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SBB-CFF-FFS Ae 4/6

The Swiss locomotive class Ae 4/6 was a class of electric locomotives. They were intended as a powerful locomotive for the steep gradients of the Gotthard Railway, but smaller than the huge 'double locomotives' which had previously been tested there. They were built from 1941, during World War II, and although Switzerland remained neutral through this, material shortages led to some quality problems with these locomotives.

SBB Ae 4/6
Type and origin
Power typeElectric
BuilderSwiss Locomotive and Machine Works (SLM),
Brown, Boveri & Cie (BBC),
Maschinenfabrik Oerlikon (MFO),
Société Anonyme des Ateliers de Sécheron (SAAS)
Build date1941–1945
Total produced12
Rebuild date1961-1966[1]
Specifications
Configuration:
 • UIC(1A)Bo(A1)
Gauge1,435 mm (4 ft 8+12 in)
Wheelbase12.2 metres (40 ft)
Length:
 • Over couplers17.26 metres (56 ft 8 in)[1]
Width3 metres (9 ft 10 in)
Height4.065 metres (13 ft 4.0 in)
Adhesive weight83 tonnes (82 long tons; 91 short tons)[2]
Loco weight105 tonnes (103 long tons; 116 short tons)
111 tonnes (109 long tons; 122 short tons) After rebuilding[1]
Electric system/s15 kV  16+23 Hz AC Catenary
Current pickup(s)Pantograph
Gear ratio1:3.19
Train brakesAir
Performance figures
Maximum speed125 kilometres per hour (78 mph)
110 kilometres per hour (68 mph) After rebuilding[1]
Power output:
 • Continuous3,848 kilowatts (5,160 hp)[2]
Tractive effort:
 • Starting218 kilonewtons (49,000 lbf)[2]
 • Continuous172 kilonewtons (39,000 lbf)[2]
Career
Numbers10801–10812

Origins edit

The SBB Ae 4/6 was needed for service on the steep gradients of the Gotthard Railway. Electric locomotives were needed, rather than steam, both because of Switzerland's dependence on imported coal, and also because of the ventilation problems in long tunnels. Existing electric types, such as the Ce 6/8I, Ce 6/8II 'crocodiles' and the Be 4/6 of the early 1920s had been powerful enough for the gradients, but their use of a coupling rod drive limited their speed. A new express passenger locomotive would require independent traction motors for each axle.

 
The enormous Ae 8/14 'double locomotive' and its (1A)A1A(A1)+(1A)A1A(A1) layout

In the 1930s, three new prototype 'double locomotives' were produced, the Ae 8/14. These were faster, from the previous 75 kilometres per hour (47 mph) to 100 kilometres per hour (62 mph), and abandoned rod drives in favour of separate motors and Buchli drives, or later the Winterthur universal drive, to each axle. The last of these was the LandiLok, with a modern streamlined bodyshell.[3] These locomotives were powerful, but also inflexible, and only heavy goods trains, rather than the intended passenger expresses, could make use of their full power.[4]

Design edit

Precursors and the 'Java bogie' edit

 
Plan view of an (1A)Bo(A1), showing the articulated 'Java bogies' at each end

The SBB Ae 4/6 design originates with four ESS 3000 [de] express passenger locomotives, built by Swiss Locomotive and Machine Works (SLM) and Brown, Boveri & Cie. (BBC) in 1924 in Switzerland for the Electrische Staats Spoorwegen of Java. They were a development of the rigid-framed 1′Do1′ arrangement, but Jakob Buchli articulated this at each end, giving rise to their name of the 'Java bogie' for this (1A)Bo(A1) form.

Only a few examples of the (1A)Bo(A1) were ever built. The bogie was arranged so that the pivot axis was just behind the pivoted driven axle. The axles were driven by Buchli drives, to permit suspension movement, and as the pivot was so close to the axle this linkage could also absorb the bogie's movement, as the driven axle twisted in place but did not move sideways by much.

