ft) diameter Atlas V payload fairing attaches to the booster and encapsulates the upper stage and payload, routing fairing-induced aerodynamic loads into the booster. If the 4 m (13 ft) diameter payload fairing is used, the attachment point is at the top (forward end) of Centaur, routing loads through the Centaur tank structure.[22]

The latest Common Centaurs can accommodate secondary payloads using an Aft Bulkhead Carrier attached to the engine end of the stage.[23]

Single Engine Centaur (SEC) edit

Most payloads launch on Single Engine Centaur (SEC) with one RL10. This is the variant for all normal flights of the Atlas V (indicated by the last digit of the naming system, for example Atlas V 421).

Dual Engine Centaur (DEC) edit

A dual engine variant with two RL-10 engines is available, but only for launching the CST-100 Starliner crewed spacecraft. The higher thrust of two engines allows a gentler ascent with more horizontal velocity and less vertical velocity, which reduces deceleration to survivable levels in the event of a launch abort and ballistic reentry occurring at any point in the flight.[24]

Centaur V edit

Centaur V is the upper stage of the new Vulcan launch vehicle developed by the United Launch Alliance to meet the needs of the National Security Space Launch (NSSL) program.[25] Vulcan was initially intended to enter service with an upgraded variant of the Common Centaur,[26] with an upgrade to the Advanced Cryogenic Evolved Stage (ACES) planned after the first few years of flights.[13][27]

In late 2017, ULA decided to bring elements of the ACES upper stage forward and begin work on Centaur V. Centaur V will have ACES' 5.4 m (18 ft) diameter and advanced insulation, but does not include the Integrated Vehicle Fluids (IVF) feature expected to allow the extension of upper stage on-orbit life from hours to weeks.[13] Centaur V uses two different versions of the RL10-C engine with nozzle extensions to improve the fuel consumption for the heaviest payloads.[28] This increased capability over Common Centaur was intended to permit ULA to meet NSSL requirements and retire both the Atlas V and Delta IV Heavy rocket families earlier than initially planned. The new rocket publicly became the Vulcan Centaur in March 2018.[29][30] In May 2018, the Aerojet Rocketdyne RL10 was announced as Centaur V's engine following a competitive procurement process against the Blue Origin BE-3. Each stage will mount two engines.[31] In September 2020, ULA announced that ACES was no longer being developed, and that Centaur V would be used instead.[32] Tory Bruno, ULA's CEO, stated that the Vulcan's Centaur 5 will have 40% more endurance and two and a half times more energy than the upper stage ULA currently flies. “But that’s just the tip of the iceberg,” Bruno elaborated. “I’m going to be pushing up to 450, 500, 600 times the endurance over just the next handful of years. That will enable a whole new set of missions that you cannot even imagine doing today.”[33]

Vulcan finally launched on 8 January 2024 and the stage performed flawlessly on its maiden flight.[34]

History edit

The Centaur concept originated in 1956 when Convair began studying a liquid hydrogen fueled upper stage. The ensuing project began in 1958 as a joint venture among Convair, the Advanced Research Projects Agency (ARPA), and the U.S. Air Force. In 1959, NASA assumed ARPA's role. Centaur initially flew as the upper stage of the Atlas-Centaur launch vehicle, encountering a number of early developmental issues due to the pioneering nature of the effort and the use of liquid hydrogen.[35] In 1994 General Dynamics sold their Space Systems division to Lockheed-Martin.[36]

Centaur A-D (Atlas) edit

 
An Atlas-Centaur rocket launches Surveyor 1

The Centaur was originally developed for use with the Atlas launch vehicle family. Known in early planning as the 'high-energy upper stage', the choice of the mythological Centaur as a namesake was intended to represent the combination of the brute force of the Atlas booster and finesse of the upper stage.[37]

Initial Atlas-Centaur launches used developmental versions, labeled Centaur-A through -C. The only Centaur-A launch on 8 May 1962 ended in an explosion 54 seconds after liftoff when insulation panels on the Centaur separated early, causing the LH2 tank to overheat and rupture. After extensive redesigns, the only Centaur-B flight on 26 November 1963 was successful. Centaur-C flew three times with two failures and one launch declared successful although the Centaur failed to restart. Centaur-D was the first version to enter operational service, with fifty-six launches.[38]

On 30 May 1966, an Atlas-Centaur boosted the first Surveyor lander towards the Moon. This was followed by six more Surveyor launches over the next two years, with the Atlas-Centaur performing as expected. The Surveyor program demonstrated the feasibility of reigniting a hydrogen engine in space and provided information on the behavior of LH2 in space.[10]: 96 

By the 1970s, Centaur was fully mature and had become the standard rocket stage for launching larger civilian payloads into high Earth orbit, also replacing the Atlas-Agena vehicle for NASA planetary probes.[10]: 103–166 

By the end of 1989, Centaur-D and -G had been used as the upper stage for 63 Atlas rocket launches, 55 of which were successful.[2]

Saturn I S-V edit

 
A Saturn I launches with a ballasted S-V stage

The Saturn I was designed to fly with a S-V third stage to enable payloads to go beyond low Earth orbit (LEO). The S-V stage was intended to be powered by two RL-10A-1 engines burning liquid hydrogen as fuel and liquid oxygen as oxidizer. The S-V stage was flown four times on missions SA-1 through SA-4, all four of these missions had the S-V's tanks filled with water to be used a ballast during launch. The stage was not flown in an active configuration.

