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Sydney Trains K set

The Sydney Trains K sets are a class of electric multiple units that currently operate on the Sydney Trains network. Built by A Goninan & Co, the K sets first entered service in 1981 operating under the State Rail Authority, and later CityRail. The carriages are of stainless steel, double deck construction and share much of their design with the older S sets. All of the 40 K sets originally built (160 carriages) remain in service and are currently the oldest in the Sydney Trains fleet.

K set
Refurbished vestibule
In service1981–present
ManufacturerA Goninan & Co
Built atBroadmeadow
Constructed1981–1985
Refurbishedlate 1990s
Number built160 carriages
Number in service160 carriages
SuccessorConverted H sets
Formation4-car sets
Fleet numbers
  • C3501–C3580
  • D4096–D4099
  • T4171–T4246
  • K60–K99 (full 4-car sets)[1]
Capacity452 (108 in power cars, 118 in trailers)
Operator(s)Sydney Trains
Depot(s)Flemington
Line(s) served
Specifications
Train length81.54 m (267 ft 6+14 in)
Car length20,385 mm (66 ft 10+12 in)
Width3,036 mm (9 ft 11+12 in)
Height4,368 mm (14 ft 4 in)
DoorsSliding pocket, 2 per side
Maximum speed115 km/h (71 mph)
Weight188 t (185 long tons; 207 short tons)
Traction systemMitsubishi camshaft resistance control
Traction motors4 × Mitsubishi 150 kW (201 hp) series wound DC motor
Power output1.2 MW (1,609 hp)
Electric system(s)1,500 V DC (nominal) from overhead catenary
Current collector(s)Pantograph
UIC classificationBo′Bo′+2′2′+2′2′+Bo′Bo′
Track gauge1,435 mm (4 ft 8+12 in) standard gauge

Design & construction

The K sets were the first New South Wales suburban trains to be air conditioned and have headlights.

Two orders were placed for the K sets with all manufactured between 1981 and 1985 by A Goninan & Co in Broadmeadow:

  • Order 1
Qty Class Carriage numbers Notes
50 Power cars C3501–C3550
4 Driving trailers D4096–D4099 converted to trailer cars 2014
46 Trailer cars T4171–T4216
  • Order 2
Qty Class Carriage numbers
30 Power cars C3551–C3580
30 Trailer cars T4217–T4246
 
A K set in its original State Rail Authority livery in the 1980s. Some sets were originally classified as R sets.

The first order featured low mounted upper deck windows, cream and brown interiors, and unpainted fronts. The second order featured higher mounted upper deck windows, yellow and mustard interiors and State Rail Authority candy livery fronts.[2] The first four trailers were built as driving trailers allowing them to operate in two-car formation, although in practice they were formed into four carriage sets and often ran together as one eight-car set until 1988.[3] These also differed in the subsequent deliveries in being fitted with air conditioning from new, rather than pressure ventilation. To provide a spare, C3550 & T4216 were also built with air conditioning. All ten carriages were fitted with different windows, being sheet glass with small opening hoppers. This was replaced with sheet glass in 1993.[4]

To accommodate the air conditioning and associated equipment, the pantograph had to be shifted to the adjacent trailer car to which the power car is semi-permanently coupled with high voltage cables connecting the two cars. Although some power cars and trailers have been broken up and married with others during periods of heavy maintenance, many original combinations remain.

The control carriages have a flat front, with headlights at the top. They were built with four sets of marker lights, standard at the time. Different combinations of white marker lights were used to indicate different destinations. Flip-dot destination displays were installed later on, which covered the upper middle marker light. Since destination displays have been installed, marker light combinations are no longer necessary, so usually only the two upper marker lights are used. However, some trains still retain the switch for the lower marker light. The front of the train also has an emergency door for the guard compartment and windscreen wipers for the driver window only. Hoses and receptacles are provided below the windows to connect another set, since, unlike newer trains, the coupler does not carry electrical or air connections.