Gotthard 'double locomotives' edit

A derivative design of this layout was used for the Swiss Ae 8/14 'double locomotives' of 1931, built for heavy freight service on the steep gradients of the Gotthard Railway.[4] These consisted of two articulated units as (1A)A1A(A1)+(1A)A1A(A1). A further unpowered carrying axle was also provided, splitting the central Bo group into A1A, which was needed by the extra weight of the transformer for the Swiss low frequency AC system. Again this was only a small class of three locomotives classed as SBB Ae 8/14, although each of the three was different. The first used the same Buchli drives, but from the second they introduced the Winterthur universal drive, with paired traction motors driving each axle through a single central gear. This could be adapted more easily to the articulation. A drawback to the sheer size of these locomotives is that there were few trains heavy enough to require them, and when used to the full they were at risk of over-straining their couplings.[4]

The third of these was built as the 'LandiLok' and exhibited at the Swiss National Exhibition of 1939 [de].

SBB Ae 4/6 edit

 
Side view general arrangement drawing
 
Section through the Winterthur drive

The Ae 4/6 was derived from half of the 'double locomotive',[4] with a more modern flat-fronted cab at each end.[5] Weight saving in the traction motors allowed a return to the (1A)Bo(A1) layout, with the Java bogie and the Winterthur drive, and avoiding the central carrying axle.

They were also intended for use on the Gotthard route, but more flexibly as they could be used as individual units for lighter trains, or run in multiple as pairs for heavier trains.[4] Multiple working equipment was fitted from the outset, although not much used in service as both it, and the locos, were considered unreliable.[1] This was also the first class to be driven from the left of the cab, rather than the right.

 
SBB Ae 4/6, with Winterthur drive

Both these and the Ae 8/14 had used regenerative braking, useful for descending the Gotthard's steep gradients without overheating and also returning electrical power to the network. The Ae 4/6 had a simplified and lighter system, where one traction motor could serve as the exciter for the others during braking. They were also built with aluminium windings in the transformer and motors, rather than copper, owing to wartime shortages. Aluminium was also used for some parts of the frame and bodyshell.[2]

A problem with the Ae 8/14 was that it had a large number of transformer tappings, and could only change slowly between them. This limited their best acceleration, no matter how light the train, to a minimum of a minute to reach full speed.[6] The Ae 4/6 avoided this by using fewer tappings, with faster actuation between them. An air-blast main high voltage circuit breaker was also used.

 
Flexible links of the Winterthur drive wheel

The Winterthur drive is a geared drive on the centreline of the locomotive, giving room for a traction motor each side, two to an axle. The two motors were geared by spur gears to a central layshaft carrying a third gear which drove a drive wheel on the axle. This drive wheel was not fixed rigidly, but was connected to the axle by four pivoted links in a square arrangement.[7] The large number of gears used, and that these were straight-cut spur gears, led to high noise levels. When combined with some issues from wartime construction, the drive transmissions were not perfectly reliable.

In service, the Ae 4/6 performed well in some aspects for measured power, but had problems with a lack of adhesion and mechanical unreliability. Some aspects of their wartime construction may have reduced their mechanical build quality, leading to high noise levels in the final drives, and a susceptibility to overheated bearings and gear failures, particularly after wheelslip.

Service edit

 
10808 at Arth-Goldau

Construction edit

Construction was by Swiss Locomotive and Machine Works (SLM) for the mechanical construction and Brown, Boveri & Cie (BBC), Maschinenfabrik Oerlikon (MFO) and Société Anonyme des Ateliers de Sécheron (SAAS) for the electrical equipment. They were built in two batches, the first six being delivered in 1941-1942, the second six in 1944-1945.

