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Trailer connectors in North America

A number of standards prevail in North America, or parts of it, for trailer connectors, the electrical connectors between vehicles and the trailers they tow that provide a means of control for the trailers.

Overview edit

 


Symbol Guide edit

Example Description
 
Socket
 
Pin

Introduction edit

In North American, but most commonly the USA market, it is very common for brake lights and turn signals to be combined.

On cars and light trucks (listed below as Light Vehicles) there is no formal standard, instead there is an accepted standard. However, you can not be entirely sure until you have measured the current connector on the vehicle and trailer that they fit each other.

Heavy Vehicles are standardized through SAE J560 which is similar to ISO 1185.

Note that different color coding can be used for certain functions, which means that you can not trust the colors mentioned here without measuring the contact and wiring from case to case. In some cases – as in the flat 4-pin or 5-pin connector – it is fairly obvious which color that is connected to which pin.

In case you have a vehicle that separates the left and right side position lights into 58L and 58R – like many German cars – it is advisable to choose 58L to feed the taillights. These two circuits shall not be merged because it can create problems in the towing vehicle. If you want to be more advanced you can make a simple connection with two diodes that provide balanced load of the circuits. Note that the diodes have to be able to handle high currents or that they are used to control a relay which in turn feeds the trailer. If you have a trailer with a lot of lights the diode and relay wiring is preferred, but if you have a trailer with a simple light arrangement it is usually sufficient to wire to 58L.

 

In market there are many special converters[1][2][3] that solves the problem of connecting a car with European wiring to a trailer with North American wiring. What most of these converters do is to bring together the turn signals and stop lamp signal from a three-wire solution using 54, L and R into a two-wire solution using L54 and R54 according to DIN where brake light and turn indicator uses the same wire and bulb for each side. These converters usually don't handle the case of separate position light circuits for left and right side in the towing vehicle.

Heavy duty vehicles – SAE J560 edit

 
7-pin trailer connector according to ISO 1185/SAE J560 (Towing vehicle side)

Physical design according to standard ISO 1185[4] / SAE J560.[5][6]

The plug for SAE J560 is physically identical to the connector ISO 1185. The difference is that J560 indicates that the voltage must be 12 V and that wire areas shall be larger due to the higher currents needed when using 12 V compared to 24 V. Some of the pins in the connector have also a slightly different function.

The functional differences are small, but the difference in voltage and current requirements makes the SAE J560 and ISO 1185 incompatible without the use of additional equipment in the form of voltage converters. It is also necessary to pay particular attention to pin 7.

Note that the SAE J560 connector is not controlling the brakes. SAE J560 is typically used on heavy duty trucks and trailers with pneumatic brakes where only the power to the ABS unit and indication of braking by brake light signal is required. The brakes themselves are controlled using air pressure.

SAE J560 was introduced in 1951, which means that older heavy duty vehicles (vintage) may have other connectors.

# DIN Signal Color Rec. cross-section Notes
mm² AWG
1 31 Ground (-) White 10 8
2 58 or 58L Clearance lamps/Outline marker lamps, Side marker lamps, identification lamps Black 4 12
3 L Left Turn Signal Yellow 4 12
4 54 Stop lamps Red 6 10
5 R Right Turn Signal Green 4 12
6 58 or 58R Tail lamps, registration plate lamp Brown 4 12
7 Power to ABS brakes, auxiliary equipment Blue 6 10 [SAE_J560 1]

The following supplementary information exists for the connector:

  1. ^ Area for pin 7 shall be at least 10 AWG according to DOT till 10 AWG.[7]

Light vehicles, common connector types edit

Light vehicles use a plethora of contacts,[8][9][10] but among these are two that are most common:

  • 4-pin flat connector, often used for simpler trailers.
  • 7-pin round blade connector, often used in caravans/RVs etc.

Due to this there are unified vehicle outlets on the market that combine these two into a single module.

7-pin round blade connector (SAE J2863) edit

 
7-pin blade connector (Towing vehicle side)

This is common for RVs and other large trailers which have additional loads beyond the basic for tail lights and brake/turn signals. The standard is defined by SAE J2863, Automotive Trailer Tow Connector.

# DIN Signal Color Rec. cross-section Notes
mm² AWG
31 Ground connected to chassis White 4 12
L54 Left Turn Signal, Stop lamps Yellow 1.5 16
58 Tail lamps, clearance lamps/outline marker lamps and registration plate lamp Brown 1.5 16
15 +12 V via ignition lock Black 4 12
R54 Right Turn Signal, Stop lamps Green 1.5 16
Electric brake control Blue 4 12
Reversing lamps, control current to block surge brakes when reversing. Purple 1.5 16

6-pin round connector edit

 
6-pin round connector (Towing vehicle side)

This contact occurs on medium duty trailers that have both reverse lights and electric brakes.