Like other trains of the time, the crew compartment contains a smaller compartment for the driver on the left side (in direction of travel). The guard uses the area outside of the driver's compartment, with two manual hinged doors on either side providing access to platforms. Above these doors, on the outside are blue lights indicating which compartment the guard is in.

Each vestibule has two-panel sliding doors on either side. Each door also has a vent underneath the window, which was covered when air-conditioning was installed. The doors cannot detect obstacles and continue pushing against the obstruction until it is removed or the guard reopens the doors. Small orange LEDs are located above the doors on the outside that flash when the doors are closing. They assist the guard in locating doors that haven't closed successfully. All trains were retrofitted with traction interlocking, meaning the driver cannot apply power when the doors are open.

In service

All K sets are crewed with a driver and guard. The guard uses the rear cab on a two or four-car train. On eight car trains, the guard usually uses the 5th carriage so that the entire platform can be seen. However the 4th carriage cab can also be used if there is a problem with the 5th carriage one.

All the K sets were delivered to either Hornsby or Punchbowl depots. With the trials on the ten experimental carriages judged successful, in 1986 a programme commenced to retrofit air conditioning to the second order. This saw the Beclawat windows replaced with sheet glass.[5] It would be July 1990 before the programme was completed.[6]

In April 1989, K sets commenced operating peak-hour services via the North Shore line to Gosford.[7] This was extended to Wyong in January 1992.[8] In September 1990, all Punchbowl based sets were transferred to Hornsby.[9][10]

In January 1991, four sets were transferred to Flemington Maintenance Depot to operate peak-hour Illawarra line services to Port Kembla.[11]

To replace U sets on stopping services between Gosford and Newcastle, the sets with driving trailers were re-marshaled as two-car sets from October 1996.[12]

Following the delivery of the outer suburban Tangara sets in 1994, the K sets ceased operating the Central Coast and Illawarra services.

 
Upper deck after the CityDecker refurbishment of the 1990s.

During the late 1990s, all were refurbished by A Goninan & Co as part of the CityDecker program. This saw the interiors refurbished with white walls and ceilings, grey floors and blue seats. Power cars received a destination indicator and had yellow applied to the lower half of their fronts. Sliding Beclawat windows on the pressure ventilated cars were replaced with hopper windows and doors painted yellow. The first order was finally retrofitted with air conditioning just prior to the Sydney 2000 Olympics. These cars retained the hopper windows until the late 2000s, but were sealed shut with an adhesive to avoid the loss of air conditioning.

After the introduction of a new timetable in October 2009, all K sets were allocated to Hornsby to operate North Shore, Northern & Western line services, operating in 8-car formations. This was due to the noise levels inside trains when operating on the Epping to Chatswood segment. Older S sets lack sufficient sound insulation for passengers, while newer Tangara sets don't have sufficient cooling in the regenerative braking system to deal with extended shuttle runs through the tunnel.

In mid-2014, K sets are gradually transferred from Hornsby to Flemington resulting in their resumption of service on the Airport, Inner West & South, Bankstown, Carlingford and Olympic Park lines. K60 to K86 were previously running these lines, based out of Flemington Depot. Prior to 2017, K87–99 continued to run part-time on the T1 North Shore, Northern & Western lines.[13]

In October 2013, the 2 car K Sets (K1–4) were withdrawn from NSW TrainLink Gosford to Newcastle services. The four driving trailers were converted to ordinary trailers at Hornsby and the sets returned to service on Sydney Trains services in March 2014 as K98 and K99. The existing K98 was re-numbered K91. The driver cabins in these carriages were stripped of controls however the actual walls were kept intact. The doors to the driver cabin are kept locked and the blinds are kept down. There are no passenger seats where the crew compartment used to be. Also, unlike converted S set cars, the round window on the crew compartment doors were removed and covered with a metal plate.

