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Plastic welding

Plastic welding is welding for semi-finished plastic materials, and is described in ISO 472[1] as a process of uniting softened surfaces of materials, generally with the aid of heat (except for solvent welding). Welding of thermoplastics is accomplished in three sequential stages, namely surface preparation, application of heat and pressure, and cooling. Numerous welding methods have been developed for the joining of semi-finished plastic materials. Based on the mechanism of heat generation at the welding interface, welding methods for thermoplastics can be classified as external and internal heating methods,[2] as shown in Fig 1.

Fig. 1. Classification of welding methods for semi-finished polymeric materials.[2][3]

Production of a good quality weld does not only depend on the welding methods, but also weldability of base materials. Therefore, the evaluation of weldability is of higher importance than the welding operation (see rheological weldability) for plastics.

Welding techniques edit

A number of techniques are used for welding of semi-finished plastic products as given below:

Hot gas welding edit

Hot gas welding, also known as hot air welding, is a plastic welding technique using heat. A specially designed heat gun, called a hot air welder, produces a jet of hot air that softens both the parts to be joined and a plastic filler rod, all of which must be of the same or a very similar plastic. (Welding PVC to acrylic is an exception to this rule.)

Hot air/gas welding is a common fabrication technique for manufacturing smaller items such as chemical tanks, water tanks, heat exchangers, and plumbing fittings.

In the case of webs and films a filler rod may not be used. Two sheets of plastic are heated via a hot gas (or a heating element) and then rolled together. This is a quick welding process and can be performed continuously.

Welding rod edit

A plastic welding rod, also known as a thermoplastic welding rod, is a rod with circular or triangular cross-section used to bind two pieces of plastic together. They are available in a wide range of colors to match the base material's color. Spooled plastic welding rod is known as "spline".

An important aspect of plastic welding rod design and manufacture is the porosity of the material. A high porosity will lead to air bubbles (known as voids) in the rods, which decrease the quality of the welding. The highest quality of plastic welding rods are therefore those with zero porosity, which are called voidless.

Heat sealing edit

Heat sealing is the process of sealing one thermoplastic to another similar thermoplastic using heat and pressure. The direct contact method of heat sealing utilizes a constantly heated die or sealing bar to apply heat to a specific contact area or path to seal or weld the thermoplastics together. A variety of heat sealers is available to join thermoplastic materials such as plastic films: Hot bar sealer, Impulse sealer, etc.

Heat sealing is used for many applications, including heat seal connectors, thermally activated adhesives, and film or foil sealing. Common applications for the heat sealing process: Heat seal connectors are used to join LCDs to PCBs in many consumer electronics, as well as in medical and telecommunication devices. Heat sealing of products with thermal adhesives is used to hold clear display screens onto consumer electronic products and for other sealed thermo-plastic assemblies or devices where heat staking or ultrasonic welding is not an option due to part design requirements or other assembly considerations.

Heat sealing also is used in the manufacturing of bloodtest film and filter media for the blood, virus and many other test strip devices used in the medical field today. Laminate foils and films often are heat sealed over the top of thermoplastic medical trays, Microtiter (microwell) plates, bottles and containers to seal and/or prevent contamination for medical test devices, sample collection trays and containers used for food products.[4] Medical and the Food Industries manufacturing Bag or flexible containers use heat sealing for either perimeter welding of the plastic material of the bags and/or for sealing ports and tubes into the bags.

Freehand welding edit

With freehand welding, the jet of hot air (or inert gas) from the welder is placed on the weld area and the tip of the weld rod at the same time. As the rod softens, it is pushed into the joint and fuses to the parts. This process is slower than most others, but it can be used in almost any situation.

Speed tip welding edit

With speed welding, the plastic welder, similar to a soldering iron in appearance and wattage, is fitted with a feed tube for the plastic weld rod. The speed tip heats the rod and the substrate, while at the same time it presses the molten weld rod into position. A bead of softened plastic is laid into the joint, and the parts and weld rod fuse. With some types of plastic such as polypropylene, the melted welding rod must be "mixed" with the semi-melted base material being fabricated or repaired. These welding techniques have been improved over time and have been utilized for over 50 years by professional plastic fabricators and repairers internationally. Speed tip welding method is a much faster welding technique and with practice can be used in tight corners. A version of the speed tip "gun" is essentially a soldering iron with a broad, flat tip that can be used to melt the weld joint and filler material to create a bond.

Extrusion welding edit

Extrusion welding allows the application of bigger welds in a single weld pass. It is the preferred technique for joining material over 6 mm thick. Welding rod is drawn into a miniature hand held plastic extruder, plasticized, and forced out of the extruder against the parts being joined, which are softened with a jet of hot air to allow bonding to take place.

Contact welding edit

This is the same as spot welding except that heat is supplied with thermal conduction of the pincher tips instead of electrical conduction. Two plastic parts are brought together where heated tips pinch them, melting and joining the parts in the process.

Hot plate welding edit

Related to contact welding, this technique is used to weld larger parts, or parts that have a complex weld joint geometry. The two parts to be welded are placed in the tooling attached to the two opposing platens of a press. A hot plate, with a shape that matches the weld joint geometry of the parts to be welded, is moved in position between the two parts. The two opposing platens move the parts into contact with the hot plate until the heat softens the interfaces to the melting point of the plastic. When this condition is achieved the hot plate is removed, and the parts are pressed together and held until the weld joint cools and re-solidifies to create a permanent bond.

Hot-plate welding equipment is typically controlled pneumatically, hydraulically, or electrically with servo motors.

This process is used to weld automotive under hood components, automotive interior trim components, medical filtration devices, consumer appliance components, and other car interior components.

Non-contact / IR welding edit

Similar to hot plate welding, non-contact welding uses an infrared heat source to melt the weld interface rather than a hot plate. This method avoids the potential for material sticking to the hot plate, but is more expensive and more difficult to achieve consistent welds, particularly on geometrically complex parts.

High frequency welding edit

High Frequency welding, also known as Dielectric Sealing or Radio Frequency (RF) Heat Sealing, is a very mature technology that has been around since the 1940s. High frequency electromagnetic waves in the range of radio frequencies can heat certain polymers up to soften the plastics for joining. Heated plastics under pressure weld together. Heat is generated within the polymer by the rapid reorientation of some chemical dipoles of the polymer, which means that the heating can be localized, and the process can be continuous.

Only certain polymers which contain dipoles can be heated by RF waves, in particular polymers with high loss power. Among these, PVC, polyamides (PA) and acetates are commonly welded with this technology. In practice, two pieces of material are placed on a table press that applies pressure to both surface areas. Dies are used to direct the welding process. When the press comes together, high frequency waves (usually 27.120 MHz) are passed through the small area between the die and the table where the weld takes place. This high frequency (radio frequency) heats the plastic which welds under pressure, taking the shape of the die.

