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NDJ3

The NDJ3 "Great Wall", previously labeled the "Harmony Great Wall" is the only higher-speed diesel multiple unit that is still operating in China. It was first designed to be used for passenger transport in the 2008 Olympics, and has become a mature technology platform with export orders to Nigeria despite initial flaws related to overheating of electrical cables in the power car.

NDJ3
A NDJ3 approaching Qinglongqiao railway station
the buffet car, fitted with panoramic windows
Built atCRRC Nanjing Puzhen
CRRC Qishuyan
Entered service2008
Number built9
Number in service9
FormationM-T-T-T-T-T-T-T-M (China Railway)
M-T-T-T-T-T-T-T-T-M (Nigerian Railway)
Operator(s)China Railway
Nigerian Railway Corporation
Specifications
Train length220.5 m (723 ft 5 in)
Width3.105 m (10 ft 2.2 in)
Height4.433 m (14 ft 6.5 in)
Wheel diameter1.05 m (41 in)(power car, new)
970 mm (38 in) (trailer, new)
Maximum speed160 km/h (99 mph)
Axle load21 tons
Traction systemeight 530 kW
Prime mover(s)two 12V280ZJ
Engine typediesel
Traction motorsZD106
Power output3530 kW
Tractive effort4240 kW
TransmissionAC–DC
Acceleration1.368 km/(h⋅s) (0.850 mph/s) (starting)
AAR wheel arrangementA1A-A1A
Track gauge1,435 mm (4 ft 8+12 in)

Description edit

To fulfil the need for passenger transport between Beijing and Badaling during the 2008 Summer Olympics,[1] the Ministry of Railways ordered four NDJ3 DMU trains,[2] with the numbering NDJ3 0001-0004. All of them are with Beijing Bureau, Beijing sector Nanko depot, operating on Line S2 between Beijing North station and Badaling station via Yanqing station, with a later addition of another service from Beijing North to Shacheng station. These sets was the first diesel multiple units designed in China with the ability to negotiate ≥33‰ gradient and a curve of 180 m (590 ft 7 in), optimised for the steeper gradient of the S2 line, although this gearing for steeper lines also reduced the maximum speed from 180 to 160 km/h (112 to 99 mph), although they could be easily geared for higher speeds.[2]

The NDJ3 is developed from the NZJ1 "Xinshuguang" with a similar 2M7T layout where motor cars are diesel locomotives located on either end in a push–pull configuration, while also drawing from the experience of DF11 and DF11G locomotives.[2] The Qishuyan designed locomotives are fitted with a diesel-electric drive, generating AC which is then converted to DC for the traction motors. The main generator is supplemented by an auxiliary generator, which provides power to the passenger cabins. The Nanjing Puzhen designed passenger carriages are based on the 25T carriage while the exterior paint draws inspiration from the Harmony trains.[3] The passenger carriages have wide doors, extra large sightseeing windows, rotatable seating, disabled toilets and other passenger amenities designed for increased passenger comfort.

Flaws edit

While running the S2 which has steep gradients, a burning smell was often noticed coming from the resistors that dissipate energy from braking. This was found to be the fault of cable 13, which heated up significantly in use. It was due to the design where the cable carries the power for both the Eddy current brake and the magnetic excitation for the 4th traction motor. The high temperatures poses a serious risk to safety, as it would degrad the cable faster, leading to a higher risk of fire, but also the risk of the brakes failing if the current is not supplied. At a speed of 28 km/h (17 mph) with the control lever on level 8 braking, the current exceeds the design limit by 1.72 times, and at around 33 km/h (21 mph) with 634 amps for the motor and 623 amps for the brake, the cable heats up to 55.4 °C (131.7 °F). To rectify this flaw, the cables for traction motor 4 were separated into separate cables for braking and motor power.[4] Nonetheless, it has not had any serious accidents, and the set was awarded first place in the 2009 Railway Technology prize.[5]

Service history edit

China edit

This train was put into operation on 6 August 2008 on Line S2. Although it carried the name "Harmony Great Wall" (Chinese: 和谐长城号),[6][2] it does not actually belong to the Harmony series of trains. During their service, they have also occasionally been used on other lines.[3]

At the end of 2017, Beijing bought two more sets for Huairou–Miyun line.[7][8] These sets, numbered NDJ3 0005-0007 have only second class seating and do not have a buffet car, significantly increasing the seating capacity. Line S2 was also supposed to receive another three sets, but they were never delivered for unknown reasons.[3]

From October 2019 onwards, the "Harmony" (Hexie) logos were gradually removed from the sets. These sets then carried only the "Great Wall" (Changchen) logos at the front.