Centaur D-1T (Titan III) edit

 
A Titan IIIE-Centaur rocket launches Voyager 2

The Centaur D was improved for use on the far more powerful Titan III booster in the 1970s, with the first launch of the resulting Titan IIIE in 1974. The Titan IIIE more than tripled the payload capacity of Atlas-Centaur, and incorporated improved thermal insulation, allowing an orbital lifespan of up to five hours, an increase over the 30 minutes of the Atlas-Centaur.[10]: 143 

The first launch of Titan IIIE in February 1974 was unsuccessful, with the loss of the Space Plasma High Voltage Experiment (SPHINX) and a mockup of the Viking probe. It was eventually determined that Centaur's engines had ingested an incorrectly installed clip from the oxygen tank.[10]: 145–146 

The next Titan-Centaurs launched Helios 1, Viking 1, Viking 2, Helios 2,[39] Voyager 1, and Voyager 2. The Titan booster used to launch Voyager 1 had a hardware problem that caused a premature shutdown, which the Centaur stage detected and successfully compensated for. Centaur ended its burn with less than 4 seconds of fuel remaining.[10]: 160 

Centaur (Atlas G) edit

Centaur was introduced on the Atlas G and was carried over to the very similar Atlas I.[citation needed]

Shuttle-Centaur (Centaur G and G-Prime) edit

 
Illustration of Shuttle-Centaur with Ulysses

Shuttle-Centaur was a proposed Space Shuttle upper stage. To enable its installation in shuttle payload bays, the diameter of the Centaur's hydrogen tank was increased to 4.3 m (14 ft), with the LOX tank diameter remaining at 3.0 m (10 ft). Two variants were proposed: Centaur G Prime, which was planned to launch the Galileo and Ulysses robotic probes, and Centaur G, a shortened version, reduced in length from approximately 9 to 6 m (30 to 20 ft), planned for U.S. DoD payloads and the Magellan Venus probe.[40]

After the Space Shuttle Challenger accident, and just months before the Shuttle-Centaur had been scheduled to fly, NASA concluded that it was too risky to fly the Centaur on the Shuttle.[41] The probes were launched with the much less powerful solid-fueled IUS, with Galileo needing multiple gravitational assists from Venus and Earth to reach Jupiter.

Centaur (Titan IV) edit

The capability gap left by the termination of the Shuttle-Centaur program was filled by a new launch vehicle, the Titan IV. The 401A/B versions used a Centaur upper stage with a 4.3-meter (14 ft) diameter hydrogen tank. In the Titan 401A version, a Centaur-T was launched nine times between 1994 and 1998. The 1997 Cassini-Huygens Saturn probe was the first flight of the Titan 401B, with an additional six launches wrapping up in 2003 including one SRB failure.[42]

Centaur II (Atlas II/III) edit

Centaur II was initially developed for use on the Atlas II series of rockets.[38] Centaur II also flew on the initial Atlas IIIA launches.[11]

Centaur III/Common Centaur (Atlas III/V) edit

Atlas IIIB introduced the Common Centaur, a longer and initially dual engine Centaur II.[11]

Atlas V cryogenic fluid management experiments edit

Most Common Centaurs launched on Atlas V have hundreds to thousands of kilograms of propellants remaining on payload separation. In 2006 these propellants were identified as a possible experimental resource for testing in-space cryogenic fluid management techniques.[43]

In October 2009, the Air Force and United Launch Alliance (ULA) performed an experimental demonstration on the modified Centaur upper stage of DMSP-18 launch to improve "understanding of propellant settling and slosh, pressure control, RL10 chilldown and RL10 two-phase shutdown operations. DMSP-18 was a low mass payload, with approximately 28% (5,400 kg (11,900 lb)) of LH2/LOX propellant remaining after separation. Several on-orbit demonstrations were conducted over 2.4 hours, concluding with a deorbit burn.[44] The initial demonstration was intended to prepare for more-advanced cryogenic fluid management experiments planned under the Centaur-based CRYOTE technology development program in 2012–2014,[45] and will increase the TRL of the Advanced Cryogenic Evolved Stage Centaur successor.[12]

