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Allison Transmission

Allison Transmission is an American manufacturer of commercial duty automatic transmissions and hybrid propulsion systems. Allison products are specified by over 250 vehicle manufacturers and are used in many market sectors including bus, refuse, fire, construction, distribution, military, and specialty applications.

Allison Transmission Inc.
TypePublic company
Founded14 September 1915; 107 years ago (1915-09-14)
FounderJames A. Allison
Headquarters,
United States
Key people
David S. Graziosi
(Chairman & CEO)
Revenue US$2.40 billion (2021)
US$669 million (2021)
US$442 million (2021)
Total assets US$4.46 billion (2021)
Total equity US$634 million (2021)
Number of employees
c. 3,400 (December 2021)
Websiteallisontransmission.com
Footnotes / references
[1]

With headquarters in Indianapolis, Indiana, Allison Transmission has regional offices all over the world and manufacturing facilities in Indianapolis, Chennai, India, and Szentgotthárd, Hungary.[2]

History

Racing team

Allison began in 1909 when James A. Allison, along with three business partners, helped fund and build the Indianapolis Motor Speedway. In 1911, Allison's new track held the first Indianapolis 500 mile race. In addition to funding several race teams, James Allison founded the Speedway Racing Team Company on September 14, 1915[3] and quickly gained a reputation for his work on race cars and automotive technology in general.[4] Allison built a shop near the track and changed the team's name to the Allison Experimental Company; the shop later became Plant No. 1.[3]

Wartime aviation

When World War I began, Allison suspended racing, and the Allison Experimental Company began machining parts, tools, and masters for the Liberty airplane engine — the main power plant used in the US war effort. After the war, Allison entered a car in the 1919 Indy 500 and won. It was the last race Allison's team ever entered as he turned his company's attention to aviation engineering, renaming it to Allison Engineering Company; the aviation-focused company developed steel-backed bronze sleeve bearings for the crankshaft and connecting rods, and high-speed reduction gearing to turn propellers and Roots-type blowers.[3] The company's reputation and expertise in aviation was the major factor in General Motors decision to buy the company following James Allison's death in 1928.[5][6]

Shortly after the sale to General Motors on April 1, 1929, Allison engineers began work on a 12-cylinder engine to replace the aging Liberty engines. The result was the V1710 12-cylinder aircraft engine and it made the company, renamed to the Allison Division of GM in 1934,[3] also known as the Allison Engine Company, a major force in aviation.[7] Plant 3 was built in 1939, a 360,000 sq ft (33,000 m2) factory to build V1710 engines. Due to demand during World War II, Allison would add a second factory (Plant 5) and 23,000 new employees; by the end of the war, Allison had built 70,000 V1710 engines.[3]

Early transmission development

Alongside the development and production of the V1710, engineers at GM began designing the CD-850 cross-drive steering transmission for tracked military vehicles in 1941; the design was completed in 1944 and Allison was awarded the contract to manufacture the prototypes. In February 1945, General Motors formed the Allison Transmission Engineering Section, dividing the subsidiary into Aircraft Operations and Transmission Operations in 1946.[3] The CD-850 combined range change, steering and braking.[8][9] Allison stopped producing the CD-850 in 1986, but a licensed version was produced in Spain for more than a decade afterward.[3]

General Motors began developing automatic transmissions with a hydraulic torque converter in the 1930s under its Product Study Group, offering it as an option for Oldsmobile for the first time in 1940.[3] After World War II, Allison Transmission turned its attention to civilian transportation. Allison designed, developed and manufactured the first-ever automatic transmissions for heavy-duty vehicles including delivery trucks, city buses, and locomotives, starting from 1948.[8][9] In addition, Allison marketed transmissions for off-highway heavy-duty vehicles under the brand Powershift TORQMATIC, with the first TG series transmissions being produced in July 1948.[10]

V-Drive

At approximately the same time the CD-850 was going into production, GMC Truck and Coach Division requested that GM develop a V-Drive transmission with a torque converter in 1945 for transit bus use, replacing the Spicer manual transmission then offered.[3] These buses had rear-mounted engines and to maximize passenger space, the engine compartment was minimized; the V-Drive transmission was named for the 63° angle of intersection between the transmission shaft input (from the engine) and output (to the rear axle).[3] Development of the V-Drive transmission was led by Bob Schaefer, an emigrant from Germany who had joined GM in 1942 after helping to lead the Twin Disc Company, which was one of the licensees of the Ljungstroms hydraulic torque converter. Schaefer was reassigned from the Detroit Transmission Division to Allison in 1946.[3]

 
Detroit Diesel 6V71 with Allison V-Drive transmission in an AC Transit GM New Look bus

The first production V-Drive transmissions were delivered in October 1947, with the first major contract being for 900 buses in 1948, for New York City.[3] The VS-2 was introduced in 1955, which added a two-speed input splitter; a version with both hydraulic and direct clutches was introduced in 1958 (VH), and production of the original V-Drive transmissions was concluded in July 1976, with 65,389 produced.[3]

Commercial transmissions

In addition to the transit bus market, Allison began developing automatic transmissions for commercial trucks in 1953. This effort resulted in the MT-25, which designated the intended application ("M"edium "T"rucks) and maximum input power, 250 hp (190 kW). The MT-25 was a 6-speed automatic, using a two-speed high/low splitter and three-speed double planetary gear train. The splitter was equipped with a hydraulic retarder.[3] Because of the additional cost of the automatic transmission, sales were initially slow until Allison began targeting specific markets that required both on- and off-road driving as well as frequent stops and starts, such as concrete mixing and garbage trucks in the early 1960s.[3] The MT-25 was fitted first as an option branded POWERMATIC by Chevrolet,[11][12] exclusive to that brand for the first year, but was soon offered by other truck manufacturers including Ford (1957), Reo (1958), Dodge (1958), Diamond T (1959), White (1961), and International Harvester (1961); production of the MT-25 continued into the early 1970s.[3]

The MT-25 was supplemented in September 1970 by a second-generation lighter-duty automatic transmission, the four-speed AT-540,[13] which Allison developed jointly with Hydramatic Division in the late 1960s; the AT-540 was targeted specifically for on-highway use and shared similarities with automobile transmissions to reduce the cost penalty to equip on-highway trucks with automatic transmissions.[3] Later, the MT-25 itself was replaced by the MT-640 and a heavier-duty version, the HT-740, was introduced; the new MT and HT were both derived from the AT-540. As an option, the MT-6nn and HT-7nn series transmissions could be equipped with a lower fifth gear for severe off-road conditions.[3] In 1970, GM combined the Allison and Detroit Diesel divisions as the Detroit Diesel Allison Division of GM.[3]

The 500-series transmissions (AT-540, etc.) were rated to accept input power of up to 235 hp (175 kW) and were intended for vehicles up to 30,000 lb (14,000 kg) gross vehicle weight (GVW). The medium-duty 600-series had increased ratings to 300 hp (220 kW) and 73,280 lb (33,240 kg) GVW, while the heavy-duty 700-series were rated to 445 hp (332 kW) and 80,000 lb (36,000 kg) GVW.[3] In 1976, a 700-series V-Drive transmission was introduced for buses, the V730.[3] The AT/MT/HT were still being produced in 1998.[3]

Allison also produced off-highway transmissions in the 1960s, starting with the "Dual Path Powershift" DP 8000 series.[14] The first electronic controls were fitted to the off-highway DP 8000 series transmission in 1971.[15] Electronic controls (branded the Allison Transmission Electronic Control or ATEC system) were added to the MT/HT/V730 in 1983, improving fuel economy by more precisely controlling shifts.[3]

World Transmission

 
Cutaway view of 3rd-gen (WT) MD3060

The third-generation six-speed World Transmission (WT) was introduced in 1991, replacing the second-generation AT/MT/HT/V730 lines. Development of the WT had begun in the mid-1980s, prior to the sale of Detroit Diesel to Roger Penske in 1987. The WT used the WT electronic control (WTEC) system to control the internal clutches during shifting, equipped with a control unit that adapts to variations during use.[3] The WT line was split into MD (medium duty), HD (heavy duty, introduced in 1993),[16] and B (T-drive buses) lines;[3] the MD and HD lines were later renamed to the 3000 and 4000 Series, respectively.