RF welding is fast and relatively easy to perform, produces a limited degradation of the polymer even welding thick layers, does not create fumes, requires a moderate amount of energy and can produce water-, air-, and bacteria-proof welds. Welding parameters are welding power, (heating and cooling) time and pressure, while temperature is generally not controlled directly. Auxiliary materials can also be used to solve some welding problems. This type of welding is used to connect polymer films used in a variety of industries where a strong consistent leak-proof seal is required. In the fabrics industry, RF is most often used to weld PVC and polyurethane (PU) coated fabrics. Other materials commonly welded using this technology are nylon, PET, PEVA, EVA and some ABS plastics. Exercise caution when welding urethane as it has been known to give off toxic cyanide gasses when melting.

Induction welding edit

When an electrical insulator, like a plastic, is embedded with a material having high electrical conductivity, like metals or carbon fibers, induction welding can be performed. The welding apparatus contains an induction coil that is energised with a radio-frequency electric current. This generates an electromagnetic field that acts on either an electrically conductive or a ferromagnetic workpiece. In an electrically conductive workpiece, the main heating effect is resistive heating, which is due to induced currents called eddy currents. Induction welding of carbon fiber reinforced thermoplastic materials is a technology commonly used in for instance the aerospace industry.[5]

In a ferromagnetic workpiece, plastics can be induction-welded by formulating them with metallic or ferromagnetic compounds, called susceptors. These susceptors absorb electromagnetic energy from an induction coil, become hot, and lose their heat energy to the surrounding material by thermal conduction.

Injection welding edit

Injection welding is similar/identical to extrusion welding, except, using certain tips on the handheld welder, one can insert the tip into plastic defect holes of various sizes and patch them from the inside out. The advantage is that no access is needed to the rear of the defect hole. The alternative is a patch, except that the patch can not be sanded flush with the original surrounding plastic to the same thickness. PE and PP are most suitable for this type of process. The Drader injectiweld is an example of such tool.

Ultrasonic welding edit

In ultrasonic welding, high frequency (15 kHz to 40 kHz) low amplitude vibration is used to create heat by way of friction between the materials to be joined. The interface of the two parts is specially designed to concentrate the energy for the maximum weld strength. Ultrasonic can be used on almost all plastic material. It is the fastest heat sealing technology available.

Friction welding edit

In friction welding, the two parts to be assembled are rubbed together at a lower frequency (typically 100–300 Hz) and higher amplitude (typically 1 to 2 mm (0.039 to 0.079 in)) than ultrasonic welding. The friction caused by the motion combined with the clamping pressure between the two parts creates the heat which begins to melt the contact areas between the two parts. At this point, the plasticized materials begin to form layers that intertwine with one another, which therefore results in a strong weld. At the completion of the vibration motion, the parts remain held together until the weld joint cools and the melted plastic re-solidifies. The friction movement can be linear or orbital, and the joint design of the two parts has to allow this movement.

Spin welding edit

Spin welding is a particular form of frictional welding. With this process, one component with a round weld joint is held stationary, while a mating component is rotated at high speed and pressed against the stationary component. The rotational friction between the two components generates heat. Once the joining surfaces reach a semi-molten state, the spinning component is stopped abruptly. Force on the two components is maintained until the weld joint cools and re-solidifies. This is a common way of producing low- and medium-duty plastic wheels, e.g., for toys, shopping carts, recycling bins, etc. This process is also used to weld various port openings into automotive under hood components.

Laser welding edit

This technique requires one part to be transmissive to a laser beam and either the other part absorptive or a coating at the interface to be absorptive to the beam. The two parts are put under pressure while the laser beam moves along the joining line. The beam passes through the first part and is absorbed by the other one or the coating to generate enough heat to soften the interface creating a permanent weld.

Semiconductor diode lasers are typically used in plastic welding. Wavelengths in the range of 808 nm to 980 nm can be used to join various plastic material combinations. Power levels from less than 1W to 100W are needed depending on the materials, thickness and desired process speed.[citation needed]

Diode laser systems have the following advantages in joining of plastic materials[citation needed]:

  • Cleaner than adhesive bonding
  • No micro-nozzles to get clogged
  • No liquid or fumes to affect surface finish
  • No consumables
  • Higher throughput
  • Can access work-piece in challenging geometry
  • High level of process control

Requirements for high strength joints include adequate transmission through upper layer, absorption by lower layer, materials compatibility (wetting), good joint design (clamping pressure, joint area), and lower power density.[citation needed]

Some materials that can be joined include polypropylene, polycarbonate, acrylic, nylon, and ABS.[citation needed]

Specific applications include sealing, welding, or joining of: catheter bags, medical containers, automobile remote control keys, heart pacemaker casings, syringe tamper evident joints, headlight or tail-light assemblies, pump housings, and cellular phone parts.[citation needed]

Transparent laser plastic welding edit

New fiber laser technology allows for the output of longer laser wavelengths, with the best results typically around 2,000 nm, significantly longer than the average 808 nm to 1064 nm diode laser used for traditional laser plastic welding.[citation needed] Because these longer wavelengths are more readily absorbed by thermoplastics than the infrared radiation of traditional plastic welding, it is possible to weld two clear polymers without any colorants or absorbing additives. Common applications will mostly fall in the medical industry for devices like catheters and microfluidic devices. The heavy use of transparent plastics, especially flexible polymers like TPU, TPE and PVC, in the medical device industry makes transparent laser welding a natural fit. Also, the process requires no laser absorbing additives or colorants making testing and meeting biocompatibility requirements significantly easier.

Solvent welding edit

In solvent welding, a solvent is applied which can temporarily dissolve the polymer at room temperature. When this occurs, the polymer chains are free to move in the liquid and can mingle with other similarly dissolved chains in the other component. Given sufficient time, the solvent will permeate through the polymer and out into the environment, so that the chains lose their mobility. This leaves a solid mass of entangled polymer chains which constitutes a solvent weld.

This technique is commonly used for connecting PVC and ABS pipe, as in household plumbing. The "gluing" together of plastic (polycarbonate, polystyrene or ABS) models is also a solvent welding process.

Dichloromethane (methylene chloride) can solvent weld polycarbonate and polymethylmethacrylate. It is a primary ingredient in some solvent cements.[6] ABS plastic is typically welded with acetone based solvents which are often sold as paint thinners or in smaller containers as nail polish remover.[citation needed]

Solvent welding is a common method in plastics fabrication and used by manufacturers of in-store displays, brochure holders, presentation cases and dust covers. Another popular use of solvents in the hobby segment is model building from injection molded kits for scale models of aircraft, ships and cars which predominantly use polystyrene plastic.