Mishaps edit

Although Centaur has a long and successful flight history, it has experienced a number of mishaps:

  • April 7, 1966: Centaur did not restart after coast — ullage motors ran out of fuel.[46]
  • May 9, 1971; Centaur guidance failed, destroying itself and the Mariner 8 spacecraft bound for Mars orbit.[47]
  • April 18, 1991: Centaur failed due to particles from the scouring pads used to clean the propellant ducts getting stuck in the turbopump, preventing start-up.[48]
  • August 22, 1992: Centaur failed to restart (icing problem).[49]
  • April 30, 1999: Launch of the USA-143 (Milstar DFS-3m) communications satellite failed when a Centaur database error resulted in uncontrolled roll rate and loss of attitude control, placing the satellite in a useless orbit.[50]
  • June 15, 2007: the engine in the Centaur upper stage of an Atlas V shut down early, leaving its payload — a pair of National Reconnaissance Office ocean surveillance satellites — in a lower than intended orbit.[51] The failure was called "A major disappointment," though later statements claim the spacecraft will still be able to complete their mission.[52] The cause was traced to a stuck-open valve that depleted some of the hydrogen fuel, resulting in the second burn terminating four seconds early.[52] The problem was fixed,[53] and the next flight was nominal.[54]
  • March 23–25, 2018: Atlas V Centaur passivated second stage launched on September 8, 2009, broke up.[55][56]
  • August 30, 2018: Atlas V Centaur passivated second stage launched on September 17, 2014, broke up, creating space debris.[57]
  • April 6, 2019: Atlas V Centaur passivated second stage launched on October 17, 2018, broke up.[58][59]

Centaur III specifications edit

Source: Atlas V551 specifications, as of 2015.[60]

  • Diameter: 3.05 m (10 ft)
  • Length: 12.68 m (42 ft)
  • Inert mass: 2,247 kg (4,954 lb)
  • Fuel: Liquid hydrogen
  • Oxidizer: Liquid oxygen
  • Fuel and oxidizer mass: 20,830 kg (45,922 lb)
  • Guidance: Inertial
  • Thrust: 99.2 kN (22,300 lbf)
  • Burn time: Variable; e.g., 842 seconds on Atlas V
  • Engine: RL10-C-1
  • Engine length: 2.32 m (7.6 ft)
  • Engine diameter: 1.53 m (5 ft)
  • Engine dry weight: 168 kg (370 lb)
  • Engine start: Restartable
  • Attitude control: 4 27-N thrusters, 8 40-N thrusters