As of 1998 in the United States, Allison had built 92% of the transmissions in school buses; 75% of transit bus transmissions, 65% of heavy-duty garbage truck transmissions, and 32% of all medium-duty truck transmissions.[3]

Allison followed the WT (3000 and 4000 Series) line with the 1000 and 2000 Series starting in 1999.[3] The 1000 Series transmission incorporated many features from the WT line for light-duty trucks, including the electronic control system, and was initially available as an option with the 6.6L GM/Isuzu Duramax diesel engine and the 8.1L Vortec gasoline engine for the trucks based on the GMT800 platform.[17][18]

In 2007, GM sold Allison Transmission to private equity firms Carlyle Group and Onex Corporation for US$5.6 billion.[19]

Timeline

1940s

  • 1949—Allison begins production of CD-850 tank transmission, division's most historically significant transmission[8]
  • December 1949—First rail car transmission is produced; installed in the Budd Rail Car[10]

1950s

  • 1954—First off-highway transmissions (CRT-5530/CRT-3330)[10]
  • 1955—Allison develops the MT-25/POWERMATIC transmission for on-highway use with Chevrolet[10]

1960s

  • October 1960—First Allison XT-1410-2 transmission is produced[20]
  • June 1961—Allison announces MT Series transmissions
  • July 1962—Allison TT-2000 Hydro Powershift transmission is introduced
  • March 1965—Introduction of dual path DP-8000, largest single-package Allison Powershift transmission to date[10]
  • November 1966—Lithium-chlorine fuel cell is unveiled[citation needed]
  • June 1967—Allison begins production of new DP-8960 for large off-highway trucks[10]
  • October 1967—First prototype of the Allison-equipped U.S. Army main battle tank is unveiled in Washington, D.C.[21][22]
  • February 1969—Allison introduces electric gearshift control system for off-highway vehicles
  • July 1969—Apollo 11 astronauts make man's first landing on the moon; propellant tanks built by Allison are part of the Service Module[23]

1970s

  • September 1970—Merge with Detroit Diesel Engine to form Detroit Diesel Allison Division, headquarters in Detroit
  • January 1971—Allison introduces first 4-speed automatic transmission for 72,000 lb (33,000 kg). GVW highway vehicles; Allison model HT-740[24]
  • April 1973—First fully automatic transmission for large trucks, scrapers and other types of heavy-duty off-highway vehicles is introduced; Allison model CLBT 750[25]
  • 1974—First European office is established[citation needed]

1980s

  • October 1982—A new generation heavy-duty automatic transmission, the Allison DP 8962, is announced; incorporates over 15 new technology internal changes[citation needed]
  • May 1983—GM sells Allison Gas Turbine Division; Allison becomes part of newly formed GM Power Products and Defense Operations Group[26]
  • June 1986—First X200 military transmission is released[27]
  • December 1987—Detroit Diesel Allison becomes Allison Transmission, Division of General Motors[citation needed]

1990s

  • February 1991—Allison introduces electronically controlled World Transmissions[28]
  • November 1995—Allison adopts lean manufacturing principles and begins implementing Allison Production System (APS), a cellular manufacturing system; some 10,000 machines and support equipment are re-arranged through all plants
  • 1999--Hybrid bus program is demonstrated for New York City Transit Authority[citation needed]
  • June 1999—Allison introduces 1000 Series and 2000 Series fully automatic transmissions[citation needed]

2000s

  • 2000--Hybrid electric program is launched[citation needed]
  • September 2000—Test Track 2000 is first customer ride and drive simulating real-world operating conditions; held at Walt Disney World in Orlando, Florida[citation needed]
  • January 2001—Allison unveils first-of-its-kind parallel hybrid technology
  • November 2003—Allison's Ultimate Truck Driving Adventure takes ride and drive experience to extremes in the high desert of Nevada
  • November 2003—Allison Vocational Models are released to better serve specific applications
  • May 2005--Shanghai Customization Center is opened
  • June 2007—GM announced that it was selling Allison Transmission to private equity firms The Carlyle Group and Onex Corporation, in a deal valued at $5.6 billion.[19] The transaction closed on August 7, 2007.
  • 2008—Allison introduces on-board prognostics on model-year 2009 automatic transmissions
  • 2009—Allison took an approximately 10% stake in UK-based Torotrak[29] manufacturer of Infinitely Variable Transmission (IVT).

2010s

  • 2010-Manufacturing plant opened in Chennai, India also establishing regional headquarters with executive, marketing and sales offices[citation needed]
  • June 2010-Allison dedicates a new hybrid manufacturing plant in Indianapolis, Indiana.[30]
  • March 15, 2012 Initial public offering of 26.3 million shares of Allison Transmission stock at $23/share on the New York Stock Exchange under the symbol ALSN.[31]
  • October 27, 2013 Allison 10-speed TC10 transmission available for order at Navistar[32][33]
  • Current revenues were at $1.985 Billion a decrease from 2014.[34]

Products

Allison Transmission products
 
Hybrid H 50 drive unit
 
Cutaway Series 4000 (6-sp)

Allison markets its transmissions by vocational series according to the intended use; for example, the Tractor Series is sold for and installed in Class 8 tractors, while the Motorhome Series is marketed to manufacturers of recreational vehicles.[35] A transmission is given a designation specific to the vocational series, but is otherwise identical mechanically to other transmissions sold for other vocational series; for example, the Bus Series B210 / B220 / B295 transmissions are also sold with identical gearing as:

  • 1000HS (Highway Series)
  • 1000MH (Motorhome Series)
  • 1000EVS (Emergency Vehicle Series)
  • 1000RDS (Rugged Duty Series)
  • 1000PTS (Pupil Transport/Shuttle Series)
  • 1000SP (Specialty Series)
  • 1350HS/MH/EVS/RDS/PTS/SP
  • 2100HS/MH/EVS/RDS/PTS/SP
  • 2200HS/MH/EVS/RDS/PTS/SP
  • 2350HS/MH/EVS/RDS/PTS/SP

Collectively, these are grouped into the 1000/2000 Series transmission family; transmissions within a family share the same basic dimensions, power input capabilities, and weight. Allison transmission families include the 1000/2000 Series, 3000 Series, 4000 Series, 5000 Series, 6000 Series, 8000 Series, 9000 Series, and Tractor Series.[35] Each transmission family is given a generational designation based on the electronic control system; parts generally are not interchangeable between generations within a specific family:[36]

  • Gen 1 / Gen 2 (aka World Transmission or World Transmission Electronic Controller (WTEC) / WTEC II) —1991–98
  • Gen 3 — 1998–2004/05
  • Gen 4 — 2004/05–2012
  • Gen 5 — 2012–present
Allison Transmission vocational series and family availability overview[35]
Vocational series
(model designation)
Transmission family
1000 2000 3000 4000 5000 6000 8000 9000 TC10
Highway
(nnnn HS)
                 
Motorhome
(nnnn MH)
                 
Bus
(B nnn)
                 
Emergency Vehicle
(nnnn EVS)
                 
Rugged Duty
(nnnn RDS)
                 
Pupil Transport/ Shuttle
(nnnn PTS)
                 
Truck RV
(nnnn TRV)
                 
Specialty
(nnnn SP)
                 
Oil Field
(nnnn OFS)
                 
Off Road
(nnnn ORS)
                 
Tractor
(TC10 TS nnnn)
                 

Hybrid bus series

First generation
 
Combined hybrid vehicle structure

GM-Allison introduced hybrid vehicle technology for transit buses in 2003. Allison hybrid transit bus products were initially branded as the Allison Electric Drives EP System,[37] which included the following components:

  • EV Drive Unit – integrating the Generator and Electric Motor in the diagram
  • Inverter (Dual Power Inverter Module, DPIM) – integrating the Charger and Converter in the diagram
  • Battery (Energy Storage System, ESS, or Energy Storage Unit)
  • Hybrid Control Modules (Transmission Control Module, TCM; and Vehicle Control Module, VCM)

Allison characterizes the system as the "Two-Mode Compound Split Parallel Hybrid Architecture".[38]: 4  As installed in buses, the EP System has two operating modes or speed ranges, with the changeover generally occurring between 15 to 25 mph (24 to 40 km/h).[38]: 14  Under full-throttle, the vehicle's initial launch in the low-speed mode is boosted by the output motor. As vehicle speed increases, the input motor begins to dominate,[38]: 18  resulting in nearly total mechanical output only.[37] Through 2011, GM intended to introduce 16 passenger car and truck hybrid models based on the Allison split-mode system.[39] The primary benefit of the Allison hybrid system is in recapturing kinetic energy during regenerative braking and storing it as electrical energy, which can later be converted back to kinetic energy through an output motor, which assists in accelerating the vehicle, reducing demand on the engine and consequently fuel consumption.[38]: 12  Fuel economy is improved by up to 60%, and acceleration can also be improved compared to a conventional bus.[37]

To the operator, the hybrid system is automatic and requires no special training.[37] Under normal in-motion operation, engine speed is controlled by the TCM, which commands a torque and speed point based on the needs of the hybrid system. During startup and shutdown, the TCM commands only a speed requirement.[38]: 11 

The EV Drive Unit is installed in lieu of a conventional transmission and acts as a continuously variable transmission controlled electronically;[37] it integrates two motor-generators (Motor A and Motor B, on the input and output, respectively), three planetary gear sets, one rotating clutch, and one stationary clutch.[38]: 7  From the engine, power is transferred to the input shaft through an input damper instead of the conventional torque converter found in an automatic transmission. The input shaft is coupled to the main shaft and Motor A through a planetary gearset (P1), and Motor A is coupled to Motor B through another planetary gearset (P2). Motor B is coupled to the output shaft through a third planetary gearset (P3) and the stationary (C1) and rotating (C2) clutches.[38]: 17  Both motors are three-phase AC induction motors and automatically switch from motoring to generation when the mechanical rotation frequency exceeds the stator field frequency.[38]: 13, 15 

