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Bearing (mechanical)

A bearing is a machine element that constrains relative motion to only the desired motion and reduces friction between moving parts. The design of the bearing may, for example, provide for free linear movement of the moving part or for free rotation around a fixed axis; or, it may prevent a motion by controlling the vectors of normal forces that bear on the moving parts. Most bearings facilitate the desired motion by minimizing friction. Bearings are classified broadly according to the type of operation, the motions allowed, or the directions of the loads (forces) applied to the parts.

A ball bearing

The term "bearing" is derived from the verb "to bear"; a bearing being a machine element that allows one part to bear (i.e., to support) another. The simplest bearings are bearing surfaces, cut or formed into a part, with varying degrees of control over the form, size, roughness, and location of the surface. Other bearings are separate devices installed into a machine or machine part. The most sophisticated bearings for the most demanding applications are very precise components; their manufacture requires some of the highest standards of current technology.

Types of bearings edit

Rotary bearings hold rotating components such as shafts or axles within mechanical systems and transfer axial and radial loads from the source of the load to the structure supporting it. The simplest form of bearing, the plain bearing, consists of a shaft rotating in a hole. Lubrication is used to reduce friction. Lubricants come in different forms, including liquids, solids, and gases. The choice of lubricant depends on the specific application and factors such as temperature, load, and speed. In the ball bearing and roller bearing, to reduce sliding friction, rolling elements such as rollers or balls with a circular cross-section are located between the races or journals of the bearing assembly. A wide variety of bearing designs exists to allow the demands of the application to be correctly met for maximum efficiency, reliability, durability, and performance.

History edit

 
Tapered roller bearing
 
Drawing of Leonardo da Vinci (1452–1519) Study of a ball bearing

It is sometimes assumed that the invention of the rolling bearing, in the form of wooden rollers supporting– or bearing –an object being moved, predates the invention of a wheel rotating on a plain bearing; this underlies speculation that cultures such as the Ancient Egyptians used roller bearings in the form of tree trunks under sleds. There is no evidence for this sequence of technological development.[1][2][3]: 31  The Egyptians' own drawings in the tomb of Djehutihotep show the process of moving massive stone blocks on sledges as using liquid-lubricated runners which would constitute plain bearings.[4][3]: 36 [5]: 710  There are also Egyptian drawings of plain bearings used with hand drills.[6]

Wheeled vehicles using plain bearings emerged between about 5000 BC and 3000 BC.[3]: 15, 30, 37 

A recovered example of an early rolling-element bearing is a wooden ball bearing supporting a rotating table from the remains of the Roman Nemi ships in Lake Nemi, Italy. The wrecks were dated to 40 BC.[7][8]

Leonardo da Vinci incorporated drawings of ball bearings in his design for a helicopter around the year 1500; this is the first recorded use of bearings in an aerospace design. However, Agostino Ramelli is the first to have published roller and thrust bearings sketches.[9] An issue with the ball and roller bearings is that the balls or rollers rub against each other, causing additional friction. This can be reduced by enclosing each individual ball or roller within a cage. The captured, or caged, ball bearing was originally described by Galileo in the 17th century.[10]

The first practical caged-roller bearing was invented in the mid-1740s by horologist John Harrison for his H3 marine timekeeper. In this timepiece, the caged bearing was only used for a very limited oscillating motion, but later on, Harrison applied a similar bearing design with a true rotational movement in a contemporaneous regulator clock.[11][12]

The first patent on ball bearings was awarded to Philip Vaughan, a British inventor and ironmaster in Carmarthen in 1794. His was the first modern ball-bearing design, with the ball running along a groove in the axle assembly.[10][13]

Bearings played a pivotal role in the nascent Industrial Revolution, allowing the new industrial machinery to operate efficiently. For example, they were used for holding wheel and axle assemblies to greatly reduce friction compared to prior non-bearing designs.