References edit

  1. ^ (PDF). United Launch Alliance. March 2010. Archived from the original (PDF) on March 6, 2012. Retrieved July 9, 2015.
  2. ^ a b Krebs, Gunter. "Centaur". Gunter's Space Page.
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  4. ^ Berger, Eric (December 11, 2018). "Getting Vulcan up to speed: Part one of our interview with Tory Bruno". Ars Technica. Retrieved December 12, 2018. Centaur 3 (which flies on the Atlas V rocket) is 3.8 meters in diameter. The very first Centaur we fly on Vulcan will go straight to 5.4 meters in diameter.
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  6. ^ Helen T. Wells; Susan H. Whiteley; Carrie E. Karegeannes. . Origin of NASA Names. NASA Science and Technical Information Office. p. 11. Archived from the original on July 14, 2019. Retrieved March 29, 2019. because it proposed to make first use of the theoretically powerful but problem-making liquid hydrogen as fuel.
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centaur, rocket, stage, centaur, family, rocket, propelled, upper, stages, that, been, since, 1962, currently, produced, launch, service, provider, united, launch, alliance, with, main, active, version, version, under, development, diameter, common, centaur, c. The Centaur is a family of rocket propelled upper stages that has been in use since 1962 It is currently produced by U S launch service provider United Launch Alliance with one main active version and one version under development The 3 05 m 10 0 ft diameter Common Centaur Centaur III flies as the upper stage of the Atlas V launch vehicle and the 5 4 m 18 ft diameter Centaur V has been developed as the upper stage of ULA s new Vulcan rocket 4 5 Centaur was the first rocket stage to use liquid hydrogen LH2 and liquid oxygen LOX propellants a high energy combination that is ideal for upper stages but has significant handling difficulties 6 Centaur IIIA single engine Centaur III being raised for mating to an Atlas V rocketManufacturerUnited Launch AllianceUsed onCurrentAtlas V Centaur III Vulcan Centaur V dd HistoricalAtlas Centaur Saturn I Titan III Titan IV Atlas II Atlas III Shuttle Centaur not flown dd General characteristicsHeight12 68 m 499 in 1 Diameter3 05 m 120 in Propellant mass20 830 kg 45 920 lb Empty mass2 247 kg 4 954 lb single engine2 462 kg 5 428 lb dual engineCentaur IIIPowered by1 or 2 RL10Maximum thrust99 2 kN 22 300 lbf per engineSpecific impulse450 5 seconds 4 418 km s Burn timeVariablePropellantLH2 LOXAssociated stagesDerivativesCentaur VAdvanced Cryogenic Evolved StageLaunch historyStatusActiveTotal launches271 as of January 2024 update 2 First flightMay 9 1962 61 years ago May 9 1962 A dual engine Centaur stage Centaur stage during assembly at General Dynamics 3 1962 Diagram of the Centaur stage tank Contents 1 Characteristics 2 Current versions 2 1 Current engines 2 2 Centaur III Common Centaur 2 2 1 Single Engine Centaur SEC 2 2 2 Dual Engine Centaur DEC 2 3 Centaur V 3 History 3 1 Centaur A D Atlas 3 2 Saturn I S V 3 3 Centaur D 1T Titan III 3 4 Centaur Atlas G 3 5 Shuttle Centaur Centaur G and G Prime 3 6 Centaur Titan IV 3 7 Centaur II Atlas II III 3 8 Centaur III Common Centaur Atlas III V 3 9 Atlas V cryogenic fluid management experiments 4 Mishaps 5 Centaur III specifications 6 ReferencesCharacteristics editCommon Centaur is built around stainless steel pressure stabilized balloon propellant tanks 7 with 0 51 mm 0 020 in thick walls It can lift payloads of up to 19 000 kg 42 000 lb 8 The thin walls minimize the mass of the tanks maximizing the stage s overall performance 9 A common bulkhead separates the LOX and LH2 tanks further reducing the tank mass It is made of two stainless steel skins separated by a fiberglass honeycomb The fiberglass honeycomb minimizes heat transfer between the extremely cold LH2 and less cold LOX 10 19 The main propulsion system consists of one or two Aerojet Rocketdyne RL10 engines 7 The stage is capable of up to twelve restarts limited by propellant orbital lifetime and mission requirements Combined with the insulation of the propellant tanks this allows Centaur to perform the multi hour coasts and multiple engine burns required on complex orbital insertions 8 The reaction control system RCS also provides ullage and consists of twenty hydrazine monopropellant engines located around the stage in two 2 thruster pods and four 4 thruster pods For propellant 150 kg 340 lb of Hydrazine is stored in a pair of bladder tanks and fed to the RCS engines with pressurized helium gas which is also used to accomplish some main engine functions 11 Current versions editAs of 2019 all but two of the many Centaur variants had been retired Common Centaur Centaur III active and Centaur V flight proven 12 13 Current engines edit Each Centaur stage uses two engines The engines have evolved over time and three versions are in use as of 2024 see table below All versions utilize liquid hydrogen and liquid oxygen Version Stage used on Dry mass Thrust Isp vac Length Diameter Notes RL10A 4 2 Centaur III 168 kg 370 lb 99 1 kN 22 300 lbf 451 s 1 17 m 3 8 ft 14 15 RL10C 1 Centaur III SEC DCSS 190 kg 420 lb 101 8 kN 22 900 lbf 449 