Testing of plastic welds edit

In order to test plastic welds, there are several requirements for both the inspector as well as the test method. Furthermore, there are two different types of testing weld quality. These two types are destructive and non-destructive testing. Destructive testing serves to qualify and quantify the weld joint whereas nondestructive testing serves to identify anomalies, discontinuities, cracks, and/or crevices. As the names of these two tests implies, destructive testing will destroy the part that is being tested while nondestructive testing enables the test piece to be used afterwards. There are several methods available in each of these types. This section outlines some requirements of testing plastic welds as well as the different types of destructive and non-destructive methods that are applicable to plastic welding and go over some of the advantages and disadvantages.

Testing requirements edit

Some standards like the American Welding Society (AWS) require the individuals who are conducting the inspection or test to have a certain level of qualification. For example, AWS G1.6 is the Specification for the Qualification of Plastic Welding Inspectors for Hot Gas, Hot Gas Extrusion, and Heated Tool Butt Thermoplastic Welds. This particular standard dictates that in order to inspect the plastic welds, the inspector needs one of 3 different qualification levels. These levels are the Associate Plastics Welding Inspector (APWI), Plastics Welding Inspector (PWI), and Senior Plastics Welding Inspector (SPWI). Each of these levels have different responsibilities. For example, the APWI has to have direct supervision of a PWI or SPWI in order to conduct the inspection or prepare a report. These three different levels of certification also have different capability requirements, education requirements, and examination requirements. Additionally, they must be able to maintain that qualification every 3 years.[7]

Destructive testing edit

Bend testing edit

The bend test uses a ram to bend the test coupon to a desired degree. This test setup is shown in Figure 2.

 
Figure 2: Bend Test Setup[8]

A list of the minimum bend angles and ram displacements for different plastic materials can be found in the DVS Standards, DVS2203-1 and DVS2203-5. Some of the ram speeds, bend angle, and displacement information from DVS2203-1 are shown in Table 1 and Table 2.

Table 1: Ram Speeds of Different Materials[8]
Material Test Speed [mm/min]
High Density Polyethylene 50
Polypropylene (PP-R) 50
Polypropylene (PP-H, PP-B) 20
Polyvinylidene Fluoride 20
Polyvinyl Chloride – Unplasticized 10
Table 2: Bend Angle and Displacement[8]
Thickness of Test Specimen s [mm] Bend Angle [deg] Ram Displacement [mm]
3 < s ≤ 5 160 60
5 < s ≤ 15 160 70
16 < s ≤ 20 160 85
21 < s ≤ 25 160 170
26 < s ≤ 30 160 150

Some of the main advantages of the bend test are it provides qualitative data for tensile, compressive, and shear strain. These results typically lead to a higher confidence level in the quality of the weld joint and process. In contrast, some of the disadvantages are it requires multiple test pieces. It is typically recommended to use a minimum of 6 different test samples. Another disadvantage is that it does not provide specific values for evaluating the joint design. Moreover, large amounts of effort may need to go into preparing the part for testing. This could cause an increase in cost and schedule depending on the complexity of the part. Lastly, like all destructive tests, the part and/or weld seam is destroyed and cannot be used.[9]

Tensile testing edit

When conducting the tensile test, a test piece is pulled until it breaks. This test is quantitative and will provide the ultimate tensile strength, strain, as well as the energy to failure if it has extensometers attached to the sample. Additionally, the results from a tensile test cannot be transferable to that of a creep test.[10] The rate at which the specimen is pulled depends on the material. Additionally, the shape of the specimen is also critical.[9] DVS2203-5 and AWS G1.6 are great sources for providing these details. Examples of the shapes are shown in Figure 3 through Figure 5. Additionally, the testing speed per material is shown in Table 3.

 
Figure 3: Tensile Test Specimen, Shape 1[10]
 
Figure 4: Tensile Test Specimen, Shape 2[10]
Tensile Test Speed for different plastics[10]
Material Testing Speed [mm/min]
PE 50 ± 10%
PP-R 50 ± 10%
PA 12 50 ± 10%
PP-H 20 ± 10%
PP-B 20 ± 10%
PVDF 20 ± 10%
PE, electrically conductive 20 ± 10%
E-CTFE 20 ± 10%
PVC-U 10 ± 20%
PVC-C 10 ± 20%
 
Figure 5: Tensile Test Specimen, Shape 3[10]

One advantage of the tensile test is that it provides quantitative data of the weld for both weld seam and the base material. Additionally, the tensile test is easy to conduct. A major disadvantage of this testing is the amount of preparation required to conduct the test. Another disadvantage is that it does not provide the long-term weld performance. Additionally, since this is also a type of destructive test, the part is destroyed in order to collect this data.[9]

Impact testing edit

Also known as the Tensile Impact Test, the Impact Test uses a specimen that is clamped into a pendulum. The test specimen looks like the one shown in Figure 4. The pendulum swings down and strikes the specimen against an anvil breaking the specimen. This test enables the impact energy to be determined for the weld seam and base material. Additionally, the permanent fracture elongation can be calculated by measuring the post-test specimen length. The main advantage of this test is that quantitative data is obtained. Another advantage is that it is easy to set up. The disadvantages are that it too can have a great deal of preparation in order to conduct this test. Also, like the tensile test, there is not a long term weld performance determined, and the part is destroyed.[9]

Creep test edit

There are two types of creep tests, the Tensile Creep Test and the Creep Rupture Test. Both creep tests look at the long-term weld performance of the test specimen. These tests are typically conducted in a medium at a constant temperature and constant stress. This test requires a minimum of 6 specimens in order to obtain enough data to conduct a statistical analysis.[11] This test is advantageous in that it provides quantitative data on the long-term weld performance; however, it has its disadvantages as well. There is a lot effort that needs to go into preparing the samples and recording where exactly the specimen came from and the removal method used. This is critical because how the specimen is removed from the host part can greatly influence the test results. Also, there has to be strict control of the test environment. A deviation in the medium's temperature can cause the creep rupture time to vary drastically. In some cases, a temperature change of 1 degree Celsius affected the creep rupture time by 13%.[9] Lastly, this test is again a destructive test, so the host part will be destroyed by conducting this type of test.