There are two drive units available (EP40 or H 40 EP; and EP50 or H 50 EP). The H40 is intended for regular transit bus use, while the H50 is for articulated and suburban coaches, similar in size and application to the B400 and B500 Bus Series transmissions, respectively. The H40 has a continuous input capacity of 280 hp (210 kW) and 910 lb⋅ft (1,230 N⋅m) of torque, while the respective H50 input limits are 330 hp (250 kW) and 1,050 lb⋅ft (1,420 N⋅m).[35]

The DPIM includes an inverter for each motor; the continuous and peak output are 160 and 300 kW, respectively.[38]: 19  The ESS uses nickel-metal hydride batteries, air-cooled using internal fans, and weighs approximately 915 lb (415 kg).[38]: 22  The ESS is made of three sub-strings wired in parallel with a storage capacity of 450 A and 624 VDC. Each sub-string uses two 312 V sub-packs in series, which are made of 40 7.8-volt modules. Six battery control information modules (BCIM) monitor temperature, one in each sub-pack.[38]: 23  The DPIM and ESS have been improved since the initial introduction, and newer models generally can replace earlier units.[40][41] In addition, newer installations include a DC-DC converter, a solid-state device that converts the high-voltage traction motor energy to 12/24V accessory power.[40]

As of 2008, there are more than 2,700 GM-Allison hybrid buses operating in 81 cities in the U.S., Canada and Europe.[39] This includes:

Second generation

Allison introduced its second-generation eGen Flex diesel-electric hybrid drive unit in 2022, partnering with Gillig; the first units will be delivered to IndyGo, serving Indianapolis.[42] eGen Flex is available as multiple models, designated eGen Flex 40, 40 CertPlus, 40 Max, or 40 Max CertPlus (equivalent to the H 40 in physical size, input, and output capabilities); or the eGen Flex 50, 50 CertPlus, 50 Max, or 50 Max CertPlus (equivalent to the H 50). The "Max" models are capable of operating on electric power alone for up to 10 mi (16 km), depending on the axle ratio and duty cycle.[43]

Electric axles

In 2020, Allison introduced a line of motor-integrated electric axles, branded eGen Power. The first model, 100D, was designated for its gross axle weight rating (GAWR) of 10.4 t (23,000 lb) and (D)ual electric motors; 100D has a continuous and peak power output of 424 and 648 kW (569 and 869 hp), respectively, with a maximum torque of 46,800 N⋅m (34,500 lbf⋅ft).[44] In 2021, Allison expanded the range with the 100S (a single-motor variant of the 100D, with continuous and peak power output of 212 and 324 kW (284 and 434 hp), respectively and a maximum 23,500 N⋅m (17,300 lbf⋅ft) of torque) and the 130D (a variant of the 100D with a higher 13 t (29,000 lb) GAWR for the European and Asia Pacific markets).[45]

The Allison eGen Power integrated axle also includes a multi-speed gearbox to optimize both launch and cruising speeds; it was designed to be a drop-in replacement for existing axles for medium- and heavy-duty trucks and buses, allowing more flexibility in battery placement.[46]

Current products (Gen 5)

Allison Transmission models (Gen 5)[35]
Series Models Gear Ratios[a] Input capacity Dry weight[b]
1 2 3 4 5 6 7 8 9 10 R1 R2 Power Torque
1000 1000, 1350, 2100, 2200, 2350, B210, B220, B295 3.10 1.81 1.41 1.00 0.71 0.61[c] 4.49 230–340 hp (170–250 kW) 520–660 lb⋅ft (710–890 N⋅m)[d] 146.5 kg (323 lb)
2000 2300 3.10 1.81 1.41 1.00 0.71 0.61[c] 4.49 340–365 hp (254–272 kW) 510–660 lb⋅ft (690–890 N⋅m)[d] 146.5 kg (323 lb)
2500, 2550 3.51 1.90 1.44 1.00 0.74 0.64[c] 5.09 340 hp (250 kW) 575–660 lb⋅ft (780–895 N⋅m)[d] 146.5 kg (323 lb)
3000 3000 / B300 / B400 3.49 1.86 1.41 1.00 0.75 0.65 5.03 280–450 hp (210–340 kW) 735–1,250 lb⋅ft (997–1,695 N⋅m)[d] 243 kg (536 lb)
3200 3.49 1.86 1.41 1.00 0.75 0.65 5.03 450 hp (340 kW) 1,200–1,250 lb⋅ft (1,630–1,690 N⋅m)[d] 243 kg (536 lb)
B3400 xFE 3.49 2.03 1.47 1.00 0.69 0.59 3.80 300 hp (220 kW) 925 lb⋅ft (1,254 N⋅m)[d] 243 kg (536 lb)
3500 4.59 2.25 1.54 1.00 0.75 0.65 5.00 330 hp (250 kW) 985 lb⋅ft (1,335 N⋅m) 243 kg (536 lb)
3700 6.93 4.18 2.24 1.69 1.20 0.90 0.78 6.03 330 hp (250 kW) 875 lb⋅ft (1,186 N⋅m) 530 kg (1,170 lb)
4000 4000 / 4200 / B500 3.51 1.91 1.43 1.00 0.74 0.64 4.80 420–650 hp (310–480 kW) 1,300–1,950 lb⋅ft (1,760–2,640 N⋅m)[d] 377 kg (831 lb)
4430 / 4500 / 4600 4.70 2.21 1.53 1.00 0.76 0.67 5.55 500–565 hp (373–421 kW) 1,550–1,850 lb⋅ft (2,100–2,510 N⋅m)[d] 377 kg (831 lb)
4700 / 4750 7.63 3.51 1.91 1.43 1.00 0.74 0.64 4.80 17.12 565–600 hp (421–447 kW) 1,770–1,850 lb⋅ft (2,400–2,510 N⋅m) 493 kg (1,087 lb)
4800 / 4850 7.63 3.51 1.91 1.43 1.00 0.74 0.64 4.80 17.12 700–770 hp (520–570 kW) 1,950 lb⋅ft (2,640 N⋅m) 493 kg (1,087 lb)
5000 5620 4.00 2.68 2.01 1.35 1.00 0.67 5.15 3.46 500–750 hp (370–560 kW) 1,650–2,500 lb⋅ft (2,240–3,390 N⋅m) 998 kg (2,200 lb)
6000 6620 4.00 2.68 2.01 1.35 1.00 0.67 5.15 3.46 700–1,025 hp (522–764 kW) 2,000–3,300 lb⋅ft (2,700–4,500 N⋅m) 1,025 kg (2,260 lb)
6625 4.00 2.68 2.01 1.35 1.00 0.67 5.15 3.46 700–1,025 hp (522–764 kW) 2,000–3,300 lb⋅ft (2,700–4,500 N⋅m) 1,025 kg (2,260 lb)
6630 4.00 2.68 2.01 1.35 1.00 0.67 5.15 3.46 760 hp (570 kW) 2,500 lb⋅ft (3,400 N⋅m) 1,025 kg (2,260 lb)
8000 8610 4.24 2.32 1.69 1.31 1.00 0.73 5.75 850–1,050 hp (630–780 kW) 3,200–3,600 lb⋅ft (4,300–4,900 N⋅m) 1,678 kg (3,699 lb)
9000 9610 4.24 3.05 2.32 1.67 1.00 0.23 5.75 4.13 1,350 hp (1,010 kW) 4,000 lb⋅ft (5,400 N⋅m) 1,678 kg (3,699 lb)
9817 3.75 2.69 2.20 1.77 1.58 1.27 1.00 0.72 1,750 hp (1,300 kW) 5,250 lb⋅ft (7,120 N⋅m) 1,637 kg (3,609 lb)
9823 3.75 2.69 2.20 1.77 1.58 1.27 1.00 0.72 2,350 hp (1,750 kW) 6,300 lb⋅ft (8,500 N⋅m) 1,637 kg (3,609 lb)
9826 3.75 2.69 2.20 1.77 1.58 1.27 1.00 0.72 2,600 hp (1,900 kW) 7,750 lb⋅ft (10,510 N⋅m) 1,683 kg (3,710 lb)
9832 3.75 2.69 2.20 1.77 1.58 1.27 1.00 0.72 3,200 hp (2,400 kW) 9,000 lb⋅ft (12,000 N⋅m) 1,687 kg (3,719 lb)
TC10 TS 1700-80 7.40 5.44 4.25 3.43 2.94 2.16 1.59 1.24 1.00 0.86 0.71 1.96 600 hp (450 kW) 1,700 N⋅m (1,300 lbf⋅ft) 487 kg (1,074 lb)
1750-90 1,750 N⋅m (1,290 lbf⋅ft)
1850-90 1,850 N⋅m (1,360 lbf⋅ft)
1850-110
Notes
  1. ^ Torque converter multiplication not included
  2. ^ Basic model without PTO or retarder unless otherwise specified
  3. ^ a b c Optional
  4. ^ a b c d e f g h Larger value is with Shift Energy Managment torque limiting option