Rebuilding edit

The second batch, 10807-10812, were rebuilt between 1961 and 1966 to try and improve their reliability. The flexible drive wheels of the Winterthur Drives were replaced with Brown Boveri spring drives,[2][7] as were used for the Ae 6/6[8] This also reduced their top speed and increased their weight.[1]

Operation edit

Number Commissioning Withdrawal
10801 26 April 1941 July 1965
10802 14 June 1941 February 1977
10803 26 May 1941 October 1980
10804 25 July 1941 October 1980
10805 12 September 1942 May 1983
10806 31 December 1942 October 1982
10807 31 August 1944 February 1977
10808 1 November 1944 March 1981
10809 5 April 1945 March 1981
10810 31 May 1945 April 1982
10811 27 March 1945 May 1983
10812 5 February 1945 December 1982

The locomotives were in service from their arrival until the mid 1960s. After this they began to be replaced in first-line service by their successors, the SBB Ae 6/6. With a 375-tonne (369-long-ton; 413-short-ton) train, they could reach a speed of 75 km/h (47 mph) on a 26‰ gradient.[9]

The first out of service withdrawals begin in 1977. Selling the whole class to Südostbahn (SOB) was considered in 1980, but their lack of adhesive weight went against them, compared to a more modern bogie locomotive. The SOB operated heavy biannual pilgrimage trains to Einsiedeln Abbey, using Re 4/4III for the 5% gradients – nearly twice those of the Gotthard. The Ae 4/6 was considered for this as it was powerful enough, but their poor adhesion meant that more Re 4/4III were bought instead.

NS 1000 edit

A Dutch class, the NS 1000, were ordered from the same makers but were delayed by the war until 1948. Three were built by SLM, but the remainder were licence-built by Werkspoor in the Netherlands. Although designed as passenger locomotives with a top speed of 160 kilometres per hour (99 mph), they were soon found to be unreliable when used at speed and spent their working lives restricted to 100 kilometres per hour (62 mph) and mostly freight services. Despite this, they stayed in service until 1982.

Accidents edit

  • 10802, 24 December 1947 in Oerlikon.
  • 10807 and Ce 6/8III, 27 May 1950 in Maroggia. One of the drivers was killed.[10]
  • 10802 and a Be 4/6 No. 12339, May 30, 1954 in Castione. There was a single fatality.[11]
  • 10808, 8 August 1958 in Muri (Aargau).
  • 10801, 9 July 1965 in Maroggia.

Withdrawal edit

After 10801's fire in 1965, it was scrapped.[2]

General withdrawals began with 10802 and 10807 in 1977, then the whole class was withdrawn from 1980 and scrapped at Biasca, the last in 1983.[2]

None were preserved, although one side of a driving cab is preserved in the Museum of Transport at Lucerne.

References edit

Notes edit

  1. ^ a b c d e f g Guggiari (2018).
  2. ^ a b c d e f g h "Ae 4/6 10801 - 10812". le-rail (in German).
  3. ^ Ransome-Wallis (1959), p. 220.
  4. ^ a b c d e Ransome-Wallis (1959), p. 154.
  5. ^ Leichty (1943), p. 89.
  6. ^ Erstfeld (2010).
  7. ^ a b Ransome-Wallis (1959), p. 218.
  8. ^ Ransome-Wallis (1959), p. 209.
  9. ^ Jeanmaire (1979).
  10. ^ "Grave scontro ferroviario alla stazione di Maroggia" [Serious railway accident at Maroggia station] (PDF). Gazetta Ticinese. 30 May 1950.
  11. ^ "Il grave scontro ferroviario di ieri pressi Castione" [The serious railway clash yesterday near Castione] (PDF). Gazetta Ticinese. 1 June 1954.

Bibliography edit

  • Erstfeld, Bruno Lämmli (2010). "SBB CFF FFS Ae 4/6 No. 10'801-10'812". lokifahrer.ch (in German). Retrieved 9 August 2018.
  • Guggiari, Sandro (2018). "Locomotive dimenticate Ae 4/6" [Locomotive dimensions Ae 4/6]. sguggiari.ch (in German). Retrieved 9 August 2018.
  • Jeanmaire, Claude (1979). Die elektrischen und Diesel-Triebfahrzeuge schweizerischer Eisenbahnen:Die Lokomotiven der Schweizerischen Bundesbahnen (SBB). Vol. 2. Villigen: Verlag Eisenbahn.
  • Leichty, Roman (1943). "Neue Lokomitiven de SBB". Die Lokomtiv (in German). 40 (5).
  • Ransome-Wallis, P., ed. (2001) [1959]. Encyclopedia of World Railway Locomotives. Dover Transportation. Courier Corporation. ISBN 0486412474.