Non-destructive testing edit

Visual examination edit

Visual inspection, just like the name implies, is a visual investigation of the weldment. The inspector is typically looking for visual indications such as discolorations, weld defects, discontinuities, porosity, notches, scratches, etc. Typically visual inspection is broken down into different categories or groups for the qualifying inspection criteria. These groupings may vary among standards and each group has a certain level of imperfections that they consider acceptable. There are 5 tables and a chart found in DVS Standard DVS2202-1 that show different types of defects found by visual examination and their permissible acceptance criteria.[12]

Visual inspection is very advantageous in the fact that it is quick, easy, inexpensive, and requires very simple tools and gauges in order to conduct. Because it is so quick, it is typically required to have a weld pass visual inspection prior to being able to have any additional nondestructive test conducted to the specimen. In contrast, the inspection needs to be completed by someone who has a lot of experience and skill. Additionally, this type of test will not give any data into the quality of the weld seam. Because of the low cost, if a part is suspected to have issues, follow on testing can be conducted without much initial investment.[9][13]

X-ray testing edit

X-ray testing of plastics is similar to that of metal weldments, but uses much lower radiation intensity due to the plastics having a lower density than metals. The x-ray testing is used to find imperfections that are below the surface. These imperfections include porosity, solid inclusions, voids, crazes, etc. The x-ray transmits radiation through the tested object onto a film or camera. This film or camera will produce an image. The varying densities of the object will show up as different shades in the image thus showing where the defects are located. One of the advantages of X-ray is that it provides a way to quickly show the flaws both on the surface and inside the weld joint. Additionally, the X-ray can be used on a wide range of materials. They can be used to create a record for the future. One of the disadvantages of X-ray is that it is costly and labor-intensive. Another is that it cannot be used in the evaluation of the weld seam quality or optimize the process parameters. Additionally, if the discontinuity is not aligned properly with the radiation beam, it can be difficult to detect. A fourth disadvantage is that access to both sides of the component being measured is required. Lastly, it presents a health risk due to the radiation that is transmitted during the X-ray process.[9][13]

Ultrasonic testing edit

Ultrasonic testing utilizes high frequency sound waves passing through the weld. The waves are reflected or refracted if they hit an indication. The reflected or refracted wave will have a different amount of time it requires to travel from the transmitter to the receiver than it will if an indication was not present. This change in time is how the flaws are detected. The first advantage that ultrasonic testing provides is that it allows for a relatively quick detection of the flaws inside of the weld joint. This test method also can detect flaws deep inside the part. Additionally, it can be conducted with access from only one side of the part. In contrast, there are several disadvantages of using ultrasonic testing. The first is that it cannot be used to optimize the process parameters or evaluate the seam quality of the weld. Secondly, it is costly and labor-intensive. It also requires experienced technicians to conduct the test. Lastly, there are material limitations with plastics due to transmission limitations of the ultrasonic waves through some of the plastics.[9][13] The image in Figure 6 shows an example of ultrasonic testing.

 
Figure 6: Ultrasonic Inspection Flaw Finding.

High voltage leak testing edit

High voltage testing is also known as spark testing. This type of testing utilizes electrically conductive medium to coat the weld. After the weld is coated, the weld is exposed to a high voltage probe. This test shows an indication of a leak in the weld when an arc is observed through the weld. This type of testing is advantageous in the fact that it allows for quick detection of the flaws inside the weld joint and that you only have to have access to one side of the weld. One disadvantage with this type of testing is that there is not a way to evaluate the weld seam quality. Additionally, the weld has to be coated with conductive material.[9]

Leak-tightness testing edit

Leak-Tightness Testing or Leak Testing utilizes either liquid or gas to pressurize a part. This type of testing is typically conducted on tubes, containers, and vessels. Another way to leak-test one of these structures is to apply a vacuum to it. One of the advantages is that it is a quick simple way for the weld flaw to be detected. Additionally, it can be used on multiple materials and part shapes. On the other hand, it has a few disadvantages. Firstly, there is not a way to evaluate the weld seam quality. Secondly, it has an explosion hazard associated with it if over pressurization occurs during testing. Last, it is limited to tubular structures.,[9]

See also edit

References edit

  1. ^ "Plastics-Vocabulary". ISO 472 International Organization for Standardization. Switzerland. 1999. {{cite journal}}: Cite journal requires |journal= (help)
  2. ^ a b Balkan, Onur; Demirer, Halil; Ezdeşir, Ayhan; Yıldırım, Hüseyin (2008). "Effects of welding procedures on mechanical and morphological properties of hot gas butt welded PE, PP, and PVC sheets". Polymer Engineering and Science. 48 (4): 732. doi:10.1002/pen.21014. ISSN 1548-2634.
  3. ^ Vijay K. Stokes (1989). "Joining methods for plastics and plastic composites: An overview". Polymer Engineering & Science. 29 (19): 1310. doi:10.1002/pen.760291903. ISSN 1548-2634.
  4. ^ Crawford, Lance (January–February 2013). . Plastic Decorating Magazine. Archived from the original on 2018-05-15. Retrieved 2013-04-26.
  5. ^ . KVE composites group. Archived from the original on 2015-06-23.
  6. ^ "SDS: SCIGRIP 3 Solvent Cement for Bonding Acrylics" (PDF). Retrieved 16 November 2019.
  7. ^ AWS Standard G1.6:2006, “Specification for the Qualification of Plastic Welding Inspectors for Hot Gas, Hot Gas Extrusion, and Heated Tool Butt Thermoplastic Welds.” 1st Edition. American Welding Society.
  8. ^ a b c DVS 2203-5 – Testing of welded joints of thermoplastic materials: Technical Bend Test (1999). DVS-Media GmbH Düsseldorf/Germany
  9. ^ a b c d e f g h i j Plastics and composites welding handbook. Grewell, David A., Benatar, Avraham., Park, Joon Bu. Munich: Hanser Gardener. 2003. ISBN 1569903131. OCLC 51728694.{{cite book}}: CS1 maint: others (link)
  10. ^ a b c d e DVS 2203-2 – Testing of welded joints between panels and pipes made of thermoplastics – Tensile Test (2010) DVS-Media GmbH Düsseldorf/Germany
  11. ^ DVS 2203-4 – Testing of welded joints of thermoplastic panels and pipes – Tensile creep test for resistance to slow crack growth in the two notch creep test (2NCT) (2016). DVS-Media GmbH Düsseldorf/Germany
  12. ^ DVS 2202-1 – Imperfections in thermoplastic welding joints; features, descriptions, evaluation (1989). DVS-Media GmbH Düsseldorf/Germany
  13. ^ a b c AWS Standard B1.10M/B1.10:2016, “Guide for the Nondestructive Examination of Welds.” 5th Edition. American Welding Society.