 
Early Timken tapered roller bearing with notched rollers

The first patent for a radial-style ball bearing was awarded to Jules Suriray, a Parisian bicycle mechanic, on 3 August 1869. The bearings were then fitted to the winning bicycle ridden by James Moore in the world's first bicycle road race, Paris-Rouen, in November 1869.[14]

In 1883, Friedrich Fischer, founder of FAG, developed an approach for milling and grinding balls of equal size and exact roundness by means of a suitable production machine, which set the stage for the creation of an independent bearing industry. His hometown Schweinfurt later became a world-leading center for ball bearing production.

 
Wingquist original patent of self-aligning ball bearing

The modern, self-aligning design of ball bearing is attributed to Sven Wingquist of the SKF ball-bearing manufacturer in 1907 when he was awarded Swedish patent No. 25406 on its design.

Henry Timken, a 19th-century visionary and innovator in carriage manufacturing, patented the tapered roller bearing in 1898. The following year he formed a company to produce his innovation. Over a century, the company grew to make bearings of all types, including specialty steel bearings and an array of related products and services.

Erich Franke invented and patented the wire race bearing in 1934. His focus was on a bearing design with a cross-section as small as possible and which could be integrated into the enclosing design. After World War II, he founded with Gerhard Heydrich the company Franke & Heydrich KG (today Franke GmbH) to push the development and production of wire race bearings.

Richard Stribeck's extensive research[15][16] on ball bearing steels identified the metallurgy of the commonly used 100Cr6 (AISI 52100),[17] showing coefficient of friction as a function of pressure.

Designed in 1968 and later patented in 1972, Bishop-Wisecarver's co-founder Bud Wisecarver created vee groove bearing guide wheels, a type of linear motion bearing consisting of both an external and internal 90-degree vee angle.[18][better source needed]

In the early 1980s, Pacific Bearing's founder, Robert Schroeder, invented the first bi-material plain bearing that was interchangeable with linear ball bearings. This bearing had a metal shell (aluminum, steel or stainless steel) and a layer of Teflon-based material connected by a thin adhesive layer.[19]

Today's ball and roller bearings are used in many applications, which include a rotating component. Examples include ultra high-speed bearings in dental drills, aerospace bearings in the Mars Rover, gearbox and wheel bearings on automobiles, flexure bearings in optical alignment systems, and air bearings used in coordinate-measuring machines.

Design edit

Motions edit

Common motions permitted by bearings are:

  • Radial rotation, e.g. shaft rotation;
  • Linear motion, e.g. drawer;
  • Spherical rotation, e.g. ball and socket joint;
  • Hinge motion, e.g. door, elbow, knee.

Materials edit

The first plain and rolling-element bearings were wood, closely followed by bronze. Over their history, bearings have been made of many materials, including ceramic, sapphire, glass, steel, bronze, and other metals. Plastic bearings made of nylon, polyoxymethylene, polytetrafluoroethylene, and UHMWPE, among other materials, are also in use today.

Common bearing materials[20]
Bearing Material Attributes Trade-offs
Chrome Steel SAE 52100

Case Hardening Steel SAE 4118

  • Resistant to abrasive and adhesive wear due to hardness
  • High compression strength for good load carrying ability
  • Good fatigue life
  • Prone to corrosion
  • Small temperature range
Stainless Steel AISI 440C
  • High corrosion resistance
  • High temperature operation
  • Lower load carrying capacity compared to SAE 52100
  • Shorter fatigue life compated to SAE 52100
  • Higher cost
High Alloy Steel AISI M-50