External links edit

  • "Ae 4/6 at RailPictures.net"

swiss, locomotive, class, class, electric, locomotives, they, were, intended, powerful, locomotive, steep, gradients, gotthard, railway, smaller, than, huge, double, locomotives, which, previously, been, tested, there, they, were, built, from, 1941, during, wo. The Swiss locomotive class Ae 4 6 was a class of electric locomotives They were intended as a powerful locomotive for the steep gradients of the Gotthard Railway but smaller than the huge double locomotives which had previously been tested there They were built from 1941 during World War II and although Switzerland remained neutral through this material shortages led to some quality problems with these locomotives SBB Ae 4 6Type and originPower typeElectricBuilderSwiss Locomotive and Machine Works SLM Brown Boveri amp Cie BBC Maschinenfabrik Oerlikon MFO Societe Anonyme des Ateliers de Secheron SAAS Build date1941 1945Total produced12Rebuild date1961 1966 1 SpecificationsConfiguration UIC 1A Bo A1 Gauge1 435 mm 4 ft 8 1 2 in Wheelbase12 2 metres 40 ft Length Over couplers17 26 metres 56 ft 8 in 1 Width3 metres 9 ft 10 in Height4 065 metres 13 ft 4 0 in Adhesive weight83 tonnes 82 long tons 91 short tons 2 Loco weight105 tonnes 103 long tons 116 short tons 111 tonnes 109 long tons 122 short tons After rebuilding 1 Electric system s15 kV 16 2 3 Hz AC CatenaryCurrent pickup s PantographGear ratio1 3 19Train brakesAirPerformance figuresMaximum speed125 kilometres per hour 78 mph 110 kilometres per hour 68 mph After rebuilding 1 Power output Continuous3 848 kilowatts 5 160 hp 2 Tractive effort Starting218 kilonewtons 49 000 lbf 2 Continuous172 kilonewtons 39 000 lbf 2 CareerNumbers10801 10812 Contents 1 Origins 2 Design 2 1 Precursors and the Java bogie 2 1 1 Gotthard double locomotives 2 2 SBB Ae 4 6 3 Service 3 1 Construction 3 2 Rebuilding 3 3 Operation 3 4 NS 1000 3 5 Accidents 3 6 Withdrawal 4 References 4 1 Notes 4 2 Bibliography 5 External linksOrigins editThe SBB Ae 4 6 was needed for service on the steep gradients of the Gotthard Railway Electric locomotives were needed rather than steam both because of Switzerland s dependence on imported coal and also because of the ventilation problems in long tunnels Existing electric types such as the Ce 6 8I Ce 6 8II crocodiles and the Be 4 6 of the early 1920s had been powerful enough for the gradients but their use of a coupling rod drive limited their speed A new express passenger locomotive would require independent traction motors for each axle nbsp The enormous Ae 8 14 double locomotive and its 1A A1A A1 1A A1A A1 layoutIn the 1930s three new prototype double locomotives were produced the Ae 8 14 These were faster from the previous 75 kilometres per hour 47 mph to 100 kilometres per hour 62 mph and abandoned rod drives in favour of separate motors and Buchli drives or later the Winterthur universal drive to each axle The last of these was the LandiLok with a modern streamlined bodyshell 3 These locomotives were powerful but also inflexible and only heavy goods trains rather than the intended passenger expresses could make use of their full power 4 Design editPrecursors and the Java bogie edit nbsp Plan view of an 1A Bo A1 showing the articulated Java bogies at each endThe SBB Ae 4 6 design originates with four ESS 3000 de express passenger locomotives built by Swiss Locomotive and Machine Works SLM and Brown Boveri amp Cie BBC in 1924 in Switzerland for the Electrische Staats Spoorwegen of Java They were a development of the rigid framed 1 Do1 arrangement but Jakob Buchli articulated this at each end giving rise to their name of the Java bogie for this 1A Bo A1 form Only a few examples of the 1A Bo A1 were ever built The bogie was arranged so that the pivot axis was just behind the pivoted driven axle The axles were driven by Buchli drives to permit suspension movement and as the pivot was so close to the axle this linkage could also absorb the bogie s movement as the driven axle twisted in place but did not move sideways by much Gotthard double locomotives edit A