Further reading edit

  • J. Alex Neumann and Frank J. Bockoff, "Welding of Plastics", 1959, Reinhold publishing.
  • Safety in the use of Radiofrequency Dielectric Heaters and Sealers, ISBN 92-2-110333-1
  • Michael J. Troughton, "Handbook of Plastics Joining, A Practical Guide", 2nd ed., 2008, ISBN 978-0-8155-1581-4
  • Tres, Paul A., "Designing Plastic Parts for Assembly", 6th ed., 2006, ISBN 978-1-5699-0401-5
  • Grewell, David A., Benatar, Avraham, Park, Joon Bu, "Plastics and Composites Welding Handbook", 2003, ISBN 1-56990-313-1

plastic, welding, this, article, needs, additional, citations, verification, please, help, improve, this, article, adding, citations, reliable, sources, unsourced, material, challenged, removed, find, sources, news, newspapers, books, scholar, jstor, april, 20. This article needs additional citations for verification Please help improve this article by adding citations to reliable sources Unsourced material may be challenged and removed Find sources Plastic welding news newspapers books scholar JSTOR April 2010 Learn how and when to remove this message Plastic welding is welding for semi finished plastic materials and is described in ISO 472 1 as a process of uniting softened surfaces of materials generally with the aid of heat except for solvent welding Welding of thermoplastics is accomplished in three sequential stages namely surface preparation application of heat and pressure and cooling Numerous welding methods have been developed for the joining of semi finished plastic materials Based on the mechanism of heat generation at the welding interface welding methods for thermoplastics can be classified as external and internal heating methods 2 as shown in Fig 1 Fig 1 Classification of welding methods for semi finished polymeric materials 2 3 Production of a good quality weld does not only depend on the welding methods but also weldability of base materials Therefore the evaluation of weldability is of higher importance than the welding operation see rheological weldability for plastics Contents 1 Welding techniques 1 1 Hot gas welding 1 1 1 Welding rod 1 1 2 Heat sealing 1 1 3 Freehand welding 1 2 Speed tip welding 1 3 Extrusion welding 1 4 Contact welding 1 5 Hot plate welding 1 6 Non contact IR welding 1 7 High frequency welding 1 8 Induction welding 1 9 Injection welding 1 10 Ultrasonic welding 1 11 Friction welding 1 12 Spin welding 1 13 Laser welding 1 13 1 Transparent laser plastic welding 1 14 Solvent welding 2 Testing of plastic welds 2 1 Testing requirements 2 2 Destructive testing 2 2 1 Bend testing 2 2 2 Tensile testing 2 2 3 Impact testing 2 2 4 Creep test 2 3 Non destructive testing 2 3 1 Visual examination 2 3 2 X ray testing 2 3 3 Ultrasonic testing 2 3 4 High voltage leak testing 2 3 5 Leak tightness testing 3 See also 4 References 5 Further readingWelding techniques editA number of techniques are used for welding of semi finished plastic products as given below Hot gas welding edit Main article Hot gas welding Hot gas welding also known as hot air welding is a plastic welding technique using heat A specially designed heat gun called a hot air welder produces a jet of hot air that softens both the parts to be joined and a plastic filler rod all of which must be of the same or a very similar plastic Welding PVC to acrylic is an exception to this rule Hot air gas welding is a common fabrication technique for manufacturing smaller items such as chemical tanks water tanks heat exchangers and plumbing fittings In the case of webs and films a filler rod may not be used Two sheets of plastic are heated via a hot gas or a heating element and then rolled together This is a quick welding process and can be performed continuously Welding rod edit A plastic welding rod also known as a thermoplastic welding rod is a rod with circular or triangular cross section used to bind two pieces of plastic together They are available in a wide range of colors to match the base material s color Spooled plastic welding rod is known as spline An important aspect of plastic welding rod design and manufacture is the porosity of the material A high porosity will lead to air bubbles known as voids in the rods which decrease the quality of the welding The highest quality of plastic welding rods are therefore those with zero porosity which are called voidless Heat sealing edit Heat sealing is the process of sealing one thermoplastic to another similar thermoplastic using heat and pressure The direct contact method of heat sealing utilizes a constantly heated die or sealing bar to apply heat to a specific contact area or path to seal or weld the thermoplastics together A variety of heat sealers is available to join thermoplastic materials such as plastic films Hot bar sealer Impulse sealer etc Heat sealing is used for many applications including heat seal connectors thermally activated adhesives and film or foil sealing Common applications for the heat sealing process Heat seal connectors are used to join LCDs to PCBs in many consumer electronics as well as in medical and telecommunication devices Heat sealing of products with thermal adhesives is used to hold clear display screens onto consumer electronic products and for other sealed thermo plastic assemblies or devices where heat staking or ultrasonic welding is not an option due to part design requirements or other assembly considerations Heat sealing also is used in the manufacturing of bloodtest film and filter media for the blood virus and many other test strip devices used in the medical field today Laminate foils and films often are heat sealed over the top of thermoplastic medical trays Microtiter microwell plates bottles and containers to seal and or prevent contamination for medical test devices sample collection trays and containers used for food products 4 Medical and the Food Industries manufacturing Bag or flexible containers use heat sealing for either perimeter welding of the plastic material of the bags and or for sealing ports and tubes into the bags Freehand welding edit With freehand welding the jet of hot air or inert gas from the welder is placed on the weld area and the tip of the weld rod at the same time As the rod softens it is pushed into the joint and fuses to the parts This process is slower than most others but it can be used in almost any situation Speed tip welding edit With speed welding the plastic welder similar to a soldering iron in appearance and wattage is fitted with a feed tube for the plastic weld rod The speed tip heats the rod and the substrate while at the same time it presses the molten weld rod into position A bead of softened plastic is laid into the joint and the parts and weld rod fuse With some types of plastic such as polypropylene the melted welding rod must be mixed with the semi melted base material being fabricated or repaired These welding techniques have been improved over time and have been utilized for over 50 years by professional plastic fabricators and repairers internationally Speed tip welding method is a much faster welding technique and with practice can be used in tight corners A version of the speed tip gun is essentially a soldering iron with a broad flat tip that can be used to melt the weld joint and filler material to create a bond Extrusion welding edit Extrusion welding allows the application of bigger welds in a single weld pass It is the preferred technique for joining material over 6 mm thick Welding rod is drawn into a miniature hand held plastic extruder plasticized and forced out of the extruder against the parts being joined which are softened with a jet of hot air to allow bonding to take place Contact welding edit This is the same as spot welding except that heat is supplied with thermal conduction of the pincher tips instead of electrical conduction Two plastic parts are brought together where heated tips pinch them melting and joining the parts in the process Hot plate welding edit Main article Hot plate welding Related to contact welding this technique is used to weld larger parts or parts that have a complex weld joint geometry The two parts to be welded are placed in the tooling attached to the two opposing platens of a press A hot plate with a shape that matches the weld joint geometry of the parts to be welded is moved in position between the two parts The two opposing platens move the parts into contact with the hot plate until the heat softens the interfaces to the melting point of the plastic When this condition is achieved the hot plate is removed and the parts are pressed