# DIN Signal Color Rec. cross-section Notes
mm² AWG
31 Ground White 4 12
L54 Left Turn Signal, Stop lamps Yellow 1.5 16
Reversing lamps, control current to block surge brakes when reversing. Purple 1.5 16
R54 Right Turn Signal, Stop lamps Green 1.5 16
Electric brake control Blue 4 12
58 Tail lamps, clearance lamps/outline marker lamps and registration plate lamp Brown 1.5 16

Flat 5-pin connector edit

 
Flat 5-pin connector (Towing vehicle side)

This contact is not as common, but is compatible with the 4-pin connector in the way that a towing vehicle with this connector can be connected to a trailer with the 4-pin flat plug.

The extra connection is often used to block the surge brakes when reversing with the trailer.

# DIN Signal Color Rec. cross-section Notes
mm² AWG
31 Ground connected to chassis White 1.5 16
58 Tail lamps, clearance lamps/outline marker lamps and registration plate lamp Brown 1.0 18
L54 Left Turn Signal, Stop lamps Yellow 1.0 18
R54 Right Turn Signal, Stop lamps Green 1.0 18
Reversing lamps, control current to block surge brakes when reversing. Purple 1.0 18

Flat 4-pin connector edit

 
Flat 4-pin connector (Towing vehicle side)

This contact is one of the most frequent contacts on the trucks in North America. It contains the minimum necessary signals for complying with regulatory requirements in the United States.

# DIN Signal Color Rec. cross-section Notes
mm² AWG
31 Ground connected to chassis White 1.5 16
58 Tail lamps, clearance lamps/outline marker lamps and registration plate lamp Brown 1.0 18
L54 Left Turn Signal, Stop lamps Yellow 1.0 18
R54 Right Turn Signal, Stop lamps Green 1.0 18

Less common connectors edit

These contacts are less common, and the wiring of these may differ from what is listed here, as well as Application area. The contacts can be for example be used for task lighting, etc.

SAE J560-like, type 1 edit

 
7-pin SAE J560-like, type 1 (Towing vehicle side)

Although this has physical similarities to SAE J560, it is not electrically compatible and should be avoided. Wiring should be made in accordance with SAE J560 instead to avoid problems.

# DIN Signal Color Rec. cross-section Notes
mm² AWG
1 31 Ground connected to chassis White 10 8
2 15 +12 V via ignition lock Black 10 8
3 L54 Left Turn Signal, Stop lamps Yellow 4 12
4 Reversing lamps, control current to block surge brakes when reversing. Red or Purple 6 10
5 R54 Right Turn Signal, Stop lamps Green 4 12
6 58 Tail lamps, clearance lamps/outline marker lamps and registration plate lamp Brown 4 12
7 Electric brake control Blue 6 10

SAE J560-like, type 2 edit

 
7-pin SAE J560-like, type 2 (Towing vehicle side)

Although this has physical similarities to SAE J560 is not electrically compatible, and shall be avoided. Wiring shall be in accordance with SAE J560 instead to avoid problems.

# DIN Signal Color Rec. cross-section Notes
mm² AWG
1 31 Ground connected to chassis White 10 8
2 Reversing lamps, control current to block surge brakes when reversing. Red or Purple 6 10
3 L54 Left Turn Signal, Stop lamps Yellow 4 12
4 15 +12 V via ignition lock Black 10 8
5 R54 Right Turn Signal, Stop lamps Green 4 12
6 58 Tail lamps, clearance lamps/outline marker lamps and registration plate lamp Brown 4 12
7 Electric brake control Blue 6 10

6-pin rectangular connector edit

 
6-pin rectangular connector (Towing vehicle side)

Because this connector has pins in two rows, it is not backwards compatible with the 4-pin and 5-pin flat connectors.

# DIN Signal Color Rec. cross-section Notes
mm² AWG
31 Ground connected to chassis White 4 12
Electric brake control Blue 4 12
15 +12 V via ignition lock Red 4 12
R54 Right Turn Signal, Stop lamps Green 1.5 16
58 Tail lamps, clearance lamps/outline marker lamps and registration plate lamp Brown 1.5 16
L54 Left Turn Signal, Stop lamps Yellow 1.5 16

5-pin round connector edit

 
5-pin round connector (Towing vehicle side)

This contact is less common, and may have completely different wiring than that shown here. The wiring is same as for the 6-pin round connector with center pin (Reversing lamps) excluded.