In July 2017, asbestos was found in the circuit breaker panels, which is inside the driver compartment of the K sets, with all withdrawn for inspection for a few weeks.[14] All have since returned to service.

After the introduction of a new timetable in November 2017, all K sets were transferred to Sector 2.

In late 2017 and early 2018, all K sets and C sets were slightly refurbished with all poles and other safety features repainted yellow.

In 2019, set K96 was withdrawn from passenger service and had Automatic Train Protection (ATP) equipment installed. It has conducted ATP testing since then and will be retained following the retirement of the rest of the fleet for this purpose.

K sets operate on the following lines:

They were formerly in operation on the T6 Carlingford line until it was closed in January 2020.

Further reading

  • Beckhaus, John; Halgren, Stephen (2007), Sydney's Electric Trains, Australian Railway Historical Society, NSW Division, ISBN 978-0-9757870-8-3

References

  1. ^ "Sydney Trains Vlogs: K sets" YouTube
  2. ^ "D22.98 Interior Colour Scheme for Surburban Trains" Railway Digest May 1984 page 172
  3. ^ "EMU Review" Railway Digest March 1989 Page 85
  4. ^ "Other Double Deck Suburbans" Railway Digest August 1993 page 343
  5. ^ "EMU Review" Railway Digest March 1987 page 69
  6. ^ "Electric Cars" Railway Digest September 1990 page 330
  7. ^ "Gosford Services" Railway Digest April 1989 page 143
  8. ^ "The New Timetable" Railway Digest December 1991 page 453
  9. ^ "Electric Cars" Railway Digest November 1990 page 403
  10. ^ "Rolling Stock" Railway Digest December 1990 page 448
  11. ^ "Electric Cars" Railway Digest March 1991 page 96
  12. ^ "EMU Review" Railway Digest March 1997 page 38
  13. ^ "trackrecordfl". Retrieved 20 July 2016.
  14. ^ Asbestos found in Sydney Trains Nova 96.9 7 July 2017