Discontinued

Off-highway

The model designations for off-highway transmissions marketed under the Powershift TORQMATIC brand were in the format AAAA 1234, where:

AAAA
prefix
1
Series
2
Capacity
3
Basic speed range
4
Version
    • CT - Converter Transmission
    • CLT - Converter Lockup Transmission
    • CLBT - Converter Lockup Transmission with Torqumatic Brake (hydraulic retarder)
    • VCLBT - Variable capacity Converter Lockup Transmission with Torqumatic Brake (hydraulic retarder)
    • CRT - Converter Reversing Transmission (equal number of forward and reverse speeds)
    • DP - Dual Path
    • TG - Torqmatic transmission, requires external torque converter
    • TT - Twin Turbine converter transmission
    • TRT - Twin Turbine converter reversing transmission (equal number of forward and reverse speeds)
    • 1 - 1000 series (TT, TRT)
    • 2 - 2000 series (TT, TRT, TTB)
    • 3 - 3000 series (CLT, CRT, CLBT)
    • 4 - 4000 series (CLT, CRT, CLBT, TT, TRT)
    • 5 - 5000 series (CRT, CLBT)
    • 6 - 6000 series (CLBT)
    • 8 - 8000 series (DP)

Series indicates relative size and weight, with higher numbers assigned to larger transmissions.

Maximum input torque (×100) in lbf·ft Number of forward speeds Major design revision

For example, the TT 2220 was a twin-turbine 2000 series automatic transmission with two forward speeds and a maximum input torque capacity of 250 lb⋅ft (340 N⋅m).[47][48]

On-highway

  • First Generation
    • Allison V transmission—VH, VH2, VH4, VH5, VH6, VH7, VH9, VS1, VS2-6, VS2-8
    • Allison MT transmission—MT25, MT30, MT31, MT40, MT41, MT42[47][49]
    • Allison HT transmission—HT70[47]
  • Second Generation
    • Allison M and MH marine reverse and reduction gear
    • Allison AT transmission—AT540, AT542, AT543, AT545 (4 speeds)
    • Allison MT transmission—MT640, MT643, MT644, MT647, MT648, MT650, MT653DR, MT654CR, MTB643, MTB644, MTB647, MTB648, MTB653DR, MTB654CR
    • Allison HT transmission—HT740D, HT740RS, HT741, HT746, HT747, HT748, HTB748, HT750CRD, HT750DRD, HT754CRD, HT755CRD, HT755DRD, HTB755CRD, HTB755DRD
    • Allison V transmission—V730, V731, VR731, VR731RH
  • Third Generation
    • Allison World Transmission (MD and HD)—MD3060, MD3060P, MD3560, MD3560P, MD3066, MD3066P, HD4060, HD4060P, HD4560, HD4560P

References

  1. ^ "Allison Transmission Inc. 2021 Annual Report (Form 10-K)". U.S. Securities and Exchange Commission. 17 February 2022.
  2. ^ Allison Transmission Company Overview
  3. ^ a b c d e f g h i j k l m n o p q r s t u v w x y z aa Harmon, K. B. (1998). The History of Allison Automatic Transmissions For On-Highway Trucks and Buses. International Truck & Bus Meeting & Exposition. doi:10.4271/982791. ISSN 0148-7191. JSTOR 44668196.
  4. ^ . Archived from the original on 2010-10-25.
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  7. ^ . Archived from the original on 2009-10-15.
  8. ^ a b c . Archived from the original on 2011-07-07. Retrieved 2010-08-22.
  9. ^ a b . Archived from the original on 2011-07-07.
  10. ^ a b c d e f "Our place in your world". Allison Division of General Motors Corporation. 1968. Retrieved 21 April 2022.
  11. ^ Flynn, H. O. (1957). "POWERMATIC: A New Automatic for Chevrolet Transmission Heavy-Duty Trucks". Transactions. SAE Technical Paper Series. Society of Automotive Engineers. 1. doi:10.4271/570012. ISSN 0148-7191. JSTOR 44564356.
  12. ^ "Powermatic Transmission" (PDF). 1956 Chevrolet Features: Truck Engineering Achievements (PDF) (Report). Engineering Product Information Department, Chevrolet Engineering Center. 1956. pp. 47–63. Retrieved 21 April 2022.
  13. ^ Schuette, A. R. (1971). The Allison AT-540 Automatic Transmission in Utility Truck Applications. National Truck, Powerplant, Fuels and Lubricants Meeting. doi:10.4271/710658. ISSN 0148-7191.
  14. ^ "DP 8000 torqmatic powershift brochure". Allison Division, GMC. Retrieved 21 April 2022.
  15. ^ Boyer, Robert C. (1986). "Digital Electronic Controls for Detroit Diesel Allison Heavy Hauling Transmissions". Transactions. SAE Technical Paper Series. Society of Automotive Engineers. 95: 709–719. doi:10.4271/861170. JSTOR 44469083.
  16. ^ James, Steven F. (November 1993). The Allison HD Transmission. International Truck & Bus Meeting & Exposition. doi:10.4271/932998. ISSN 0148-7191.
  17. ^ McGlothlin, Mike (March 1, 2010). "Allison 1000 Transmission – Inside The Allison 1000". Truck Trend. Motor Trend. Retrieved 21 April 2022.
  18. ^ "General Motors 8.1L Vortec V-8". Diesel Hub. Retrieved 4 August 2022.
  19. ^ a b "GM selling Allison Transmission for $5.6 billion". Reuters. June 28, 2007. Retrieved 21 April 2022.
  20. ^ Allison Transmission Publication SA5938EN (2010/07)
  21. ^ M551
  22. ^ . Archived from the original on 2011-07-07.
  23. ^ The Apollo Spacecraft: Status Report #2 (film). NASA. 1966. Event occurs at 5:23.[dead YouTube link]
  24. ^ Fisher, M. E. (February 1971). The Allison HT-740T Automatic Transmission for Gas Turbine Powered Vehicles. 1971 Automotive Engineering Congress and Exposition. doi:10.4271/710201. ISSN 0148-7191.
  25. ^ Schmidt, J. W.; Harmon, K. B. (February 1973). An Automatic Transmission for Off-Highway Vehicles. 24th Annual Earthmoving Industry Conference. doi:10.4271/730442. ISSN 0148-7191.
  26. ^ Answers.com-Allison Gas Turbine Division
  27. ^ . Archived from the original on 2010-01-07. Retrieved 2010-08-22.
  28. ^ Buttermore, John R.; McQuinn, Ted M. (1991). Allison World Transmission Developments. International Truck & Bus Meeting & Exposition. doi:10.4271/912696. ISSN 0148-7191.
  29. ^ . Archived from the original on 2010-12-30. Retrieved 2009-05-19.
  30. ^ . Archived from the original on 2012-03-04. Retrieved 2010-08-22.
  31. ^ Allison Transmission Prices Initial Public Offering[permanent dead link]
  32. ^ Allison TC10
  33. ^ New Allison TC10 Tractor Transmission Available for Order at Navistar[permanent dead link]
  34. ^ "Revenue, EPS, & Dividend - Allison Transmission Holdings, Inc. (ALSN) - NASDAQ.com". NASDAQ.com. Retrieved 2016-09-30.
  35. ^ a b c d e "Allison 5th Gen Vocational Model Guide 2017" (PDF). Allison Transmission. 2017. Retrieved 20 April 2022.
  36. ^ "Allison Transmission Models Explained". Copeland International. November 30, 2018. Retrieved 20 April 2022.
  37. ^ a b c d e "Allison Electric Drives: leaders in advanced hybrid technology" (PDF). General Motors Corporation. August 2002. Retrieved 6 May 2022.
  38. ^ a b c d e f g h i j k "SEPTA Hybrid Bus familiarization" (PDF). Allison Electric Drives. Retrieved 6 May 2022.
  39. ^ a b (Press release). General Motors. January 23, 2008. Archived from the original on 2008-05-12. Retrieved 2008-06-16.
  40. ^ a b "Allison Hybrid H 40 EP / H 50 EP" (PDF). Allison Transmission. 2011. Retrieved 6 May 2022.
  41. ^ "Allison Hybrids Deliver Advanced Technology And Proven Reliability" (PDF). Allison Transmission. 2016. Retrieved 6 May 2022.
  42. ^ "Next generation electric hybrid buses featuring Allison Transmission's eGen Flex arrive at IndyGo". Mass Transit. June 16, 2022. Retrieved 16 June 2022.
  43. ^ "Electrify Your Fleet with Allison's Revolutionary Electric Hybrid – eGen Flex" (PDF). Allison Transmission. March 2021. Retrieved 16 June 2022.
  44. ^ "Fully Integrated Electric Axles" (PDF). Allison Transmission. August 2021. Retrieved 16 June 2022.
  45. ^ "Allison Transmission Expands eGen Power e-Axle Portfolio to Address Wide Range of Vehicle Applications and Markets" (Press release). Alison Transmission. August 31, 2005. Retrieved 16 June 2022.
  46. ^ "Electric Power That Fits" (PDF). Allison Transmission. November 2020. Retrieved 16 June 2022.
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  48. ^ "Allison Products Catalog". Allison Division, General Motors Corporation. Retrieved 21 April 2022.
  49. ^ "Allison fully automatic transmissions: MT series". Allison Division, General Motors Corporation. Retrieved 21 April 2022.