# DIN Signal Color Rec. cross-section Notes
mm² AWG
31 Ground connected to chassis White 4 12
L54 Left Turn Signal, Stop lamps Yellow 1.5 16
R54 Right Turn Signal, Stop lamps Green 1.5 16
Electric brake control Blue 4 12
58 Tail lamps, clearance lamps/outline marker lamps and registration plate lamp Brown 1.5 16

4-pin round connector edit

 
4-pin round connector (Towing vehicle side)

This connector is available in some cases instead of the flat 4-pin connector. It is less common on the U.S.-built vehicles, than 4-pin flat connector, but is still used in the older truck and SUV setups. A distinctive feature of the trailers that require this type of connector is the fact that they do not have their own braking system and stop along with the towing vehicle.[11]

# DIN Signal Color Rec. cross-section Notes
mm² AWG
31 Ground connected to chassis White 1.5 16
L54 Left Turn Signal, Stop lamps Yellow 1.0 18
R54 Right Turn Signal, Stop lamps Green 1.0 18
58 Tail lamps, clearance lamps/outline marker lamps and registration plate lamp Brown 1.0 18

3-pin round connector – DIN9680 edit

Introduced by John Deere for agricultural hardware,[12] then used for other purposes, like yachts and general electric cables.

# DIN Signal Color Rec. cross-section Notes
mm² AWG
15/30 +12 V Red 2.5 ?
31 Ground connected to chassis Black 2.5 ?
82 +12 V wire after relay (lock in) Red ? ?

See also edit

References edit

  1. ^ "Tail Light Converters".
  2. ^ "U-Haul Wiring & lights".
  3. ^ "Autozone Tail Light Converter".
  4. ^ "ISO 1185:2003".
  5. ^ "SAE J560: Primary and Auxiliary Seven Conductor Electrical Connector for Truck-Trailer Jumper Cable".
  6. ^ "SAE J560 Colour Code and Functions".
  7. ^ "Philatron Stallion Socket".
  8. ^ "Trailer Wiring Diagrams".
  9. ^ "6 - Wiring/Electrical". Hitches and Towing 101.
  10. ^ "HOPKINS™ TRAILER WIRING DIAGRAM" (PDF).
  11. ^ "Trailer Lights: Wiring & Connections". BullyUSA. July 2018.
  12. ^ "Fitting Electrical Socket to Tractor". June 2020.