derivative design of this layout was used for the Swiss Ae 8 14 double locomotives of 1931 built for heavy freight service on the steep gradients of the Gotthard Railway 4 These consisted of two articulated units as 1A A1A A1 1A A1A A1 A further unpowered carrying axle was also provided splitting the central Bo group into A1A which was needed by the extra weight of the transformer for the Swiss low frequency AC system Again this was only a small class of three locomotives classed as SBB Ae 8 14 although each of the three was different The first used the same Buchli drives but from the second they introduced the Winterthur universal drive with paired traction motors driving each axle through a single central gear This could be adapted more easily to the articulation A drawback to the sheer size of these locomotives is that there were few trains heavy enough to require them and when used to the full they were at risk of over straining their couplings 4 The third of these was built as the LandiLok and exhibited at the Swiss National Exhibition of 1939 de SBB Ae 4 6 edit nbsp Side view general arrangement drawing nbsp Section through the Winterthur driveThe Ae 4 6 was derived from half of the double locomotive 4 with a more modern flat fronted cab at each end 5 Weight saving in the traction motors allowed a return to the 1A Bo A1 layout with the Java bogie and the Winterthur drive and avoiding the central carrying axle They were also intended for use on the Gotthard route but more flexibly as they could be used as individual units for lighter trains or run in multiple as pairs for heavier trains 4 Multiple working equipment was fitted from the outset although not much used in service as both it and the locos were considered unreliable 1 This was also the first class to be driven from the left of the cab rather than the right nbsp SBB Ae 4 6 with Winterthur driveBoth these and the Ae 8 14 had used regenerative braking useful for descending the Gotthard s steep gradients without overheating and also returning electrical power to the network The Ae 4 6 had a simplified and lighter system where one traction motor could serve as the exciter for the others during braking They were also built with aluminium windings in the transformer and motors rather than copper owing to wartime shortages Aluminium was also used for some parts of the frame and bodyshell 2 A problem with the Ae 8 14 was that it had a large number of transformer tappings and could only change slowly between them This limited their best acceleration no matter how light the train to a minimum of a minute to reach full speed 6 The Ae 4 6 avoided this by using fewer tappings with faster actuation between them An air blast main high voltage circuit breaker was also used nbsp Flexible links of the Winterthur drive wheelThe Winterthur drive is a geared drive on the centreline of the locomotive giving room for a traction motor each side two to an axle The two motors were geared by spur gears to a central layshaft carrying a third gear which drove a drive wheel on the axle This drive wheel was not fixed rigidly but was connected to the axle by four pivoted links in a square arrangement 7 The large number of gears used and that these were straight cut spur gears led to high noise levels When combined with some issues from wartime construction the drive transmissions were not perfectly reliable In service the Ae 4 6 performed well in some aspects for measured power but had problems with a lack of adhesion and mechanical unreliability Some aspects of their wartime construction may have reduced their mechanical build quality leading to high noise levels in the final drives and a susceptibility to overheated bearings and gear failures particularly after wheelslip Service edit nbsp 10808 at Arth GoldauConstruction edit Construction was by Swiss Locomotive and Machine Works SLM for the mechanical construction and Brown Boveri amp Cie BBC Maschinenfabrik Oerlikon MFO and Societe Anonyme des Ateliers de Secheron SAAS for the electrical equipment They were built in two batches the first six