External links

  • Official website
  • Business data for Allison Transmission:
    • Bloomberg
    • Google
    • Reuters
    • SEC filings
    • Yahoo!
  • Harmon, K. B. (1998). The History of Allison Automatic Transmissions For On-Highway Trucks and Buses. International Truck & Bus Meeting & Exposition. doi:10.4271/982791. ISSN 0148-7191.

Hybrid Buses

  • .

Coordinates: 39°46′46.92″N 86°14′12.39″W / 39.7797000°N 86.2367750°W / 39.7797000; -86.2367750

allison, transmission, american, manufacturer, commercial, duty, automatic, transmissions, hybrid, propulsion, systems, allison, products, specified, over, vehicle, manufacturers, used, many, market, sectors, including, refuse, fire, construction, distribution. Allison Transmission is an American manufacturer of commercial duty automatic transmissions and hybrid propulsion systems Allison products are specified by over 250 vehicle manufacturers and are used in many market sectors including bus refuse fire construction distribution military and specialty applications Allison Transmission Inc TypePublic companyTraded asNYSE ALSNRussell 1000 componentFounded14 September 1915 107 years ago 1915 09 14 FounderJames A AllisonHeadquartersIndianapolis Indiana United StatesKey peopleDavid S Graziosi Chairman amp CEO RevenueUS 2 40 billion 2021 Operating incomeUS 669 million 2021 Net incomeUS 442 million 2021 Total assetsUS 4 46 billion 2021 Total equityUS 634 million 2021 Number of employeesc 3 400 December 2021 Websiteallisontransmission wbr comFootnotes references 1 With headquarters in Indianapolis Indiana Allison Transmission has regional offices all over the world and manufacturing facilities in Indianapolis Chennai India and Szentgotthard Hungary 2 Contents 1 History 1 1 Racing team 1 2 Wartime aviation 1 3 Early transmission development 1 4 V Drive 1 5 Commercial transmissions 1 6 World Transmission 2 Timeline 2 1 1940s 2 2 1950s 2 3 1960s 2 4 1970s 2 5 1980s 2 6 1990s 2 7 2000s 2 8 2010s 3 Products 3 1 Hybrid bus series 3 2 Electric axles 3 3 Current products Gen 5 3 4 Discontinued 3 4 1 Off highway 3 4 2 On highway 4 References 5 External links 5 1 Hybrid BusesHistory EditRacing team Edit Allison began in 1909 when James A Allison along with three business partners helped fund and build the Indianapolis Motor Speedway In 1911 Allison s new track held the first Indianapolis 500 mile race In addition to funding several race teams James Allison founded the Speedway Racing Team Company on September 14 1915 3 and quickly gained a reputation for his work on race cars and automotive technology in general 4 Allison built a shop near the track and changed the team s name to the Allison Experimental Company the shop later became Plant No 1 3 Wartime aviation Edit When World War I began Allison suspended racing and the Allison Experimental Company began machining parts tools and masters for the Liberty airplane engine the main power plant used in the US war effort After the war Allison entered a car in the 1919 Indy 500 and won It was the last race Allison s team ever entered as he turned his company s attention to aviation engineering renaming it to Allison Engineering Company the aviation focused company developed steel backed bronze sleeve bearings for the crankshaft and connecting rods and high speed reduction gearing to turn propellers and Roots type blowers 3 The company s reputation and expertise in aviation was the major factor in General Motors decision to buy the company following James Allison s death in 1928 5 6 Allison V 1710 Shortly after the sale to General Motors on April 1 1929 Allison engineers began work on a 12 cylinder engine to replace the aging Liberty engines The result was the V1710 12 cylinder aircraft engine and it made the company renamed to the Allison Division of GM in 1934 3 also known as the Allison Engine Company a major force in aviation 7 Plant 3 was built in 1939 a 360 000 sq ft 33 000 m2 factory to build V1710 engines Due to demand during World War II Allison would add a second factory Plant 5 and 23 000 new employees by the end of the war Allison had built 70 000 V1710 engines 3 Early transmission development Edit Alongside the development and production of the V1710 engineers at GM began designing the CD 850 cross drive steering transmission for tracked military vehicles in 1941 the design was completed in 1944 and Allison was awarded the contract to manufacture the prototypes In February 1945 General Motors formed the Allison Transmission Engineering Section dividing the subsidiary into Aircraft Operations and Transmission Operations in 1946 3 The CD 850 combined range change steering and braking 8 9 Allison stopped producing the CD 850 in 1986 but a licensed version was produced in Spain for more than a decade afterward 3 General Motors began developing automatic transmissions with a hydraulic torque converter in the 1930s under its Product Study Group offering it as an option for Oldsmobile for the first time in 1940 3 After World War II Allison Transmission turned its attention to civilian transportation Allison designed developed and manufactured the first ever automatic transmissions for heavy duty vehicles including delivery trucks city buses and locomotives starting from 1948 8 9 In addition Allison marketed transmissions for off highway heavy duty vehicles under the brand Powershift TORQMATIC with the first TG series transmissions being produced in July 1948 10 V Drive Edit At approximately the same time the CD 850 was going into production GMC Truck and Coach Division requested that GM develop a V Drive transmission with a torque converter in 1945 for transit bus use replacing the Spicer manual transmission then offered 3 These buses had rear mounted engines and to maximize passenger space the engine compartment was minimized the V Drive transmission was named for the 63 angle of intersection between the transmission shaft input from the engine and output to the rear axle 3 Development of the V Drive transmission was led by Bob Schaefer an emigrant from Germany who had joined GM in 1942 after helping to lead the Twin Disc Company which was one of the licensees of the Ljungstroms hydraulic torque converter Schaefer was reassigned from the Detroit Transmission Division to Allison in 1946 3 Detroit Diesel 6V71 with Allison V Drive transmission in an AC Transit GM New Look bus The first production V Drive transmissions were delivered in October 1947 with the first major contract being for 900 buses in 1948 for New York City 3 The VS 2 was introduced in 1955 which added a two speed input splitter a version with both hydraulic and direct clutches was introduced in 1958 VH and production of the original V Drive transmissions was concluded in July 1976 with 65 389 produced 3 Commercial transmissions Edit In addition to the transit bus market Allison began developing automatic transmissions for commercial trucks in 1953 This effort resulted in the MT 25 which designated the intended application M edium T rucks and maximum input power 250 hp 190 kW The MT 25 was a 6 speed automatic using a two speed high low splitter and three speed double planetary gear train The splitter was equipped with a hydraulic retarder 3 Because of the additional cost of the automatic transmission sales were initially slow until Allison began targeting specific markets that required both on and off road driving as well as frequent stops and starts such as concrete mixing and garbage trucks in the early 1960s 3 The MT 25 was fitted first as an option branded POWERMATIC by Chevrolet 11 12 exclusive to that brand for the first year but was soon offered by other truck manufacturers including Ford 1957 Reo 1958 Dodge 1958 Diamond T 1959 White 1961 and International Harvester 1961 production of the MT 25 continued into the early 1970s 3 The MT 25 was supplemented in September 1970 by a second generation lighter duty automatic transmission the four speed AT 540 13 which Allison developed jointly with Hydramatic Division in the late 1960s the AT 540 was targeted specifically for on highway use and shared similarities with automobile transmissions to reduce the cost penalty to equip on highway trucks with automatic transmissions 3 Later the MT 25 itself was replaced by the MT 640 and a heavier duty version the HT 740 was introduced the new MT and HT were both derived from the AT 540 As an option the MT 6nn and HT 7nn series transmissions could be equipped with a lower fifth gear for severe off road conditions 3 In 1970 GM combined the Allison and Detroit Diesel divisions as the Detroit Diesel Allison Division of GM 3 The 500 series transmissions AT 540 etc were rated to accept input power of up to 235 hp 175 kW and