trailer, connectors, north, america, this, article, contains, instructions, advice, content, please, help, rewrite, content, that, more, encyclopedic, move, wikiversity, wikibooks, wikivoyage, november, 2019, number, standards, prevail, north, america, parts, . This article contains instructions advice or how to content Please help rewrite the content so that it is more encyclopedic or move it to Wikiversity Wikibooks or Wikivoyage November 2019 A number of standards prevail in North America or parts of it for trailer connectors the electrical connectors between vehicles and the trailers they tow that provide a means of control for the trailers Contents 1 Overview 1 1 Symbol Guide 2 Introduction 3 Heavy duty vehicles SAE J560 4 Light vehicles common connector types 4 1 7 pin round blade connector SAE J2863 4 2 6 pin round connector 4 3 Flat 5 pin connector 4 4 Flat 4 pin connector 5 Less common connectors 5 1 SAE J560 like type 1 5 2 SAE J560 like type 2 5 3 6 pin rectangular connector 5 4 5 pin round connector 5 5 4 pin round connector 5 6 3 pin round connector DIN9680 6 See also 7 ReferencesOverview edit nbsp Symbol Guide edit Example Description nbsp Socket nbsp PinIntroduction editIn North American but most commonly the USA market it is very common for brake lights and turn signals to be combined On cars and light trucks listed below as Light Vehicles there is no formal standard instead there is an accepted standard However you can not be entirely sure until you have measured the current connector on the vehicle and trailer that they fit each other Heavy Vehicles are standardized through SAE J560 which is similar to ISO 1185 Note that different color coding can be used for certain functions which means that you can not trust the colors mentioned here without measuring the contact and wiring from case to case In some cases as in the flat 4 pin or 5 pin connector it is fairly obvious which color that is connected to which pin In case you have a vehicle that separates the left and right side position lights into 58L and 58R like many German cars it is advisable to choose 58L to feed the taillights These two circuits shall not be merged because it can create problems in the towing vehicle If you want to be more advanced you can make a simple connection with two diodes that provide balanced load of the circuits Note that the diodes have to be able to handle high currents or that they are used to control a relay which in turn feeds the trailer If you have a trailer with a lot of lights the diode and relay wiring is preferred but if you have a trailer with a simple light arrangement it is usually sufficient to wire to 58L nbsp In market there are many special converters 1 2 3 that solves the problem of connecting a car with European wiring to a trailer with North American wiring What most of these converters do is to bring together the turn signals and stop lamp signal from a three wire solution using 54 L and R into a two wire solution using L54 and R54 according to DIN where brake light and turn indicator uses the same wire and bulb for each side These converters usually don t handle the case of separate position light circuits for left and right side in the towing vehicle Heavy duty vehicles SAE J560 edit nbsp 7 pin trailer connector according to ISO 1185 SAE J560 Towing vehicle side Physical design according to standard ISO 1185 4 SAE J560 5 6 The plug for SAE J560 is physically identical to the connector ISO 1185 The difference is that J560 indicates that the voltage must be 12 V and that wire areas shall be larger due to the higher currents needed when using 12 V compared to 24 V Some of the pins in the connector have also a slightly different function The functional differences are small but the difference in voltage and current requirements makes the SAE J560 and ISO 1185 incompatible without the use of additional equipment in the form of voltage converters It is also necessary to pay particular attention to pin 7 Note that the SAE J560 connector is not controlling the brakes SAE J560 is typically used on heavy duty trucks and trailers with pneumatic brakes where only the power to the ABS unit and indication of braking by brake light signal is required The brakes themselves are controlled using air pressure SAE J560 was introduced in 1951 which means that older heavy duty vehicles vintage may have other connectors DIN Signal Color Rec cross section Notesmm AWG1 31 Ground White 10 82 58 or 58L Clearance lamps Outline marker lamps Side marker lamps identification lamps Black 4 123 L Left Turn Signal Yellow 4 124 54 Stop lamps Red 6 105 R Right Turn Signal Green 4 126 58 or 58R Tail lamps registration plate lamp Brown 4 127 Power to ABS brakes auxiliary equipment Blue 6 10 SAE J560 1 The following supplementary information exists for the connector Area for pin 7 shall be at least 10 AWG according to DOT till 10 AWG 7 Light vehicles common connector types editLight vehicles use a plethora of contacts 8 9 10 but among these are two that are most common 4 pin flat connector often used for simpler trailers 7 pin round blade connector often used in caravans RVs etc Due to this there are unified vehicle outlets on the market that combine these two into a single module 7 pin round blade connector SAE J2863 edit nbsp 7 pin blade connector Towing vehicle side This is common for RVs and other large trailers which have additional loads beyond the basic for tail lights and brake turn signals The standard is defined by SAE J2863 Automotive Trailer Tow Connector DIN Signal Color Rec cross section Notesmm AWG31 Ground connected to chassis White 4 12L54 Left Turn Signal Stop lamps Yellow 1 5 1658 Tail lamps clearance lamps outline marker lamps and registration plate lamp Brown 1 5 1615 12 V via ignition lock Black 4 12R54 Right Turn Signal Stop lamps Green 1 5 16Electric brake control Blue 4 12Reversing lamps control current to block surge brakes when reversing Purple 1 5 166 pin round connector edit nbsp 6 pin round connector Towing vehicle side This contact occurs on medium duty trailers that have both reverse lights and electric brakes