7 s 2 12 m 7 0 ft 1 45 m 4 8 ft 16 17 18 15 RL10C 1 1 Centaur V 188 kg 414 lb 106 kN 24 000 lbf 453 8 s 2 46 m 8 1 ft 1 57 m 5 2 ft 19 Centaur III Common Centaur edit Common Centaur is the upper stage of the Atlas V rocket 11 Earlier Common Centaurs were propelled by the RL10 A 4 2 version of the RL 10 Since 2014 Common Centaur has flown with the RL10 C 1 engine which is shared with the Delta Cryogenic Second Stage to reduce costs 20 21 The Dual Engine Centaur DEC configuration will continue to use the smaller RL10 A 4 2 to accommodate two engines in the available space 21 The Atlas V can fly in multiple configurations but only one affects the way Centaur integrates with the booster and fairing the 5 4 m 18 ft diameter Atlas V payload fairing attaches to the booster and encapsulates the upper stage and payload routing fairing induced aerodynamic loads into the booster If the 4 m 13 ft diameter payload fairing is used the attachment point is at the top forward end of Centaur routing loads through the Centaur tank structure 22 The latest Common Centaurs can accommodate secondary payloads using an Aft Bulkhead Carrier attached to the engine end of the stage 23 Single Engine Centaur SEC edit Most payloads launch on Single Engine Centaur SEC with one RL10 This is the variant for all normal flights of the Atlas V indicated by the last digit of the naming system for example Atlas V 421 Dual Engine Centaur DEC edit A dual engine variant with two RL 10 engines is available but only for launching the CST 100 Starliner crewed spacecraft The higher thrust of two engines allows a gentler ascent with more horizontal velocity and less vertical velocity which reduces deceleration to survivable levels in the event of a launch abort and ballistic reentry occurring at any point in the flight 24 Centaur V edit Centaur V is the upper stage of the new Vulcan launch vehicle developed by the United Launch Alliance to meet the needs of the National Security Space Launch NSSL program 25 Vulcan was initially intended to enter service with an upgraded variant of the Common Centaur 26 with an upgrade to the Advanced Cryogenic Evolved Stage ACES planned after the first few years of flights 13 27 In late 2017 ULA decided to bring elements of the ACES upper stage forward and begin work on Centaur V Centaur V will have ACES 5 4 m 18 ft diameter and advanced insulation but does not include the Integrated Vehicle Fluids IVF feature expected to allow the extension of upper stage on orbit life from hours to weeks 13 Centaur V uses two different versions of the RL10 C engine with nozzle extensions to improve the fuel consumption for the heaviest payloads 28 This increased capability over Common Centaur was intended to permit ULA to meet NSSL requirements and retire both the Atlas V and Delta IV Heavy rocket families earlier than initially planned The new rocket publicly became the Vulcan Centaur in March 2018 29 30 In May 2018 the Aerojet Rocketdyne RL10 was announced as Centaur V s engine following a competitive procurement process against the Blue Origin BE 3 Each stage will mount two engines 31 In September 2020 ULA announced that ACES was no longer being developed and that Centaur V would be used instead 32 Tory Bruno ULA s CEO stated that the Vulcan s Centaur 5 will have 40 more endurance and two and a half times more energy than the upper stage ULA currently flies But that s just the tip of the iceberg Bruno elaborated I m going to be pushing up to 450 500 600 times the endurance over just the next handful of years That will enable a whole new set of missions that you cannot even imagine doing today 33 Vulcan finally launched on 8 January 2024 and the stage performed flawlessly on its maiden flight 34 History editThe Centaur concept originated in 1956 when Convair began studying a liquid hydrogen fueled upper stage The ensuing project began in 1958 as a joint venture among Convair the Advanced Research Projects Agency ARPA and the U S Air Force In 1959 NASA assumed ARPA s role Centaur initially flew as the upper stage of the Atlas Centaur launch vehicle encountering a number of early developmental issues due to the pioneering nature of the effort and the use of liquid hydrogen 35 In 1994 General Dynamics sold their Space Systems division to Lockheed Martin 36 Centaur A D Atlas edit nbsp An Atlas Centaur rocket launches Surveyor 1 Main article Atlas Centaur The Centaur was originally developed for use with the Atlas launch vehicle family Known in early planning as the high energy upper stage the choice of the mythological Centaur as a namesake was intended to represent the combination of the brute force of the Atlas booster and finesse of the upper stage 37 Initial Atlas Centaur launches used developmental versions labeled Centaur A through C The only Centaur A launch on 8 May 1962 ended in an explosion 54 seconds after liftoff when insulation panels on the Centaur separated early causing the LH2 tank to overheat and rupture After extensive redesigns the only Centaur B flight on 26 November 1963 was successful Centaur C flew three times with two failures and one launch declared successful although the Centaur failed to restart