together and held until the weld joint cools and re solidifies to create a permanent bond Hot plate welding equipment is typically controlled pneumatically hydraulically or electrically with servo motors This process is used to weld automotive under hood components automotive interior trim components medical filtration devices consumer appliance components and other car interior components Non contact IR welding edit Main article IR welding Similar to hot plate welding non contact welding uses an infrared heat source to melt the weld interface rather than a hot plate This method avoids the potential for material sticking to the hot plate but is more expensive and more difficult to achieve consistent welds particularly on geometrically complex parts High frequency welding edit Main article High frequency welding High Frequency welding also known as Dielectric Sealing or Radio Frequency RF Heat Sealing is a very mature technology that has been around since the 1940s High frequency electromagnetic waves in the range of radio frequencies can heat certain polymers up to soften the plastics for joining Heated plastics under pressure weld together Heat is generated within the polymer by the rapid reorientation of some chemical dipoles of the polymer which means that the heating can be localized and the process can be continuous Only certain polymers which contain dipoles can be heated by RF waves in particular polymers with high loss power Among these PVC polyamides PA and acetates are commonly welded with this technology In practice two pieces of material are placed on a table press that applies pressure to both surface areas Dies are used to direct the welding process When the press comes together high frequency waves usually 27 120 MHz are passed through the small area between the die and the table where the weld takes place This high frequency radio frequency heats the plastic which welds under pressure taking the shape of the die RF welding is fast and relatively easy to perform produces a limited degradation of the polymer even welding thick layers does not create fumes requires a moderate amount of energy and can produce water air and bacteria proof welds Welding parameters are welding power heating and cooling time and pressure while temperature is generally not controlled directly Auxiliary materials can also be used to solve some welding problems This type of welding is used to connect polymer films used in a variety of industries where a strong consistent leak proof seal is required In the fabrics industry RF is most often used to weld PVC and polyurethane PU coated fabrics Other materials commonly welded using this technology are nylon PET PEVA EVA and some ABS plastics Exercise caution when welding urethane as it has been known to give off toxic cyanide gasses when melting Induction welding edit When an electrical insulator like a plastic is embedded with a material having high electrical conductivity like metals or carbon fibers induction welding can be performed The welding apparatus contains an induction coil that is energised with a radio frequency electric current This generates an electromagnetic field that acts on either an electrically conductive or a ferromagnetic workpiece In an electrically conductive workpiece the main heating effect is resistive heating which is due to induced currents called eddy currents Induction welding of carbon fiber reinforced thermoplastic materials is a technology commonly used in for instance the aerospace industry 5 In a ferromagnetic workpiece plastics can be induction welded by formulating them with metallic or ferromagnetic compounds called susceptors These susceptors absorb electromagnetic energy from an induction coil become hot and lose their heat energy to the surrounding material by thermal conduction Injection welding edit Injection welding is similar identical to extrusion welding except using certain tips on the handheld welder one can insert the tip into plastic defect holes of various sizes and patch them from the inside out The advantage is that no access is needed to the rear of the defect hole The alternative is a patch except that the patch can not be sanded flush with the original surrounding plastic to the same thickness PE and PP are most suitable for this type of process The Drader injectiweld is an example of such tool Ultrasonic welding edit Main article Ultrasonic welding In ultrasonic welding high frequency 15 kHz to 40 kHz low amplitude vibration is used to create heat by way of friction between the materials to be joined The interface of the two parts is specially designed to concentrate the energy for the maximum weld strength Ultrasonic can be used on almost all plastic material It is the fastest heat sealing technology available Friction welding edit Main article Friction welding In friction welding the two parts to be assembled are rubbed together at a lower frequency typically 100 300 Hz and higher amplitude typically 1 to 2 mm 0 039 to 0 079 in than ultrasonic welding The friction caused by the motion combined with the clamping pressure between the two parts creates the heat which begins to melt the contact areas between the two parts At this point the plasticized materials begin to form layers that intertwine with one another which therefore results in a strong weld At the completion of the vibration motion the parts remain held together until the weld joint cools and the melted plastic re solidifies The friction movement can be linear or orbital and the joint design of the two parts has to allow this movement Spin welding edit Main article Spin welding Spin welding is a particular form of frictional welding With this process one component with a round weld joint is held stationary while a mating component is rotated at high speed and pressed against the stationary component The rotational friction between the two components generates heat Once the joining surfaces reach a semi molten state the spinning component is stopped abruptly Force on the two components is maintained until the weld joint cools and re solidifies This is a common way of producing low and medium duty plastic wheels e g for toys shopping carts recycling bins etc This process is also used to weld various port openings into automotive under hood components Laser welding edit This technique requires one part to be transmissive to a laser beam and either the other part absorptive or a coating at the interface to be absorptive to the beam The two parts are put under pressure while the laser beam moves along the joining line The beam passes through the first part and is absorbed by the other one or the coating to generate enough heat to soften the interface creating a permanent weld Semiconductor diode lasers are typically used in plastic welding Wavelengths in the range of 808 nm to 980 nm can be used to join various plastic material combinations Power levels from less than 1W to 100W are needed depending on the materials thickness and desired process speed citation needed Diode laser systems have the following advantages in joining of plastic materials citation needed Cleaner than adhesive bonding No micro nozzles to get clogged No liquid or fumes to affect surface finish No consumables Higher throughput Can access work piece in challenging geometry High level of process control Requirements for high strength joints include adequate transmission through upper layer absorption by lower layer materials compatibility wetting good joint design clamping pressure joint area and lower power density citation needed Some materials that can be joined include polypropylene polycarbonate acrylic nylon and ABS citation needed Specific applications include sealing welding or joining of catheter bags medical containers automobile remote control keys heart pacemaker casings syringe tamper evident joints headlight or tail light assemblies pump housings and cellular phone parts citation needed Transparent laser plastic welding edit New fiber laser technology allows for the output of longer laser wavelengths with the best results typically around 2 000 nm significantly longer than the average 808 nm to 1064 nm diode laser used for traditional laser plastic welding citation needed Because these longer wavelengths are more readily absorbed by thermoplastics than the infrared radiation of traditional plastic welding it is possible to weld two clear polymers without any colorants or absorbing additives Common applications will mostly fall in the medical industry for devices like catheters and microfluidic