Nigeria edit

In 2019, the Nigerian Railway Corporation ordered two sets, as part of the construction of standard gauge railways in the country, in an order with six DF11G, nine DF8 and two DF7 locomotives. In Nigerian service, the sets are classed as CDD5E1. These sets differ with a lower speed at 150 km/h (93 mph), USB charging and have an additional trailer with wheelchair parking, compared to the second series of NDJ3 delivered to Beijing. These sets commenced service with the Lagos-Ibadan railway on 7 December 2020.[9]

Set composition edit

China Railway edit

Numbering NDJ3 0001/2/3/4A/B 1 2 3 4 5 6 7 NDJ3 0001/2/3/4B/A
Car type motor car RZ1 25DT

first class seat

CA 25DT

buffet car (bar layout)

RZ2 25DT

second class seat

motor car
Traction A1A-A1A / A1A-A1A
Wheel

configuration

●〇● ●〇● 〇〇 〇〇 ●〇● ●〇●
Seats / 64 60 64 32 74 70 74 /
Numbering NDJ3 0005/6/7A/B 1 2 3 4 5 6 7 NDJ3 0005/6/7B/A
Car

type

motor car RZ2 25DT

second class seat

motor car
Traction A1A-A1A / A1A-A1A
Wheel

configuration

●〇● ●〇● 〇〇 〇〇 ●〇● ●〇●
Seats / 114 /

References edit

  1. ^ "New Lagos-Ibadan Trains And Their Specs". Africa Today News. 2019-10-18. Retrieved 2021-11-17.
  2. ^ a b c d 方, 皎波; 王, 龙; 臧, 坚东 (July 2014). "NDJ_3型"和谐长城"号内燃动车". 铁道机车与动车. 485: 27–29.
  3. ^ a b c "NDJ3动车组 - 动车组列车 - 中国动车组". www.china-emu.cn. Retrieved 2021-11-16.
  4. ^ 闫, 克磊; 耿, 继武; 石, 万顺; 侯, 晓燕 (November 2011). "NDJ_3型动车组13号大线高温发热解决措施". 铁道机车与动车. 525: 34–35.
  5. ^ "NDJ3型准高速内燃动车_产品中心_机车新造_内燃动车组_南车戚墅堰机车有限公司". www.crrcgc.cc. Retrieved 2021-11-18.
  6. ^ "刘志军检查即将投入运营的北京至延庆市郊铁路". www.gov.cn. Retrieved 2021-11-15.
  7. ^ 常州市政府 (2017-07-29). . 常州发布. Archived from the original on 2017-07-30. Retrieved 2017-07-30.
  8. ^ "NDJ3型内燃动车组交付 将投入在北京市郊铁路怀柔—密云线". www.sohu.com. Retrieved 2021-11-18.
  9. ^ "NDJ3N动车组 - 动车组列车 - 中国动车组". www.china-emu.cn. Retrieved 2021-11-16.