High Alloy Steel M50NiL

  • High fatigue life
  • High speed operation
  • High temperature operation
  • High cost
Stainless Steel DD400
  • High corrosion resistance
  • Improved fatigue life over 440C
  • Lower wear due to better surface finish
  • Lower vibration and noise
  • Low load capacity
  • High cost
Ceramics: Silicon Nitride, Zirconia, Silicon Carbine
  • High corrosion resistance
  • Lightweight (allows for high speeds)
  • High heat resistance
  • High electrical resistance
  • Good wear resistance
  • Low friction
  • High-temperature operation
  • Low load capacity
  • High Cost
  • Sensitive to thermal shock
White Metals or Babbitt Metal (tin-based alloys with small amounts of copper, antimony, lead, and similar)
  • Low friction when paired with steel
  • High embeddability
  • High conformability
  • Good seizure resistance
  • Small temperature range
  • Low melting point which limits speed and heat
Copper-Lead Alloys
  • Higher load capacity than white metal
  • Higher fatigue resistance than white metal
  • High corrosion resistance
  • High seizure resistance
Bronze
  • Low friction
  • Low load capacity
Aluminum Alloys
  • High thermal conductivity
  • High compressive strength
Silver
  • High thermal conductivity
  • High fatigue resistance
  • High cost
Plastics (nylon, acetal, PTFE, phenolic, polyamide, high-density polyethylene, polycarbonate)
  • Low cost
  • High conformability
  • Good vibration absorption
  • High embeddability
  • Lightweight
  • Good corrosion resistance
  • Good wear resistance
  • Low thermal conductivity
  • Small temperature range
  • Light loads
  • Low speeds
  • High thermal expansion
  • Low yield point, which leads to creep
  • High adhesion to nonferrous metal shafts
Carbon Graphite
  • Good corrosion resistance
  • Wide temperature range
  • Poor embeddability

Watchmakers produce "jeweled" watches using sapphire plain bearings to reduce friction, thus allowing more precise timekeeping.

Even basic materials can have impressive durability. Wooden bearings, for instance, can still be seen today in old clocks or in water mills where the water provides cooling and lubrication.

Types edit

 
Animation of ball bearing (Ideal figure without a cage). The inner ring rotates and the outer ring is stationary.

By far, the most common bearing is the plain bearing, a bearing that uses surfaces in rubbing contact, often with a lubricant such as oil or graphite. A plain bearing may or may not be a discrete device. It may be nothing more than the bearing surface of a hole with a shaft passing through it, or of a planar surface that bears another (in these cases, not a discrete device); or it may be a layer of bearing metal either fused to the substrate (semi-discrete) or in the form of a separable sleeve (discrete). With suitable lubrication, plain bearings often give acceptable accuracy, life, and friction at minimal cost. Therefore, they are very widely used.

However, there are many applications where a more suitable bearing can improve efficiency, accuracy, service intervals, reliability, speed of operation, size, weight, and costs of purchasing and operating machinery.

Thus, many types of bearings have varying shapes, materials, lubrication, principle of operation, and so on.

There are at least 6 common types of bearing,[21] each of which operates on a different principle:

The following table summarizes the notable characteristics of each of these bearing types.

Characteristics edit

Friction edit

Reducing friction in bearings is often important for efficiency, to reduce wear and to facilitate extended use at high speeds and to avoid overheating and premature failure of the bearing. Essentially, a bearing can reduce friction by virtue of its shape, by its material, or by introducing and containing a fluid between surfaces or by separating the surfaces with an electromagnetic field.

  • Shape: gains advantage usually by using spheres or rollers, or by forming flexure bearings.
  • Material: exploits the nature of the bearing material used. (An example would be using plastics that have low surface friction.)
  • Fluid: exploits the low viscosity of a layer of fluid, such as a lubricant or as a pressurized medium to keep the two solid parts from touching, or by reducing the normal force between them.
  • Fields: exploits electromagnetic fields, such as magnetic fields, to keep solid parts from touching.
  • Air pressure: exploits air pressure to keep solid parts from touching.

Combinations of these can even be employed within the same bearing. An example is where the cage is made of plastic, and it separates the rollers/balls, which reduce friction by their shape and finish.

Loads edit

Bearing design varies depending on the size and directions of the forces required to support. Forces can be predominately radial, axial (thrust bearings), or bending moments perpendicular to the main axis.

Speeds edit

Different bearing types have different operating speed limits. Speed is typically specified as maximum relative surface speeds, often specified ft/s or m/s. Rotational bearings typically describe performance in terms of the product DN where D is the mean diameter (often in mm) of the bearing and N is the rotation rate in revolutions per minute.