were intended for vehicles up to 30 000 lb 14 000 kg gross vehicle weight GVW The medium duty 600 series had increased ratings to 300 hp 220 kW and 73 280 lb 33 240 kg GVW while the heavy duty 700 series were rated to 445 hp 332 kW and 80 000 lb 36 000 kg GVW 3 In 1976 a 700 series V Drive transmission was introduced for buses the V730 3 The AT MT HT were still being produced in 1998 3 Allison also produced off highway transmissions in the 1960s starting with the Dual Path Powershift DP 8000 series 14 The first electronic controls were fitted to the off highway DP 8000 series transmission in 1971 15 Electronic controls branded the Allison Transmission Electronic Control or ATEC system were added to the MT HT V730 in 1983 improving fuel economy by more precisely controlling shifts 3 World Transmission Edit Cutaway view of 3rd gen WT MD3060 The third generation six speed World Transmission WT was introduced in 1991 replacing the second generation AT MT HT V730 lines Development of the WT had begun in the mid 1980s prior to the sale of Detroit Diesel to Roger Penske in 1987 The WT used the WT electronic control WTEC system to control the internal clutches during shifting equipped with a control unit that adapts to variations during use 3 The WT line was split into MD medium duty HD heavy duty introduced in 1993 16 and B T drive buses lines 3 the MD and HD lines were later renamed to the 3000 and 4000 Series respectively As of 1998 update in the United States Allison had built 92 of the transmissions in school buses 75 of transit bus transmissions 65 of heavy duty garbage truck transmissions and 32 of all medium duty truck transmissions 3 Allison followed the WT 3000 and 4000 Series line with the 1000 and 2000 Series starting in 1999 3 The 1000 Series transmission incorporated many features from the WT line for light duty trucks including the electronic control system and was initially available as an option with the 6 6L GM Isuzu Duramax diesel engine and the 8 1L Vortec gasoline engine for the trucks based on the GMT800 platform 17 18 In 2007 GM sold Allison Transmission to private equity firms Carlyle Group and Onex Corporation for US 5 6 billion 19 Timeline EditThis Section is in list format but may read better as prose You can help by converting this Section if appropriate Editing help is available August 2018 1940s Edit 1949 Allison begins production of CD 850 tank transmission division s most historically significant transmission 8 December 1949 First rail car transmission is produced installed in the Budd Rail Car 10 1950s Edit 1954 First off highway transmissions CRT 5530 CRT 3330 10 1955 Allison develops the MT 25 POWERMATIC transmission for on highway use with Chevrolet 10 1960s Edit October 1960 First Allison XT 1410 2 transmission is produced 20 June 1961 Allison announces MT Series transmissions July 1962 Allison TT 2000 Hydro Powershift transmission is introduced March 1965 Introduction of dual path DP 8000 largest single package Allison Powershift transmission to date 10 November 1966 Lithium chlorine fuel cell is unveiled citation needed June 1967 Allison begins production of new DP 8960 for large off highway trucks 10 October 1967 First prototype of the Allison equipped U S Army main battle tank is unveiled in Washington D C 21 22 February 1969 Allison introduces electric gearshift control system for off highway vehicles July 1969 Apollo 11 astronauts make man s first landing on the moon propellant tanks built by Allison are part of the Service Module 23 1970s Edit September 1970 Merge with Detroit Diesel Engine to form Detroit Diesel Allison Division headquarters in Detroit January 1971 Allison introduces first 4 speed automatic transmission for 72 000 lb 33 000 kg GVW highway vehicles Allison model HT 740 24 April 1973 First fully automatic transmission for large trucks scrapers and other types of heavy duty off highway vehicles is introduced Allison model CLBT 750 25 1974 First European office is established citation needed 1980s Edit October 1982 A new generation heavy duty automatic transmission the Allison DP 8962 is announced incorporates over 15 new technology internal changes citation needed May 1983 GM sells Allison Gas Turbine Division Allison becomes part of newly formed GM Power Products and Defense Operations Group 26 June 1986 First X200 military transmission is released 27 December 1987 Detroit Diesel Allison becomes Allison Transmission Division of General Motors citation needed 1990s Edit February 1991 Allison introduces electronically controlled World Transmissions 28 November 1995 Allison adopts lean manufacturing principles and begins implementing Allison Production System APS a cellular manufacturing system some 10 000 machines and support equipment are re arranged through all plants 1999 Hybrid bus program is demonstrated for New York City Transit Authority citation needed June 1999 Allison introduces 1000 Series and 2000 Series fully automatic transmissions citation needed 2000s Edit 2000 Hybrid electric program is launched citation needed September 2000 Test Track 2000 is first customer ride and drive simulating real world operating conditions held at Walt Disney World in Orlando Florida citation needed January 2001 Allison unveils first of its kind parallel hybrid technology November 2003 Allison s Ultimate Truck Driving Adventure takes ride and drive experience to extremes in the high desert of Nevada November 2003 Allison Vocational Models are released to better serve specific applications May 2005 Shanghai Customization Center is opened June 2007 GM announced that it was selling Allison Transmission to private equity firms The Carlyle Group and Onex Corporation in a deal valued at 5 6 billion 19 The transaction closed on August 7 2007 2008 Allison introduces on board prognostics on model year 2009 automatic transmissions 2009 Allison took an approximately 10 stake in UK based Torotrak 29 manufacturer of Infinitely Variable Transmission IVT 2010s Edit 2010 Manufacturing plant opened in Chennai India also establishing regional headquarters with executive marketing and sales offices citation needed June 2010 Allison dedicates a new hybrid manufacturing plant in Indianapolis Indiana 30 March 15 2012 Initial public offering of 26 3 million shares of Allison Transmission stock at 23 share on the New York Stock Exchange under the symbol ALSN 31 October 27 2013 Allison 10 speed TC10 transmission available for order at Navistar 32 33 Current revenues were at 1 985 Billion a decrease from 2014 34 Products EditAllison Transmission products Hybrid H 50 drive unit Cutaway Series 4000 6 sp Allison markets its transmissions by vocational series according to the intended use for example the Tractor Series is sold for and installed in Class 8 tractors while the Motorhome Series is marketed to manufacturers of recreational vehicles 35 A transmission is given a designation specific to the vocational series but is otherwise identical mechanically to other transmissions sold for other vocational series for example the Bus Series B210 B220 B295 transmissions are also sold with identical gearing as 1000HS Highway Series 1000MH Motorhome Series 1000EVS Emergency Vehicle Series 1000RDS Rugged Duty Series 1000PTS Pupil Transport Shuttle Series 1000SP Specialty Series 1350HS MH EVS RDS PTS SP 2100HS MH EVS RDS PTS SP 2200HS MH EVS RDS PTS SP 2350HS MH EVS RDS PTS SP Collectively these are grouped into the 1000 2000 Series transmission family transmissions within a family share the same basic dimensions power input capabilities and weight Allison transmission families include the 1000 2000 Series 3000 Series 4000 Series 5000 Series 6000 Series 8000 Series 9000 Series and Tractor Series 35 Each transmission family is given a generational designation based on the electronic control system parts generally are not interchangeable between generations within a specific family 36 Gen 1 Gen 2 aka World Transmission or World Transmission Electronic Controller WTEC WTEC II 1991 98 Gen 3 1998 2004 05 Gen 4 2004 05 2012 Gen 5 2012 presentAllison Transmission vocational series and family availability overview 35 Vocational series model designation Transmission family1000 2000 3000 4000 5000 6000 8000 9000 TC10Highway nnnn HS Motorhome nnnn MH Bus B nnn Emergency Vehicle nnnn EVS Rugged Duty nnnn RDS Pupil Transport Shuttle nnnn PTS Truck RV nnnn TRV Specialty nnnn SP Oil Field nnnn OFS Off Road nnnn ORS Tractor TC10 TS nnnn Hybrid bus series Edit First generation Combined hybrid vehicle structure GM Allison introduced hybrid vehicle technology for transit buses in 2003 Allison hybrid transit bus products were initially branded as the Allison Electric Drives EP