ndj3, great, wall, previously, labeled, harmony, great, wall, only, higher, speed, diesel, multiple, unit, that, still, operating, china, first, designed, used, passenger, transport, 2008, olympics, become, mature, technology, platform, with, export, orders, n. The NDJ3 Great Wall previously labeled the Harmony Great Wall is the only higher speed diesel multiple unit that is still operating in China It was first designed to be used for passenger transport in the 2008 Olympics and has become a mature technology platform with export orders to Nigeria despite initial flaws related to overheating of electrical cables in the power car NDJ3A NDJ3 approaching Qinglongqiao railway stationthe buffet car fitted with panoramic windowsBuilt atCRRC Nanjing PuzhenCRRC QishuyanEntered service2008Number built9Number in service9FormationM T T T T T T T M China Railway M T T T T T T T T M Nigerian Railway Operator s China RailwayNigerian Railway CorporationSpecificationsTrain length220 5 m 723 ft 5 in Width3 105 m 10 ft 2 2 in Height4 433 m 14 ft 6 5 in Wheel diameter1 05 m 41 in power car new 970 mm 38 in trailer new Maximum speed160 km h 99 mph Axle load21 tonsTraction systemeight 530 kWPrime mover s two 12V280ZJEngine typedieselTraction motorsZD106Power output3530 kWTractive effort4240 kWTransmissionAC DCAcceleration1 368 km h s 0 850 mph s starting AAR wheel arrangementA1A A1ATrack gauge1 435 mm 4 ft 8 1 2 in Contents 1 Description 1 1 Flaws 2 Service history 2 1 China 2 2 Nigeria 3 Set composition 3 1 China Railway 4 ReferencesDescription editTo fulfil the need for passenger transport between Beijing and Badaling during the 2008 Summer Olympics 1 the Ministry of Railways ordered four NDJ3 DMU trains 2 with the numbering NDJ3 0001 0004 All of them are with Beijing Bureau Beijing sector Nanko depot operating on Line S2 between Beijing North station and Badaling station via Yanqing station with a later addition of another service from Beijing North to Shacheng station These sets was the first diesel multiple units designed in China with the ability to negotiate 33 gradient and a curve of 180 m 590 ft 7 in optimised for the steeper gradient of the S2 line although this gearing for steeper lines also reduced the maximum speed from 180 to 160 km h 112 to 99 mph although they could be easily geared for higher speeds 2 The NDJ3 is developed from the NZJ1 Xinshuguang with a similar 2M7T layout where motor cars are diesel locomotives located on either end in a push pull configuration while also drawing from the experience of DF11 and DF11G locomotives 2 The Qishuyan designed locomotives are fitted with a diesel electric drive generating AC which is then converted to DC for the traction motors The main generator is supplemented by an auxiliary generator which provides power to the passenger cabins The Nanjing Puzhen designed passenger carriages are based on the 25T carriage while the exterior paint draws inspiration from the Harmony trains 3 The passenger carriages have wide doors extra large sightseeing windows rotatable seating disabled toilets and other passenger amenities designed for increased passenger comfort Flaws edit While running the S2 which has steep gradients a burning smell was often noticed coming from the resistors that dissipate energy from braking This was found to be the fault of cable 13 which heated up significantly in use It was due to the design where the cable carries the power for both the Eddy current brake and the magnetic excitation for the 4th traction motor The high temperatures poses a serious risk to safety as it would degrad the cable faster leading to a higher risk of fire but also the risk of the brakes failing if the current is not supplied At a speed of 28 km h 17 mph with the control lever on level 8 braking the current exceeds the design limit by 1 72 times and at around 33 km h 21 mph with 634 amps for the motor and 623 amps for the brake the cable heats up to 55 4 C 131 7 F To rectify this flaw the cables for traction motor 4 were separated into separate cables for braking and motor power 4 Nonetheless it has not had any serious accidents and the set was awarded first place in the 2009 Railway Technology prize 5 Service history editChina edit This train was put into operation on 6 August 2008 on Line S2 Although it carried the name Harmony Great Wall Chinese 和谐长城号 6 2 it does not actually belong to the Harmony series of trains During their service they have also occasionally been used on other lines 3 At the end of 2017 Beijing bought two more sets for Huairou Miyun line 7 8 These sets numbered NDJ3 0005 0007 have only second class seating and do not have a buffet car significantly increasing the seating capacity Line S2 was also supposed to receive another three sets but they were never delivered for unknown reasons 3 From October 2019 onwards the Harmony Hexie logos were gradually removed from the sets These sets then carried only the Great Wall Changchen logos at the front Nigeria edit In 2019 the Nigerian Railway Corporation ordered two sets as part of the construction of standard gauge railways in the country in an order with six DF11G nine DF8 and two DF7 locomotives In Nigerian service the sets are classed as CDD5E1 These sets differ with a lower speed at 150 km h 93 mph USB charging and have an additional trailer with wheelchair parking compared to the second series of NDJ3 delivered to Beijing These sets commenced service with the Lagos Ibadan railway on 7 December 2020 9 Set composition editChina Railway edit Numbering NDJ3 0001 2 3 4A B 1 2 3 4 5 6 7 NDJ3 0001 2 3 4B ACar type motor car RZ1 25DT first class seat CA 25DT buffet car bar layout RZ2 25DT second class seat motor carTraction A1A A1A A1A A1AWheel configuration Seats 64 60 64 32 74 70 74 Numbering NDJ3 0005 6 7A B 1 2 3 4 5 6 7 NDJ3 0005 6 7B ACar type motor car RZ2 25DT second class seat motor carTraction A1A A1A A1A A1AWheel configuration Seats 114 References edit New Lagos Ibadan Trains And Their Specs Africa Today News 2019 10 18 Retrieved 2021 11 17 a b c d 方 皎波 王 龙 臧 坚东 July 2014 NDJ 3型 和谐长城 号内燃动车 铁道机车与动车 485 27 29 a b c NDJ3动车组 动车组列车 中国动车组 www china emu cn Retrieved 2021 11 16 闫 克磊 耿 继武 石 万顺 侯 晓燕 November 2011 NDJ 3型动车组13号大线高温发热解决措施 铁道机车与动车 525 34 35 NDJ3型准高速内燃动车 产品中心 机车新造 内燃动车组 南车戚墅堰机车有限公司 www crrcgc cc Retrieved 2021 11 18 刘志军检查即将投入运营的北京至延庆市郊铁路 www gov cn Retrieved 2021 11 15 常州市政府 2017 07 29 中车戚机公司研制新型内燃机车 常州发布 Archived from the original on 2017 07 30 Retrieved 2017 07 30 NDJ3型内燃动车组交付 将投入在北京市郊铁路怀柔 密云线 www sohu com Retrieved 2021 11 18 NDJ3N动车组 动车组列车 中国动车组 www china emu cn Retrieved 2021 11 16 Retrieved from https en wikipedia org w index php title NDJ3 amp oldid 1179941162, wikipedia, wiki, book, books, library,

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