Centaur D was the first version to enter operational service with fifty six launches 38 On 30 May 1966 an Atlas Centaur boosted the first Surveyor lander towards the Moon This was followed by six more Surveyor launches over the next two years with the Atlas Centaur performing as expected The Surveyor program demonstrated the feasibility of reigniting a hydrogen engine in space and provided information on the behavior of LH2 in space 10 96 By the 1970s Centaur was fully mature and had become the standard rocket stage for launching larger civilian payloads into high Earth orbit also replacing the Atlas Agena vehicle for NASA planetary probes 10 103 166 By the end of 1989 Centaur D and G had been used as the upper stage for 63 Atlas rocket launches 55 of which were successful 2 Saturn I S V edit Main article S V nbsp A Saturn I launches with a ballasted S V stage The Saturn I was designed to fly with a S V third stage to enable payloads to go beyond low Earth orbit LEO The S V stage was intended to be powered by two RL 10A 1 engines burning liquid hydrogen as fuel and liquid oxygen as oxidizer The S V stage was flown four times on missions SA 1 through SA 4 all four of these missions had the S V s tanks filled with water to be used a ballast during launch The stage was not flown in an active configuration Centaur D 1T Titan III edit nbsp A Titan IIIE Centaur rocket launches Voyager 2 The Centaur D was improved for use on the far more powerful Titan III booster in the 1970s with the first launch of the resulting Titan IIIE in 1974 The Titan IIIE more than tripled the payload capacity of Atlas Centaur and incorporated improved thermal insulation allowing an orbital lifespan of up to five hours an increase over the 30 minutes of the Atlas Centaur 10 143 The first launch of Titan IIIE in February 1974 was unsuccessful with the loss of the Space Plasma High Voltage Experiment SPHINX and a mockup of the Viking probe It was eventually determined that Centaur s engines had ingested an incorrectly installed clip from the oxygen tank 10 145 146 The next Titan Centaurs launched Helios 1 Viking 1 Viking 2 Helios 2 39 Voyager 1 and Voyager 2 The Titan booster used to launch Voyager 1 had a hardware problem that caused a premature shutdown which the Centaur stage detected and successfully compensated for Centaur ended its burn with less than 4 seconds of fuel remaining 10 160 Centaur Atlas G edit Centaur was introduced on the Atlas G and was carried over to the very similar Atlas I citation needed Shuttle Centaur Centaur G and G Prime edit Main article Shuttle Centaur nbsp Illustration of Shuttle Centaur with Ulysses Shuttle Centaur was a proposed Space Shuttle upper stage To enable its installation in shuttle payload bays the diameter of the Centaur s hydrogen tank was increased to 4 3 m 14 ft with the LOX tank diameter remaining at 3 0 m 10 ft Two variants were proposed Centaur G Prime which was planned to launch the Galileo and Ulysses robotic probes and Centaur G a shortened version reduced in length from approximately 9 to 6 m 30 to 20 ft planned for U S DoD payloads and the Magellan Venus probe 40 After the Space Shuttle Challenger accident and just months before the Shuttle Centaur had been scheduled to fly NASA concluded that it was too risky to fly the Centaur on the Shuttle 41 The probes were launched with the much less powerful solid fueled IUS with Galileo needing multiple gravitational assists from Venus and Earth to reach Jupiter Centaur Titan IV edit The capability gap left by the termination of the Shuttle Centaur program was filled by a new launch vehicle the Titan IV The 401A B versions used a Centaur upper stage with a 4 3 meter 14 ft diameter hydrogen tank In the Titan 401A version a Centaur T was launched nine times between 1994 and 1998 The 1997 Cassini Huygens Saturn probe was the first flight of the Titan 401B with an additional six launches wrapping up in 2003 including one SRB failure 42 Centaur II Atlas II III edit Main article Atlas II Centaur II was initially developed for use on the Atlas II series of rockets 38 Centaur II also flew on the initial Atlas IIIA launches 11 Centaur III Common Centaur Atlas III V edit Main article Atlas III Atlas IIIB introduced the Common Centaur a longer and initially dual engine Centaur II 11 Atlas V cryogenic fluid management experiments edit Most Common Centaurs launched on Atlas V have hundreds to thousands of kilograms of propellants remaining on payload separation In 2006 these propellants were identified as a possible experimental resource for testing in space cryogenic fluid management techniques 43 In October 2009 the Air Force and United Launch Alliance ULA performed an experimental demonstration on the modified Centaur upper stage of DMSP 18 launch to improve understanding of propellant settling and slosh pressure control RL10 chilldown and RL10 two phase shutdown operations DMSP 18 was a low mass payload with approximately 28 5 400 kg 11 900 lb of LH2 LOX propellant remaining after separation Several on orbit demonstrations were conducted over 2 4 hours concluding with a deorbit burn 44 The initial demonstration was intended to prepare