System 37 which included the following components EV Drive Unit integrating the Generator and Electric Motor in the diagram Inverter Dual Power Inverter Module DPIM integrating the Charger and Converter in the diagram Battery Energy Storage System ESS or Energy Storage Unit Hybrid Control Modules Transmission Control Module TCM and Vehicle Control Module VCM Allison characterizes the system as the Two Mode Compound Split Parallel Hybrid Architecture 38 4 As installed in buses the EP System has two operating modes or speed ranges with the changeover generally occurring between 15 to 25 mph 24 to 40 km h 38 14 Under full throttle the vehicle s initial launch in the low speed mode is boosted by the output motor As vehicle speed increases the input motor begins to dominate 38 18 resulting in nearly total mechanical output only 37 Through 2011 GM intended to introduce 16 passenger car and truck hybrid models based on the Allison split mode system 39 The primary benefit of the Allison hybrid system is in recapturing kinetic energy during regenerative braking and storing it as electrical energy which can later be converted back to kinetic energy through an output motor which assists in accelerating the vehicle reducing demand on the engine and consequently fuel consumption 38 12 Fuel economy is improved by up to 60 and acceleration can also be improved compared to a conventional bus 37 To the operator the hybrid system is automatic and requires no special training 37 Under normal in motion operation engine speed is controlled by the TCM which commands a torque and speed point based on the needs of the hybrid system During startup and shutdown the TCM commands only a speed requirement 38 11 The EV Drive Unit is installed in lieu of a conventional transmission and acts as a continuously variable transmission controlled electronically 37 it integrates two motor generators Motor A and Motor B on the input and output respectively three planetary gear sets one rotating clutch and one stationary clutch 38 7 From the engine power is transferred to the input shaft through an input damper instead of the conventional torque converter found in an automatic transmission The input shaft is coupled to the main shaft and Motor A through a planetary gearset P1 and Motor A is coupled to Motor B through another planetary gearset P2 Motor B is coupled to the output shaft through a third planetary gearset P3 and the stationary C1 and rotating C2 clutches 38 17 Both motors are three phase AC induction motors and automatically switch from motoring to generation when the mechanical rotation frequency exceeds the stator field frequency 38 13 15 There are two drive units available EP40 or H 40 EP and EP50 or H 50 EP The H40 is intended for regular transit bus use while the H50 is for articulated and suburban coaches similar in size and application to the B400 and B500 Bus Series transmissions respectively The H40 has a continuous input capacity of 280 hp 210 kW and 910 lb ft 1 230 N m of torque while the respective H50 input limits are 330 hp 250 kW and 1 050 lb ft 1 420 N m 35 The DPIM includes an inverter for each motor the continuous and peak output are 160 and 300 kW respectively 38 19 The ESS uses nickel metal hydride batteries air cooled using internal fans and weighs approximately 915 lb 415 kg 38 22 The ESS is made of three sub strings wired in parallel with a storage capacity of 450 A and 624 VDC Each sub string uses two 312 V sub packs in series which are made of 40 7 8 volt modules Six battery control information modules BCIM monitor temperature one in each sub pack 38 23 The DPIM and ESS have been improved since the initial introduction and newer models generally can replace earlier units 40 41 In addition newer installations include a DC DC converter a solid state device that converts the high voltage traction motor energy to 12 24V accessory power 40 As of 2008 there are more than 2 700 GM Allison hybrid buses operating in 81 cities in the U S Canada and Europe 39 This includes Translink Vancouver Dresden Germany King County Metro Transit Authority Massachusetts Bay Transportation Authority Minneapolis Saint Paul Metro Transit Regional Transportation Commission of Southern Nevada Southeastern Pennsylvania Transportation Authority Washington Metropolitan Area Transit Authority Regional Transportation District Denver CO Maryland Transit Administration Indianapolis Public Transportation Corporation Chicago Transit AuthoritySecond generationAllison introduced its second generation eGen Flex diesel electric hybrid drive unit in 2022 partnering with Gillig the first units will be delivered to IndyGo serving Indianapolis 42 eGen Flex is available as multiple models designated eGen Flex 40 40 CertPlus 40 Max or 40 Max CertPlus equivalent to the H 40 in physical size input and output capabilities or the eGen Flex 50 50 CertPlus 50 Max or 50 Max CertPlus equivalent to the H 50 The Max models are capable of operating on electric power alone for up to 10 mi 16 km depending on the axle ratio and duty cycle 43 Electric axles Edit In 2020 Allison introduced a line of motor integrated electric axles branded eGen Power The first model 100D was designated for its gross axle weight rating GAWR of 10 4 t 23 000 lb and D ual electric motors 100D has a continuous and peak power output of 424 and 648 kW 569 and 869 hp respectively with a maximum torque of 46 800 N m 34 500 lbf ft 44 In 2021 Allison expanded the range with the 100S a single motor variant of the 100D with continuous and peak power output of 212 and 324 kW 284 and 434 hp respectively and a maximum 23 500 N m 17 300 lbf ft of torque and the 130D a variant of the 100D with a higher 13 t 29 000 lb GAWR for the European and Asia Pacific markets 45 The Allison eGen Power integrated axle also includes a multi speed gearbox to optimize both launch and cruising speeds it was designed to be a drop in replacement for existing axles for medium and heavy duty trucks and buses allowing more flexibility in battery placement 46 Current products Gen 5 Edit Allison Transmission models Gen 5 35 Series Models Gear Ratios a Input capacity Dry weight b 1 2 3 4 5 6 7 8 9 10 R1 R2 Power Torque1000 1000 1350 2100 2200 2350 B210 B220 B295 3 10 1 81 1 41 1 00 0 71 0 61 c 4 49 230 340 hp 170 250 kW 520 660 lb ft 710 890 N m d 146 5 kg 323 lb 2000 2300 3 10 1 81 1 41 1 00 0 71 0 61 c 4 49 340 365 hp 254 272 kW 510 660 lb ft 690 890 N m d 146 5 kg 323 lb 2500 2550 3 51 1 90 1 44 1 00 0 74 0 64 c 5 09 340 hp 250 kW 575 660 lb ft 780 895 N m d 146 5 kg 323 lb 3000 3000 B300 B400 3 49 1 86 1 41 1 00 0 75 0 65 5 03 280 450 hp 210 340 kW 735 1 250 lb ft 997 1 695 N m d 243 kg 536 lb 3200 3 49 1 86 1 41 1 00 0 75 0 65 5 03 450 hp 340 kW 1 200 1 250 lb ft 1 630 1 690 N m d 243 kg 536 lb B3400 xFE 3 49 2 03 1 47 1 00 0 69 0 59 3 80 300 hp 220 kW 925 lb ft 1 254 N m d 243 kg 536 lb 3500 4 59 2 25 1 54 1 00 0 75 0 65 5 00 330 hp 250 kW 985 lb ft 1 335 N m 243 kg 536 lb 3700 6 93 4 18 2 24 1 69 1 20 0 90 0 78 6 03 330 hp 250 kW 875 lb ft 1 186 N m 530 kg 1 170 lb 4000 4000 4200 B500 3 51 1 91 1 43 1 00 0 74 0 64 4 80 420 650 hp 310 480 kW 1 300 1 950 lb ft 1 760 2 640 N m d 377 kg 831 lb 4430 4500 4600 4 70 2 21 1 53 1 00 0 76 0 67 5 55 500 565 hp 373 421 kW 1 550 1 850 lb ft 2 100 2 510 N m d 377 kg 831 lb 4700 4750 7 63 3 51 1 91 1 43 1 00 0 74 0 64 4 80 17 12 565 600 hp 421 447 kW 1 770 1 850 lb ft 2 400 2 510 N m 493 kg 1 087 lb 4800 4850 7 63 3 51 1 91 1 43 1 00 0 74 0 64 4 80 17 12 700 770 hp 520 570 kW 1 950 lb ft 2 640 N m 493 kg 1 087 lb 5000 5620 4 00 2 68 2 01 1 35 1 00 0 67 5 15 3 46 500 750 hp 370 560 kW 1 650 2 500 lb ft 2 240 3 390 N m 998 kg 2 200 lb 6000 6620 4 00 2 68 2 01 1 35 1 00 0 67 5 15 3 46 700 1 025 hp 522 764 kW 2 000 3 300 lb ft 2 700 4 500 N m 1 025 kg 2 260 lb 6625 4 00 2 68 2 01 1 35 1 00 0 67 5 15 3 46 700 1 025 hp 522 764 kW 2 000 3 300 lb ft 2 700 4 500 N m 1 025 kg 2 260 lb 6630 4 00 2 68 2 01 1 35 1 00 0 67 5 15 3 46 760 hp 570 kW 2 500 lb ft 3 400 N m 1 025 kg 2 260 lb 8000 8610 4 24 2 32 1 69 1 31 1 00 0 73 5 75 850 1 050 hp 630 780 kW 3 200 3 600 lb ft 4 300 4 900 N m 1 678 kg 3 699 lb 9000 9610 4 24 3 05 2 32 1 67 1 00 0 23 5 75 4 13 1 350 hp 1 010 kW 4 000 lb ft 5 400 N m 1 678 kg 3 699 lb 9817 3 75 2 69 2 20 1 77 1 58 1 27 1 00 0 72 1 750 hp 1 300 kW 5 250 lb ft 7 120 N m 1 637 kg 3 609 lb 9823 3 75 2 69 2 20 1 77 1 58 1 27 1 00 0 72 2 350 hp 1 750 kW 6 300 lb ft 8 500 N m 1 637 kg 3 609 lb 9826 3 75 2 69 2 20 1 77 1 58 1 27 1 00 0 72 2 600 hp 1 900 kW 7 750 lb ft 10 510 N m 1 683 kg 3 710 lb 9832 3 75 2 69 2 20 1 77 1 58 1 27 1 00 0 72 3 200 hp 2 400 kW 9 000 lb ft 12 000 N m 1 687 kg 3 719 lb TC10 TS 1700 80 7 40 5 44 4 25 3 43 2 94 2 16 1 