being delivered in 1941 1942 the second six in 1944 1945 Rebuilding edit The second batch 10807 10812 were rebuilt between 1961 and 1966 to try and improve their reliability The flexible drive wheels of the Winterthur Drives were replaced with Brown Boveri spring drives 2 7 as were used for the Ae 6 6 8 This also reduced their top speed and increased their weight 1 Operation edit Number Commissioning Withdrawal10801 26 April 1941 July 196510802 14 June 1941 February 197710803 26 May 1941 October 198010804 25 July 1941 October 198010805 12 September 1942 May 198310806 31 December 1942 October 198210807 31 August 1944 February 197710808 1 November 1944 March 198110809 5 April 1945 March 198110810 31 May 1945 April 198210811 27 March 1945 May 198310812 5 February 1945 December 1982The locomotives were in service from their arrival until the mid 1960s After this they began to be replaced in first line service by their successors the SBB Ae 6 6 With a 375 tonne 369 long ton 413 short ton train they could reach a speed of 75 km h 47 mph on a 26 gradient 9 The first out of service withdrawals begin in 1977 Selling the whole class to Sudostbahn SOB was considered in 1980 but their lack of adhesive weight went against them compared to a more modern bogie locomotive The SOB operated heavy biannual pilgrimage trains to Einsiedeln Abbey using Re 4 4III for the 5 gradients nearly twice those of the Gotthard The Ae 4 6 was considered for this as it was powerful enough but their poor adhesion meant that more Re 4 4III were bought instead NS 1000 edit A Dutch class the NS 1000 were ordered from the same makers but were delayed by the war until 1948 Three were built by SLM but the remainder were licence built by Werkspoor in the Netherlands Although designed as passenger locomotives with a top speed of 160 kilometres per hour 99 mph they were soon found to be unreliable when used at speed and spent their working lives restricted to 100 kilometres per hour 62 mph and mostly freight services Despite this they stayed in service until 1982 Accidents edit 10802 24 December 1947 in Oerlikon 10807 and Ce 6 8III 27 May 1950 in Maroggia One of the drivers was killed 10 10802 and a Be 4 6 No 12339 May 30 1954 in Castione There was a single fatality 11 10808 8 August 1958 in Muri Aargau 10801 9 July 1965 in Maroggia Withdrawal edit After 10801 s fire in 1965 it was scrapped 2 General withdrawals began with 10802 and 10807 in 1977 then the whole class was withdrawn from 1980 and scrapped at Biasca the last in 1983 2 None were preserved although one side of a driving cab is preserved in the Museum of Transport at Lucerne References editNotes edit a b c d e f g Guggiari 2018 a b c d e f g h Ae 4 6 10801 10812 le rail in German Ransome Wallis 1959 p 220 a b c d e Ransome Wallis 1959 p 154 Leichty 1943 p 89 Erstfeld 2010 a b Ransome Wallis 1959 p 218 Ransome Wallis 1959 p 209 Jeanmaire 1979 Grave scontro ferroviario alla stazione di Maroggia Serious railway accident at Maroggia station PDF Gazetta Ticinese 30 May 1950 Il grave scontro ferroviario di ieri pressi Castione The serious railway clash yesterday near Castione PDF Gazetta Ticinese 1 June 1954 Bibliography edit Erstfeld Bruno Lammli 2010 SBB CFF FFS Ae 4 6 No 10 801 10 812 lokifahrer ch in German Retrieved 9 August 2018 Guggiari Sandro 2018 Locomotive dimenticate Ae 4 6 Locomotive dimensions Ae 4 6 sguggiari ch in German Retrieved 9 August 2018 Jeanmaire Claude 1979 Die elektrischen und Diesel Triebfahrzeuge schweizerischer Eisenbahnen Die Lokomotiven der Schweizerischen Bundesbahnen SBB Vol 2 Villigen Verlag Eisenbahn Leichty Roman 1943 Neue Lokomitiven de SBB Die Lokomtiv in German 40 5 Ransome Wallis P ed 2001 1959 Encyclopedia of World Railway Locomotives Dover Transportation Courier Corporation ISBN 0486412474 External links edit nbsp Wikimedia Commons has media related to SBB Ae 4 6 Ae 4 6 at RailPictures net Retrieved from https en wikipedia org w index php title SBB CFF FFS Ae 4 6 amp oldid 1172011168, wikipedia, wiki, book, books, library,

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