for more advanced cryogenic fluid management experiments planned under the Centaur based CRYOTE technology development program in 2012 2014 45 and will increase the TRL of the Advanced Cryogenic Evolved Stage Centaur successor 12 Mishaps editAlthough Centaur has a long and successful flight history it has experienced a number of mishaps April 7 1966 Centaur did not restart after coast ullage motors ran out of fuel 46 May 9 1971 Centaur guidance failed destroying itself and the Mariner 8 spacecraft bound for Mars orbit 47 April 18 1991 Centaur failed due to particles from the scouring pads used to clean the propellant ducts getting stuck in the turbopump preventing start up 48 August 22 1992 Centaur failed to restart icing problem 49 April 30 1999 Launch of the USA 143 Milstar DFS 3m communications satellite failed when a Centaur database error resulted in uncontrolled roll rate and loss of attitude control placing the satellite in a useless orbit 50 June 15 2007 the engine in the Centaur upper stage of an Atlas V shut down early leaving its payload a pair of National Reconnaissance Office ocean surveillance satellites in a lower than intended orbit 51 The failure was called A major disappointment though later statements claim the spacecraft will still be able to complete their mission 52 The cause was traced to a stuck open valve that depleted some of the hydrogen fuel resulting in the second burn terminating four seconds early 52 The problem was fixed 53 and the next flight was nominal 54 March 23 25 2018 Atlas V Centaur passivated second stage launched on September 8 2009 broke up 55 56 August 30 2018 Atlas V Centaur passivated second stage launched on September 17 2014 broke up creating space debris 57 April 6 2019 Atlas V Centaur passivated second stage launched on October 17 2018 broke up 58 59 Centaur III specifications editSource Atlas V551 specifications as of 2015 60 Diameter 3 05 m 10 ft Length 12 68 m 42 ft Inert mass 2 247 kg 4 954 lb Fuel Liquid hydrogen Oxidizer Liquid oxygen Fuel and oxidizer mass 20 830 kg 45 922 lb Guidance Inertial Thrust 99 2 kN 22 300 lbf Burn time Variable e g 842 seconds on Atlas V Engine RL10 C 1 Engine length 2 32 m 7 6 ft Engine diameter 1 53 m 5 ft Engine dry weight 168 kg 370 lb Engine start Restartable Attitude control 4 27 N thrusters 8 40 N thrusters Propellant HydrazineReferences edit Altas V Launch Services User s Guide PDF United Launch Alliance March 2010 Archived from the original PDF on March 6 2012 Retrieved July 9 2015 a b Krebs Gunter Centaur Gunter s Space Page NASA n d SPC Centaur Testing Retrieved February 12 2012 Berger Eric December 11 2018 Getting Vulcan up to speed Part one of our interview with Tory Bruno Ars Technica Retrieved December 12 2018 Centaur 3 which flies on the Atlas V rocket is 3 8 meters in diameter The very first Centaur we fly on Vulcan will go straight to 5 4 meters in diameter Vulcan Centaur United Launch Alliance 2018 Retrieved December 12 2018 Helen T Wells Susan H Whiteley Carrie E Karegeannes Launch Vehicles Origin of NASA Names NASA Science and Technical Information Office p 11 Archived from the original on July 14 2019 Retrieved March 29 2019 because it proposed to make first use of the theoretically powerful but problem making liquid hydrogen as fuel a b NASA gov a b ToryBruno May 23 2019 Yes The Amazing Centaur in its dual RL10 configuration Tweet via Twitter Stiennon Patrick J G Hoerr David M July 15 2005 The Rocket Company American Institute of Aeronautics and Astronautics p 93 ISBN 1 56347 696 7 a b c d e f Dawson Virginia P Bowles Mark D 2004 Taming Liquid Hydrogen The Centaur Upper Stage Rocket 1958 2002 PDF NASA a b c d Thomas J Rudman Kurt L Austad December 3 2002 The Centaur Upper Stage Vehicle PDF Lockheed Martin a b Zegler Frank Bernard Kutter September 2 2010 Evolving to a Depot Based Space Transportation Architecture PDF AIAA SPACE 2010 Conference amp Exposition AIAA Archived from the original PDF on October 20 2011 Retrieved January 25 2011 a b c Gruss Mike April 13 2015 ULA s Vulcan Rocket To be Rolled out in Stages SpaceNews Retrieved April 17 2015 Wade Mark November 17 2011 RL 10A 4 2 Encyclopedia Astronautica Archived from the original on January 30 2012 Retrieved February 27 2012 a b RL10 Engine Aerojet Rocketdyne Archived from the original on April 30 2017 Retrieved July 1 2019 Cryogenic Propulsion Stage PDF NASA August 5 2011 Retrieved October 11 2014 Atlas V with RL10C powered Centaur forum nasaspaceflight com Retrieved April 8 2018 Evolution of Pratt amp Whitney s cryogenic rocket engine RL 10 Archived from the original on March 3 2016 Retrieved February 20 2016 Aerojet Rocketdyne RL10 Propulsion System PDF Aerojet Rocketdyne March 2019 Archived from the original PDF on June 29 2019 Retrieved July 1 2019 Atlas V NROL 35 Launch Updates Spaceflight 101 December 13 2014 Archived from the original on March 5 2017 Retrieved September 9 2016 a b Rae Botsford End December 13 2014 new RL10C engine debuts on classified NROL 35 launch Spaceflight Insider Retrieved September 9 2016 Atlas V Cutaway PDF United Launch Alliance 2019 Aft Bulkhead Carrier Auxiliary Payload User s Guide PDF United