59 1 24 1 00 0 86 0 71 1 96 600 hp 450 kW 1 700 N m 1 300 lbf ft 487 kg 1 074 lb 1750 90 1 750 N m 1 290 lbf ft 1850 90 1 850 N m 1 360 lbf ft 1850 110Notes Torque converter multiplication not included Basic model without PTO or retarder unless otherwise specified a b c Optional a b c d e f g h Larger value is with Shift Energy Managment torque limiting option Discontinued Edit Off highway Edit The model designations for off highway transmissions marketed under the Powershift TORQMATIC brand were in the format AAAA 1234 where AAAAprefix 1Series 2Capacity 3Basic speed range 4VersionCT Converter Transmission CLT Converter Lockup Transmission CLBT Converter Lockup Transmission with Torqumatic Brake hydraulic retarder VCLBT Variable capacity Converter Lockup Transmission with Torqumatic Brake hydraulic retarder CRT Converter Reversing Transmission equal number of forward and reverse speeds DP Dual Path TG Torqmatic transmission requires external torque converter TT Twin Turbine converter transmission TRT Twin Turbine converter reversing transmission equal number of forward and reverse speeds 1 1000 series TT TRT 2 2000 series TT TRT TTB 3 3000 series CLT CRT CLBT 4 4000 series CLT CRT CLBT TT TRT 5 5000 series CRT CLBT 6 6000 series CLBT 8 8000 series DP Series indicates relative size and weight with higher numbers assigned to larger transmissions Maximum input torque 100 in lbf ft Number of forward speeds Major design revisionFor example the TT 2220 was a twin turbine 2000 series automatic transmission with two forward speeds and a maximum input torque capacity of 250 lb ft 340 N m 47 48 On highway Edit First Generation Allison V transmission VH VH2 VH4 VH5 VH6 VH7 VH9 VS1 VS2 6 VS2 8 Allison MT transmission MT25 MT30 MT31 MT40 MT41 MT42 47 49 Allison HT transmission HT70 47 Second Generation Allison M and MH marine reverse and reduction gear Allison AT transmission AT540 AT542 AT543 AT545 4 speeds Allison MT transmission MT640 MT643 MT644 MT647 MT648 MT650 MT653DR MT654CR MTB643 MTB644 MTB647 MTB648 MTB653DR MTB654CR Allison HT transmission HT740D HT740RS HT741 HT746 HT747 HT748 HTB748 HT750CRD HT750DRD HT754CRD HT755CRD HT755DRD HTB755CRD HTB755DRD Allison V transmission V730 V731 VR731 VR731RH Third Generation Allison World Transmission MD and HD MD3060 MD3060P MD3560 MD3560P MD3066 MD3066P HD4060 HD4060P HD4560 HD4560PReferences Edit Allison Transmission Inc 2021 Annual Report Form 10 K U S Securities and Exchange Commission 17 February 2022 Allison Transmission Company Overview a b c d e f g h i j k l m n o p q r s t u v w x y z aa Harmon K B 1998 The History of Allison Automatic Transmissions For On Highway Trucks and Buses International Truck amp Bus Meeting amp Exposition doi 10 4271 982791 ISSN 0148 7191 JSTOR 44668196 Allison Transmission History Archived from the original on 2010 10 25 Allison Transmission History 1910 1919 Archived from the original on 2009 10 15 Allison Transmission History 1920 1929 Archived from the original on 2009 10 15 Allison Transmission History 1930 1939 Archived from the original on 2009 10 15 a b c Allison Transmission History 1940 1949 Archived from the original on 2011 07 07 Retrieved 2010 08 22 a b Allison Transmission History 1950 1959 Archived from the original on 2011 07 07 a b c d e f Our place in your world Allison Division of General Motors Corporation 1968 Retrieved 21 April 2022 Flynn H O 1957 POWERMATIC A New Automatic for Chevrolet Transmission Heavy Duty Trucks Transactions SAE Technical Paper Series Society of Automotive Engineers 1 doi 10 4271 570012 ISSN 0148 7191 JSTOR 44564356 Powermatic Transmission PDF 1956 Chevrolet Features Truck Engineering Achievements PDF Report Engineering Product Information Department Chevrolet Engineering Center 1956 pp 47 63 Retrieved 21 April 2022 Schuette A R 1971 The Allison AT 540 Automatic Transmission in Utility Truck Applications National Truck Powerplant Fuels and Lubricants Meeting doi 10 4271 710658 ISSN 0148 7191 DP 8000 torqmatic powershift brochure Allison Division GMC Retrieved 21 April 2022 Boyer Robert C 1986 Digital Electronic Controls for Detroit Diesel Allison Heavy Hauling Transmissions Transactions SAE Technical Paper Series Society of Automotive Engineers 95 709 719 doi 10 4271 861170 JSTOR 44469083 James Steven F November 1993 The Allison HD Transmission International Truck amp Bus Meeting amp Exposition doi 10 4271 932998 ISSN 0148 7191 McGlothlin Mike March 1 2010 Allison 1000 Transmission Inside The Allison 1000 Truck Trend Motor Trend Retrieved 21 April 2022 General Motors 8 1L Vortec V 8 Diesel Hub Retrieved 4 August 2022 a b GM selling Allison Transmission for 5 6 billion Reuters June 28 2007 Retrieved 21 April 2022 Allison Transmission Publication SA5938EN 2010 07 M551 Allison Transmission History 1960 1969 Archived from the original on 2011 07 07 The Apollo Spacecraft Status Report 2 film NASA 1966 Event occurs at 5 23 dead YouTube link Fisher M E February 1971 The Allison HT 740T Automatic Transmission for Gas Turbine Powered Vehicles 1971 Automotive Engineering Congress and Exposition doi 10 4271 710201 ISSN 0148 7191 Schmidt J W Harmon K B February 1973 An Automatic Transmission for Off Highway Vehicles 24th Annual Earthmoving Industry Conference doi 10 4271 730442 ISSN 0148 7191 Answers com Allison Gas Turbine Division United Defense M113 History Archived from the original on 2010 01 07 Retrieved 2010 08 22 Buttermore John R McQuinn Ted M 1991 Allison World Transmission Developments International Truck amp Bus Meeting amp Exposition doi 10 4271 912696 ISSN 0148 7191 SAE Off Highway Engineering Online Greater efficiency drives demand for automated transmissions 2009 04 29 Archived from the original on 2010 12 30 Retrieved 2009 05 19 Truckinginfo com 6 30 2010 Allison Dedicates New Hybrid Manufacturing Plant Archived from the original on 2012 03 04 Retrieved 2010 08 22 Allison Transmission Prices Initial Public Offering permanent dead link Allison TC10 New Allison TC10 Tractor Transmission Available for Order at Navistar permanent dead link Revenue EPS amp Dividend Allison Transmission Holdings Inc ALSN NASDAQ com NASDAQ com Retrieved 2016 09 30 a b c d e Allison 5th Gen Vocational Model Guide 2017 PDF Allison Transmission 2017 Retrieved 20 April 2022 Allison Transmission Models Explained Copeland International November 30 2018 Retrieved 20 April 2022 a b c d e Allison Electric Drives leaders in advanced hybrid technology PDF General Motors Corporation August 2002 Retrieved 6 May 2022 a b c d e f g h i j k SEPTA Hybrid Bus familiarization PDF Allison Electric Drives Retrieved 6 May 2022 a b Orders for 1 700 Hybrid Buses Will Double GM Allison Fleet Press release General Motors January 23 2008 Archived from the original on 2008 05 12 Retrieved 2008 06 16 a b Allison Hybrid H 40 EP H 50 EP PDF Allison Transmission 2011 Retrieved 6 May 2022 Allison Hybrids Deliver Advanced Technology And Proven Reliability PDF Allison Transmission 2016 Retrieved 6 May 2022 Next generation electric hybrid buses featuring Allison Transmission s eGen Flex arrive at IndyGo Mass Transit June 16 2022 Retrieved 16 June 2022 Electrify Your Fleet with Allison s Revolutionary Electric Hybrid eGen Flex PDF Allison Transmission March 2021 Retrieved 16 June 2022 Fully Integrated Electric Axles PDF Allison Transmission August 2021 Retrieved 16 June 2022 Allison Transmission Expands eGen Power e Axle Portfolio to Address Wide Range of Vehicle Applications and Markets Press release Alison Transmission August 31 2005 Retrieved 16 June 2022 Electric Power That Fits PDF Allison Transmission November 2020 Retrieved 16 June 2022 a b c Torqmatic Products Catalog Allison Division General Motors Corporation Retrieved 21 April 2022 Allison Products Catalog Allison Division General Motors Corporation Retrieved 21 April 2022 Allison fully automatic transmissions MT series Allison Division General Motors Corporation Retrieved 21 April 2022 External links EditOfficial website Business data for Allison Transmission BloombergGoogleReutersSEC filingsYahoo Harmon K B 1998 The History of Allison Automatic Transmissions For On Highway Trucks and Buses International Truck amp Bus Meeting amp Exposition doi 10 4271 982791 ISSN 0148 7191 Hybrid Buses Edit Hybrid buses will save an estimated 2 4 million US gallons 9 100 m3 of fuel annually in Washington D C Philadelphia and Minneapolis St Paul Low Emissions Hybrid Buses Buses portal Coordinates 39 46 46 92 N 86 14 12 39 W 39 7797000 N 86 2367750 W 39 7797000 86 2367750 Retrieved from https en wikipedia org w index php title Allison Transmission amp oldid 1124561586, wikipedia, wiki, book, books, library,

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