External links

  Media related to New South Wales K sets at Wikimedia Commons

  • Technical diagrams and specifications Transport for NSW

sydney, trains, class, electric, multiple, units, that, currently, operate, sydney, trains, network, built, goninan, sets, first, entered, service, 1981, operating, under, state, rail, authority, later, cityrail, carriages, stainless, steel, double, deck, cons. The Sydney Trains K sets are a class of electric multiple units that currently operate on the Sydney Trains network Built by A Goninan amp Co the K sets first entered service in 1981 operating under the State Rail Authority and later CityRail The carriages are of stainless steel double deck construction and share much of their design with the older S sets All of the 40 K sets originally built 160 carriages remain in service and are currently the oldest in the Sydney Trains fleet K setK92 at Central stationRefurbished vestibuleIn service1981 presentManufacturerA Goninan amp CoBuilt atBroadmeadowConstructed1981 1985Refurbishedlate 1990sNumber built160 carriagesNumber in service160 carriagesSuccessorConverted H setsFormation4 car setsFleet numbersC3501 C3580 D4096 D4099 T4171 T4246 K60 K99 full 4 car sets 1 Capacity452 108 in power cars 118 in trailers Operator s Sydney TrainsDepot s FlemingtonLine s servedInner West amp Leppington Bankstown Airport amp SouthSpecificationsTrain length81 54 m 267 ft 6 1 4 in Car length20 385 mm 66 ft 10 1 2 in Width3 036 mm 9 ft 11 1 2 in Height4 368 mm 14 ft 4 in DoorsSliding pocket 2 per sideMaximum speed115 km h 71 mph Weight188 t 185 long tons 207 short tons Traction systemMitsubishi camshaft resistance controlTraction motors4 Mitsubishi 150 kW 201 hp series wound DC motorPower output1 2 MW 1 609 hp Electric system s 1 500 V DC nominal from overhead catenaryCurrent collector s PantographUIC classificationBo Bo 2 2 2 2 Bo Bo Track gauge1 435 mm 4 ft 8 1 2 in standard gauge Contents 1 Design amp construction 2 In service 3 Further reading 4 References 5 External linksDesign amp construction EditThe K sets were the first New South Wales suburban trains to be air conditioned and have headlights Two orders were placed for the K sets with all manufactured between 1981 and 1985 by A Goninan amp Co in Broadmeadow Order 1Qty Class Carriage numbers Notes50 Power cars C3501 C35504 Driving trailers D4096 D4099 converted to trailer cars 201446 Trailer cars T4171 T4216Order 2Qty Class Carriage numbers30 Power cars C3551 C358030 Trailer cars T4217 T4246 A K set in its original State Rail Authority livery in the 1980s Some sets were originally classified as R sets The first order featured low mounted upper deck windows cream and brown interiors and unpainted fronts The second order featured higher mounted upper deck windows yellow and mustard interiors and State Rail Authority candy livery fronts 2 The first four trailers were built as driving trailers allowing them to operate in two car formation although in practice they were formed into four carriage sets and often ran together as one eight car set until 1988 3 These also differed in the subsequent deliveries in being fitted with air conditioning from new rather than pressure ventilation To provide a spare C3550 amp T4216 were also built with air conditioning All ten carriages were fitted with different windows being sheet glass with small opening hoppers This was replaced with sheet glass in 1993 4 To accommodate the air conditioning and associated equipment the pantograph had to be shifted to the adjacent trailer car to which the power car is semi permanently coupled with high voltage cables connecting the two cars Although some power cars and trailers have been broken up and married with others during periods of heavy maintenance many original combinations remain The control carriages have a flat front with headlights at the top They were built with four sets of marker lights standard at the time Different combinations of white marker lights were used to indicate different destinations Flip dot destination displays were installed later on which covered the upper middle marker light Since destination displays have been installed marker light combinations are no longer necessary so usually only the two upper marker lights are used However some trains still retain the switch for the lower marker light The front of the train also has an emergency door for the guard compartment and windscreen wipers for the driver window only Hoses and receptacles are provided below the windows to connect another set since unlike newer trains the coupler does not carry electrical or air connections Like other trains of the time the crew compartment contains a smaller compartment for the driver on the left side in direction of travel The guard uses the area outside of the driver s compartment with two manual hinged doors on either side providing access to platforms Above these doors on the outside are blue lights indicating which compartment the guard is in Each vestibule has two panel sliding doors on either side Each door also has a vent underneath the window which was covered when air conditioning was installed The doors cannot detect obstacles and continue pushing against the obstruction until it is removed or the guard reopens the doors Small orange LEDs are located above the doors on the outside that flash when the doors are closing They assist the guard in locating doors that haven t closed successfully All trains were retrofitted with traction interlocking meaning the driver cannot apply power when the doors are open In service EditAll K sets are crewed with a driver and guard The guard uses the rear cab on a two or