DIN Signal Color Rec cross section Notesmm AWG31 Ground White 4 12L54 Left Turn Signal Stop lamps Yellow 1 5 16Reversing lamps control current to block surge brakes when reversing Purple 1 5 16R54 Right Turn Signal Stop lamps Green 1 5 16Electric brake control Blue 4 1258 Tail lamps clearance lamps outline marker lamps and registration plate lamp Brown 1 5 16Flat 5 pin connector edit nbsp Flat 5 pin connector Towing vehicle side This contact is not as common but is compatible with the 4 pin connector in the way that a towing vehicle with this connector can be connected to a trailer with the 4 pin flat plug The extra connection is often used to block the surge brakes when reversing with the trailer DIN Signal Color Rec cross section Notesmm AWG31 Ground connected to chassis White 1 5 1658 Tail lamps clearance lamps outline marker lamps and registration plate lamp Brown 1 0 18L54 Left Turn Signal Stop lamps Yellow 1 0 18R54 Right Turn Signal Stop lamps Green 1 0 18Reversing lamps control current to block surge brakes when reversing Purple 1 0 18Flat 4 pin connector edit nbsp Flat 4 pin connector Towing vehicle side This contact is one of the most frequent contacts on the trucks in North America It contains the minimum necessary signals for complying with regulatory requirements in the United States DIN Signal Color Rec cross section Notesmm AWG31 Ground connected to chassis White 1 5 1658 Tail lamps clearance lamps outline marker lamps and registration plate lamp Brown 1 0 18L54 Left Turn Signal Stop lamps Yellow 1 0 18R54 Right Turn Signal Stop lamps Green 1 0 18Less common connectors editThese contacts are less common and the wiring of these may differ from what is listed here as well as Application area The contacts can be for example be used for task lighting etc SAE J560 like type 1 edit nbsp 7 pin SAE J560 like type 1 Towing vehicle side Although this has physical similarities to SAE J560 it is not electrically compatible and should be avoided Wiring should be made in accordance with SAE J560 instead to avoid problems DIN Signal Color Rec cross section Notesmm AWG1 31 Ground connected to chassis White 10 82 15 12 V via ignition lock Black 10 83 L54 Left Turn Signal Stop lamps Yellow 4 124 Reversing lamps control current to block surge brakes when reversing Red or Purple 6 105 R54 Right Turn Signal Stop lamps Green 4 126 58 Tail lamps clearance lamps outline marker lamps and registration plate lamp Brown 4 127 Electric brake control Blue 6 10SAE J560 like type 2 edit nbsp 7 pin SAE J560 like type 2 Towing vehicle side Although this has physical similarities to SAE J560 is not electrically compatible and shall be avoided Wiring shall be in accordance with SAE J560 instead to avoid problems DIN Signal Color Rec cross section Notesmm AWG1 31 Ground connected to chassis White 10 82 Reversing lamps control current to block surge brakes when reversing Red or Purple 6 103 L54 Left Turn Signal Stop lamps Yellow 4 124 15 12 V via ignition lock Black 10 85 R54 Right Turn Signal Stop lamps Green 4 126 58 Tail lamps clearance lamps outline marker lamps and registration plate lamp Brown 4 127 Electric brake control Blue 6 106 pin rectangular connector edit nbsp 6 pin rectangular connector Towing vehicle side Because this connector has pins in two rows it is not backwards compatible with the 4 pin and 5 pin flat connectors DIN Signal Color Rec cross section Notesmm AWG31 Ground connected to chassis White 4 12Electric brake control Blue 4 1215 12 V via ignition lock Red 4 12R54 Right Turn Signal Stop lamps Green 1 5 1658 Tail lamps clearance lamps outline marker lamps and registration plate lamp Brown 1 5 16L54 Left Turn Signal Stop lamps Yellow 1 5 165 pin round connector edit nbsp 5 pin round connector Towing vehicle side This contact is less common and may have completely different wiring than that shown here The wiring is same as for the 6 pin round connector with center pin Reversing lamps excluded DIN Signal Color Rec cross section Notesmm AWG31 Ground connected to chassis White 4 12L54 Left Turn Signal Stop lamps Yellow 1 5 16R54 Right Turn Signal Stop lamps Green 1 5 16Electric brake control Blue 4 1258 Tail lamps clearance lamps outline marker lamps and registration plate lamp Brown 1 5 164 pin round connector edit nbsp 4 pin round connector Towing vehicle side This connector is available in some cases instead of the flat 4 pin connector It is less common on the U S built vehicles than 4 pin flat connector but is still used in the older truck and SUV setups A distinctive feature of the trailers that require this type of connector is the fact that they do not have their own braking system and stop along with the towing vehicle 11 DIN Signal Color Rec cross section Notesmm AWG31 Ground connected to chassis White 1 5 16L54 Left Turn Signal Stop lamps Yellow 1 0 18R54 Right Turn Signal Stop lamps Green 1 0 1858 Tail lamps clearance lamps outline marker lamps and registration plate lamp Brown 1 0 183 pin round connector DIN9680 edit Introduced by John Deere for agricultural hardware 12 then used for other purposes like yachts and general electric cables DIN Signal Color Rec cross section Notesmm AWG15 30 12 V Red 2 5 31 Ground connected to chassis Black 2 5 82 12 V wire after relay lock in Red See also editTrailer connector Trailer connectors in Australia Trailer connectors in Europe ISO standards for trailer connectors Trailer connectors in military organizationsReferences edit Tail Light Converters U Haul Wiring amp lights Autozone Tail Light Converter ISO 1185 2003 SAE J560 Primary and Auxiliary Seven Conductor Electrical Connector for Truck Trailer Jumper Cable SAE J560 Colour Code and Functions Philatron Stallion Socket Trailer Wiring Diagrams 6 Wiring Electrical Hitches and Towing 101 HOPKINS TRAILER WIRING DIAGRAM PDF Trailer Lights Wiring amp Connections BullyUSA July 2018 Fitting Electrical Socket to Tractor June 2020 Retrieved from https en wikipedia org w index php title Trailer connectors in North America amp oldid 1199031178, wikipedia, wiki, book, books, library,

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