devices The heavy use of transparent plastics especially flexible polymers like TPU TPE and PVC in the medical device industry makes transparent laser welding a natural fit Also the process requires no laser absorbing additives or colorants making testing and meeting biocompatibility requirements significantly easier Solvent welding edit Main article Solvent bonding This section needs additional citations for verification Please help improve this article by adding citations to reliable sources in this section Unsourced material may be challenged and removed Find sources Plastic welding news newspapers books scholar JSTOR November 2019 Learn how and when to remove this message In solvent welding a solvent is applied which can temporarily dissolve the polymer at room temperature When this occurs the polymer chains are free to move in the liquid and can mingle with other similarly dissolved chains in the other component Given sufficient time the solvent will permeate through the polymer and out into the environment so that the chains lose their mobility This leaves a solid mass of entangled polymer chains which constitutes a solvent weld This technique is commonly used for connecting PVC and ABS pipe as in household plumbing The gluing together of plastic polycarbonate polystyrene or ABS models is also a solvent welding process Dichloromethane methylene chloride can solvent weld polycarbonate and polymethylmethacrylate It is a primary ingredient in some solvent cements 6 ABS plastic is typically welded with acetone based solvents which are often sold as paint thinners or in smaller containers as nail polish remover citation needed Solvent welding is a common method in plastics fabrication and used by manufacturers of in store displays brochure holders presentation cases and dust covers Another popular use of solvents in the hobby segment is model building from injection molded kits for scale models of aircraft ships and cars which predominantly use polystyrene plastic Testing of plastic welds editIn order to test plastic welds there are several requirements for both the inspector as well as the test method Furthermore there are two different types of testing weld quality These two types are destructive and non destructive testing Destructive testing serves to qualify and quantify the weld joint whereas nondestructive testing serves to identify anomalies discontinuities cracks and or crevices As the names of these two tests implies destructive testing will destroy the part that is being tested while nondestructive testing enables the test piece to be used afterwards There are several methods available in each of these types This section outlines some requirements of testing plastic welds as well as the different types of destructive and non destructive methods that are applicable to plastic welding and go over some of the advantages and disadvantages Testing requirements edit Some standards like the American Welding Society AWS require the individuals who are conducting the inspection or test to have a certain level of qualification For example AWS G1 6 is the Specification for the Qualification of Plastic Welding Inspectors for Hot Gas Hot Gas Extrusion and Heated Tool Butt Thermoplastic Welds This particular standard dictates that in order to inspect the plastic welds the inspector needs one of 3 different qualification levels These levels are the Associate Plastics Welding Inspector APWI Plastics Welding Inspector PWI and Senior Plastics Welding Inspector SPWI Each of these levels have different responsibilities For example the APWI has to have direct supervision of a PWI or SPWI in order to conduct the inspection or prepare a report These three different levels of certification also have different capability requirements education requirements and examination requirements Additionally they must be able to maintain that qualification every 3 years 7 Destructive testing edit Bend testing edit Main article Three point flexural test The bend test uses a ram to bend the test coupon to a desired degree This test setup is shown in Figure 2 nbsp Figure 2 Bend Test Setup 8 A list of the minimum bend angles and ram displacements for different plastic materials can be found in the DVS Standards DVS2203 1 and DVS2203 5 Some of the ram speeds bend angle and displacement information from DVS2203 1 are shown in Table 1 and Table 2 Table 1 Ram Speeds of Different Materials 8 Material Test Speed mm min High Density Polyethylene 50 Polypropylene PP R 50 Polypropylene PP H PP B 20 Polyvinylidene Fluoride 20 Polyvinyl Chloride Unplasticized 10 Table 2 Bend Angle and Displacement 8 Thickness of Test Specimen s mm Bend Angle deg Ram Displacement mm 3 lt s 5 160 60 5 lt s 15 160 70 16 lt s 20 160 85 21 lt s 25 160 170 26 lt s 30 160 150 Some of the main advantages of the bend test are it provides qualitative data for tensile compressive and shear strain These results typically lead to a higher confidence level in the quality of the weld joint and process In contrast some of the disadvantages are it requires multiple test pieces It is typically recommended to use a minimum of 6 different test samples Another disadvantage is that it does not provide specific values for evaluating the joint design Moreover large amounts of effort may need to go into preparing the part for testing This could cause an increase in cost and schedule depending on the complexity of the part Lastly like all destructive tests the part and or weld seam is destroyed and cannot be used 9 Tensile testing edit Main article Tensile testing When conducting the tensile test a test piece is pulled until it breaks This test is quantitative and will provide the ultimate tensile strength strain as well as the energy to failure if it has extensometers attached to the sample Additionally the results from a tensile test cannot be transferable to that of a creep test 10 The rate at which the specimen is pulled depends on the material Additionally the shape of the specimen is also critical 9 DVS2203 5 and AWS G1 6 are great sources for providing these details Examples of the shapes are shown in Figure 3 through Figure 5 Additionally the testing speed per material is shown in Table 3 nbsp Figure 3 Tensile Test Specimen Shape 1 10 nbsp Figure 4 Tensile Test Specimen Shape 2 10 Tensile Test Speed for different plastics 10 Material Testing Speed mm min PE 50 10 PP R 50 10 PA 12 50 10 PP H 20 10 PP B 20 10 PVDF 20 10 PE electrically conductive 20 10 E CTFE 20 10 PVC U 10 20 PVC C 10 20 nbsp Figure 5 Tensile Test Specimen Shape 3 10 One advantage of the tensile test is that it provides quantitative data of the weld for both weld seam and the base material Additionally the tensile test is easy to conduct A major disadvantage of this testing is the amount of preparation required to conduct the test Another disadvantage is that it does not provide the long term weld performance Additionally since this is also a type of destructive test the part is destroyed in order to collect this data 9 Impact testing edit Also known as the Tensile Impact Test the Impact Test uses a specimen that is clamped into a pendulum The test specimen looks like the one shown in Figure 4 The pendulum swings down and strikes the specimen against an anvil breaking the specimen This test enables the impact energy to be determined for the weld seam and base material Additionally the permanent fracture elongation can be calculated by measuring the post test specimen length The main advantage of this test is that quantitative data is obtained Another advantage is that it is easy to set up The disadvantages are that it too can have a great deal of preparation in order to conduct this test Also like the tensile test there is not a long term weld performance determined and the part is destroyed 9 Creep test edit There are two types of creep tests the Tensile Creep Test and the Creep Rupture Test Both creep tests look at the long term weld performance of the test specimen These tests are typically conducted in a medium at a constant temperature and constant stress This test requires a minimum of 6 specimens in order to obtain enough data to conduct a statistical analysis 11 This test is advantageous in that it provides quantitative data on the long term weld performance however it has its disadvantages as well There is a lot effort that needs to go into preparing the samples and recording where exactly the specimen came from and the removal method used This is critical because how the specimen is removed from the host part can greatly influence