four car train On eight car trains the guard usually uses the 5th carriage so that the entire platform can be seen However the 4th carriage cab can also be used if there is a problem with the 5th carriage one All the K sets were delivered to either Hornsby or Punchbowl depots With the trials on the ten experimental carriages judged successful in 1986 a programme commenced to retrofit air conditioning to the second order This saw the Beclawat windows replaced with sheet glass 5 It would be July 1990 before the programme was completed 6 In April 1989 K sets commenced operating peak hour services via the North Shore line to Gosford 7 This was extended to Wyong in January 1992 8 In September 1990 all Punchbowl based sets were transferred to Hornsby 9 10 In January 1991 four sets were transferred to Flemington Maintenance Depot to operate peak hour Illawarra line services to Port Kembla 11 To replace U sets on stopping services between Gosford and Newcastle the sets with driving trailers were re marshaled as two car sets from October 1996 12 Following the delivery of the outer suburban Tangara sets in 1994 the K sets ceased operating the Central Coast and Illawarra services Upper deck after the CityDecker refurbishment of the 1990s During the late 1990s all were refurbished by A Goninan amp Co as part of the CityDecker program This saw the interiors refurbished with white walls and ceilings grey floors and blue seats Power cars received a destination indicator and had yellow applied to the lower half of their fronts Sliding Beclawat windows on the pressure ventilated cars were replaced with hopper windows and doors painted yellow The first order was finally retrofitted with air conditioning just prior to the Sydney 2000 Olympics These cars retained the hopper windows until the late 2000s but were sealed shut with an adhesive to avoid the loss of air conditioning After the introduction of a new timetable in October 2009 all K sets were allocated to Hornsby to operate North Shore Northern amp Western line services operating in 8 car formations This was due to the noise levels inside trains when operating on the Epping to Chatswood segment Older S sets lack sufficient sound insulation for passengers while newer Tangara sets don t have sufficient cooling in the regenerative braking system to deal with extended shuttle runs through the tunnel In mid 2014 K sets are gradually transferred from Hornsby to Flemington resulting in their resumption of service on the Airport Inner West amp South Bankstown Carlingford and Olympic Park lines K60 to K86 were previously running these lines based out of Flemington Depot Prior to 2017 K87 99 continued to run part time on the T1 North Shore Northern amp Western lines 13 In October 2013 the 2 car K Sets K1 4 were withdrawn from NSW TrainLink Gosford to Newcastle services The four driving trailers were converted to ordinary trailers at Hornsby and the sets returned to service on Sydney Trains services in March 2014 as K98 and K99 The existing K98 was re numbered K91 The driver cabins in these carriages were stripped of controls however the actual walls were kept intact The doors to the driver cabin are kept locked and the blinds are kept down There are no passenger seats where the crew compartment used to be Also unlike converted S set cars the round window on the crew compartment doors were removed and covered with a metal plate In July 2017 asbestos was found in the circuit breaker panels which is inside the driver compartment of the K sets with all withdrawn for inspection for a few weeks 14 All have since returned to service After the introduction of a new timetable in November 2017 all K sets were transferred to Sector 2 In late 2017 and early 2018 all K sets and C sets were slightly refurbished with all poles and other safety features repainted yellow In 2019 set K96 was withdrawn from passenger service and had Automatic Train Protection ATP equipment installed It has conducted ATP testing since then and will be retained following the retirement of the rest of the fleet for this purpose K sets operate on the following lines T2 Inner West amp Leppington Line Leppington or Parramatta to City Circle via Granville T3 Bankstown Line Liverpool or Lidcombe to City Circle via Bankstown T8 Airport and South Line Macarthur to City Circle via Airport or SydenhamThey were formerly in operation on the T6 Carlingford line until it was closed in January 2020 Further reading EditBeckhaus John Halgren Stephen 2007 Sydney s Electric Trains Australian Railway Historical Society NSW Division ISBN 978 0 9757870 8 3References Edit Sydney Trains Vlogs K sets YouTube D22 98 Interior Colour Scheme for Surburban Trains Railway Digest May 1984 page 172 EMU Review Railway Digest March 1989 Page 85 Other Double Deck Suburbans Railway Digest August 1993 page 343 EMU Review Railway Digest March 1987 page 69 Electric Cars Railway Digest September 1990 page 330 Gosford Services Railway Digest April 1989 page 143 The New Timetable Railway Digest December 1991 page 453 Electric Cars Railway Digest November 1990 page 403 Rolling Stock Railway Digest December 1990 page 448 Electric Cars Railway Digest March 1991 page 96 EMU Review Railway Digest March 1997 page 38 trackrecordfl Retrieved 20 July 2016 Asbestos found in Sydney Trains Nova 96 9 7 July 2017External links Edit Media related to New South Wales K sets at Wikimedia Commons Technical diagrams and specifications Transport for NSW Retrieved from https en wikipedia org w index php title Sydney Trains K set amp oldid 1126608699, wikipedia, wiki, book, books, library,

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