Launch Alliance Archived from the original PDF on March 5 2017 Retrieved September 10 2016 DUAL RL10 ENGINE CENTAUR DEBUTS ON ATLAS V TO ENSURE SAFE LAUNCH OF ASTRONAUTS TO LOW EARTH ORBIT Aerojet Rocket America meet Vulcan your next United Launch Alliance rocket Denver Post April 13 2015 Retrieved April 17 2015 Bruno Tory October 10 2017 Building on a successful record in space to meet the challenges ahead Space News Ray Justin April 14 2015 ULA chief explains reusability and innovation of new rocket Spaceflight Now Retrieved April 17 2015 Vulcan Centaur Cutaway Poster PDF ULA Launch September 25 2019 Erwin Sandra March 25 2018 Air Force stakes future on privately funded launch vehicles Will the gamble pay off SpaceNews Retrieved June 24 2018 Bruno Tory torybruno March 9 2018 Internally the current version of Centaur flying atop Atlas is technically a Centaur III Since we are only flying one Centaur at present we ve just call it Centaur Vulcan will have an upgraded Centaur Internally we refer to that as the Centaur V Tweet Retrieved December 12 2018 via Twitter United Launch Alliance Selects Aerojet Rocketdyne s RL10 Engine ULA May 11 2018 Retrieved May 13 2018 ULA studying long term upgrades to Vulcan SpaceNews September 11 2020 Retrieved October 9 2020 Bruno The next big thing for ULA is a long endurance upper stage April 7 2021 Belam Martin January 8 2024 Nasa Peregrine 1 launch Vulcan Centaur rocket carrying Nasa moon lander lifts off in Florida live updates the Guardian ISSN 0261 3077 Retrieved January 8 2024 Atlas Centaur LV 3C Development History Archived from the original on September 10 2012 a href Template Cite web html title Template Cite web cite web a CS1 maint unfit URL link https www gd com about gd our history 1990 1994 Helen T Wells Susan H Whiteley Carrie E Karegeannes I Launch Vehicles Origin of NASA Names NASA Science and Technical Information Office p 10 Archived from the original on July 14 2019 Retrieved March 29 2019 a b Centaur Upper Stage Family Archived from the original on September 27 2016 Retrieved September 10 2016 What are the fastest spacecraft we ve ever built io9 com March 26 2011 Retrieved July 26 2014 Harold J Kasper Darryl S Ring 1980 Graphite Epoxy Composite Adapters for the Space Shuttle Centaur Vehicle PDF Scientific and Technical Information Division of the NASA Office of Management p 1 Retrieved December 15 2013 Mangels John December 11 2011 Long forgotten Shuttle Centaur boosted Cleveland s NASA center into manned space program and controversy The Plain Dealer Cleveland OH Retrieved December 11 2011 Titan 4 Launch Space com Archived from the original on July 8 2008 Sakla Steven Kutter Bernard Wall John 2006 Centaur Test Bed CTB for Cryogenic Fluid Management NASA Archived from the original on June 19 2009 Successful Flight Demonstration Conducted by the Air Force and United Launch Alliance Will Enhance Space Transportation DMSP 18 Archived 2011 07 17 at the Wayback Machine United Launch Alliance October 2009 accessed 2011 01 23 Propellant Depots Made Simple Archived February 6 2011 at the Wayback Machine Bernard Kutter United Launch Alliance FISO Colloquium 2010 11 10 accessed 2011 01 10 Wade Mark Titan Encyclopedia Astronautica Archived from the original on September 7 2016 Retrieved December 12 2018 Pyle Rod 2012 Destination Mars Prometheus Books pp 73 78 ISBN 978 1 61614 589 7 Mariner 8 launched in May but failed early in flight and ended its mission by splashing into the Atlantic Ocean The Space Review Launch failures an Atlas Groundhog Day www thespacereview com Retrieved November 17 2018 Rummerman Judy A 1988 NASA Historical Data Book National Aeronautics and Space Administration p 123 ISBN 9780160805011 MILSTAR 3 Description NRO Shortfall May Delay Upcoming ULA Missions Aviation Week Archived from the original on February 5 2012 Retrieved March 2 2022 a b Covault Craig July 3 2007 AF Holds To EELV Schedule Aerospace Daily amp Defense Report Archived from the original on May 21 2011 Retrieved July 11 2007 Ray Justin October 9 2007 Atlas Rocket Team Ready for Wednesday Satellite Launch Spaceflight Now Ray Justin AV 011 Mission Status Center Spaceflight Now Rocket break up provides rare chance to test debris formation European Space Agency April 12 2019 Retrieved April 22 2019 David Leonard April 23 2019 Cluttering Up Space U S Rocket Stage Explodes Retrieved April 22 2019 Agapov Vladimir September 29 2018 Major fragmentation of Atlas 5 Centaur upper stage 2014 055B SSN 40209 PDF Bremen International Academy of Astronautics Space Debris Committee Archived from the original PDF on August 19 2019 Retrieved April 22 2019 18SPCS April 24 2019 18SPCS confirmed breakup of ATLAS 5 CENTAUR R B 2018 079B 43652 on April 6 2019 Tracking 14 associated pieces no indication caused by collision Tweet via Twitter ATLAS 5 CENTAUR R B N2YO com Retrieved April 22 2019 Atlas V 551 Retrieved April 21 2015 nbsp Wikimedia Commons has media related to Centaur rocket stage category Retrieved from https en wikipedia org w index php title Centaur rocket stage amp oldid 1208573991, wikipedia, wiki, book, books, library,

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