the test results Also there has to be strict control of the test environment A deviation in the medium s temperature can cause the creep rupture time to vary drastically In some cases a temperature change of 1 degree Celsius affected the creep rupture time by 13 9 Lastly this test is again a destructive test so the host part will be destroyed by conducting this type of test Non destructive testing edit Visual examination edit Visual inspection just like the name implies is a visual investigation of the weldment The inspector is typically looking for visual indications such as discolorations weld defects discontinuities porosity notches scratches etc Typically visual inspection is broken down into different categories or groups for the qualifying inspection criteria These groupings may vary among standards and each group has a certain level of imperfections that they consider acceptable There are 5 tables and a chart found in DVS Standard DVS2202 1 that show different types of defects found by visual examination and their permissible acceptance criteria 12 Visual inspection is very advantageous in the fact that it is quick easy inexpensive and requires very simple tools and gauges in order to conduct Because it is so quick it is typically required to have a weld pass visual inspection prior to being able to have any additional nondestructive test conducted to the specimen In contrast the inspection needs to be completed by someone who has a lot of experience and skill Additionally this type of test will not give any data into the quality of the weld seam Because of the low cost if a part is suspected to have issues follow on testing can be conducted without much initial investment 9 13 X ray testing edit X ray testing of plastics is similar to that of metal weldments but uses much lower radiation intensity due to the plastics having a lower density than metals The x ray testing is used to find imperfections that are below the surface These imperfections include porosity solid inclusions voids crazes etc The x ray transmits radiation through the tested object onto a film or camera This film or camera will produce an image The varying densities of the object will show up as different shades in the image thus showing where the defects are located One of the advantages of X ray is that it provides a way to quickly show the flaws both on the surface and inside the weld joint Additionally the X ray can be used on a wide range of materials They can be used to create a record for the future One of the disadvantages of X ray is that it is costly and labor intensive Another is that it cannot be used in the evaluation of the weld seam quality or optimize the process parameters Additionally if the discontinuity is not aligned properly with the radiation beam it can be difficult to detect A fourth disadvantage is that access to both sides of the component being measured is required Lastly it presents a health risk due to the radiation that is transmitted during the X ray process 9 13 Ultrasonic testing edit Main article Ultrasonic testing Ultrasonic testing utilizes high frequency sound waves passing through the weld The waves are reflected or refracted if they hit an indication The reflected or refracted wave will have a different amount of time it requires to travel from the transmitter to the receiver than it will if an indication was not present This change in time is how the flaws are detected The first advantage that ultrasonic testing provides is that it allows for a relatively quick detection of the flaws inside of the weld joint This test method also can detect flaws deep inside the part Additionally it can be conducted with access from only one side of the part In contrast there are several disadvantages of using ultrasonic testing The first is that it cannot be used to optimize the process parameters or evaluate the seam quality of the weld Secondly it is costly and labor intensive It also requires experienced technicians to conduct the test Lastly there are material limitations with plastics due to transmission limitations of the ultrasonic waves through some of the plastics 9 13 The image in Figure 6 shows an example of ultrasonic testing nbsp Figure 6 Ultrasonic Inspection Flaw Finding High voltage leak testing edit High voltage testing is also known as spark testing This type of testing utilizes electrically conductive medium to coat the weld After the weld is coated the weld is exposed to a high voltage probe This test shows an indication of a leak in the weld when an arc is observed through the weld This type of testing is advantageous in the fact that it allows for quick detection of the flaws inside the weld joint and that you only have to have access to one side of the weld One disadvantage with this type of testing is that there is not a way to evaluate the weld seam quality Additionally the weld has to be coated with conductive material 9 Leak tightness testing edit Leak Tightness Testing or Leak Testing utilizes either liquid or gas to pressurize a part This type of testing is typically conducted on tubes containers and vessels Another way to leak test one of these structures is to apply a vacuum to it One of the advantages is that it is a quick simple way for the weld flaw to be detected Additionally it can be used on multiple materials and part shapes On the other hand it has a few disadvantages Firstly there is not a way to evaluate the weld seam quality Secondly it has an explosion hazard associated with it if over pressurization occurs during testing Last it is limited to tubular structures 9 See also editButanone Electrofusion Heat sealer Rheological weldability for semi finished polymer parts Thermoplastic stakingReferences edit Plastics Vocabulary ISO 472 International Organization for Standardization Switzerland 1999 a href Template Cite journal html title Template Cite journal cite journal a Cite journal requires journal help a b Balkan Onur Demirer Halil Ezdesir Ayhan Yildirim Huseyin 2008 Effects of welding procedures on mechanical and morphological properties of hot gas butt welded PE PP and PVC sheets Polymer Engineering and Science 48 4 732 doi 10 1002 pen 21014 ISSN 1548 2634 Vijay K Stokes 1989 Joining methods for plastics and plastic composites An overview Polymer Engineering amp Science 29 19 1310 doi 10 1002 pen 760291903 ISSN 1548 2634 Crawford Lance January February 2013 Port Sealing An Effective Heat Sealing Solution Plastic Decorating Magazine Archived from the original on 2018 05 15 Retrieved 2013 04 26 Induction Welding of Reinforced Thermoplastics KVE composites group Archived from the original on 2015 06 23 SDS SCIGRIP 3 Solvent Cement for Bonding Acrylics PDF Retrieved 16 November 2019 AWS Standard G1 6 2006 Specification for the Qualification of Plastic Welding Inspectors for Hot Gas Hot Gas Extrusion and Heated Tool Butt Thermoplastic Welds 1st Edition American Welding Society a b c DVS 2203 5 Testing of welded joints of thermoplastic materials Technical Bend Test 1999 DVS Media GmbH Dusseldorf Germany a b c d e f g h i j Plastics and composites welding handbook Grewell David A Benatar Avraham Park Joon Bu Munich Hanser Gardener 2003 ISBN 1569903131 OCLC 51728694 a href Template Cite book html title Template Cite book cite book a CS1 maint others link a b c d e DVS 2203 2 Testing of welded joints between panels and pipes made of thermoplastics Tensile Test 2010 DVS Media GmbH Dusseldorf Germany DVS 2203 4 Testing of welded joints of thermoplastic panels and pipes Tensile creep test for resistance to slow crack growth in the two notch creep test 2NCT 2016 DVS Media GmbH Dusseldorf Germany DVS 2202 1 Imperfections in thermoplastic welding joints features descriptions evaluation 1989 DVS Media GmbH Dusseldorf Germany a b c AWS Standard B1 10M B1 10 2016 Guide for the Nondestructive Examination of Welds 5th Edition American Welding Society Further reading editJ Alex Neumann and Frank J Bockoff Welding of Plastics 1959 Reinhold publishing Safety in the use of Radiofrequency Dielectric Heaters and Sealers ISBN 92 2 110333 1 Michael J Troughton Handbook of Plastics Joining A Practical Guide 2nd ed 2008 ISBN 978 0 8155 1581 4 Tres Paul A Designing Plastic Parts for Assembly 6th ed 2006 ISBN 978 1 5699 0401 5 Grewell David A Benatar Avraham Park Joon Bu Plastics and Composites Welding Handbook 2003 ISBN 1 56990 313 1 Retrieved from https en wikipedia org w index php title Plastic welding amp oldid 1194694308, wikipedia, wiki, book, books, library,

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