Generally, there is considerable speed range overlap between bearing types. Plain bearings typically handle only lower speeds, rolling element bearings are faster, followed by fluid bearings and finally magnetic bearings which are limited ultimately by centripetal force overcoming material strength.

Play edit

Some applications apply bearing loads from varying directions and accept only limited play or "slop" as the applied load changes. One source of motion is gaps or "play" in the bearing. For example, a 10 mm shaft in a 12 mm hole has 2 mm play.

Allowable play varies greatly depending on the use. As an example, a wheelbarrow wheel supports radial and axial loads. Axial loads may be hundreds of newtons force left or right, and it is typically acceptable for the wheel to wobble by as much as 10 mm under the varying load. In contrast, a lathe may position a cutting tool to ±0.002 mm using a ball lead screw held by rotating bearings. The bearings support axial loads of thousands of newtons in either direction and must hold the ball lead screw to ±0.002 mm across that range of loads

Stiffness edit

Stiffness is the amount that the gap varies when the load on the bearing changes, distinct from the friction of the bearing.

A second source of motion is elasticity in the bearing itself. For example, the balls in a ball bearing are like stiff rubber and under load deform from a round to a slightly flattened shape. The race is also elastic and develops a slight dent where the ball presses on it.

The stiffness of a bearing is how the distance between the parts separated by the bearing varies with the applied load. With rolling element bearings, this is due to the strain of the ball and race. With fluid bearings, it is due to how the pressure of the fluid varies with the gap (when correctly loaded, fluid bearings are typically stiffer than rolling element bearings).

Lubrication edit

Some bearings use a thick grease for lubrication, which is pushed into the gaps between the bearing surfaces, also known as packing. The grease is held in place by a plastic, leather, or rubber gasket (also called a gland) that covers the inside and outside edges of the bearing race to keep the grease from escaping. Bearings may also be packed with other materials. Historically, the wheels on railroad cars used sleeve bearings packed with waste or loose scraps of cotton or wool fiber soaked in oil, then later used solid pads of cotton.[22]

Bearings can be lubricated by a ring oiler, a metal ring that rides loosely on the central rotating shaft of the bearing. The ring hangs down into a chamber containing lubricating oil. As the bearing rotates, viscous adhesion draws oil up the ring and onto the shaft, where the oil migrates into the bearing to lubricate it. Excess oil is flung off and collects in the pool again.[23]

A rudimentary form of lubrication is splash lubrication. Some machines contain a pool of lubricant in the bottom, with gears partially immersed in the liquid, or crank rods that can swing down into the pool as the device operates. The spinning wheels fling oil into the air around them, while the crank rods slap at the surface of the oil, splashing it randomly on the engine's interior surfaces. Some small internal combustion engines specifically contain special plastic flinger wheels which randomly scatter oil around the interior of the mechanism.[24]

For high-speed and high-power machines, a loss of lubricant can result in rapid bearing heating and damage due to friction. Also, in dirty environments, the oil can become contaminated with dust or debris, increasing friction. In these applications, a fresh supply of lubricant can be continuously supplied to the bearing and all other contact surfaces, and the excess can be collected for filtration, cooling, and possibly reuse. Pressure oiling is commonly used in large and complex internal combustion engines in parts of the engine where directly splashed oil cannot reach, such as up into overhead valve assemblies.[25] High-speed turbochargers also typically require a pressurized oil system to cool the bearings and keep them from burning up due to the heat from the turbine.

Composite bearings are designed with a self-lubricating polytetrafluorethylene (PTFE) liner with a laminated metal backing. The PTFE liner offers consistent, controlled friction as well as durability, whilst the metal backing ensures the composite bearing is robust and capable of withstanding high loads and stresses throughout its long life. Its design also makes it lightweight-one tenth the weight of a traditional rolling element bearing.[26]

Mounting edit

There are many methods of mounting bearings, usually involving an interference fit.[27] When press fitting or shrink fitting a bearing into a bore or onto a shaft, it's important to keep the housing bore and shaft outer diameter to very close limits, which can involve one or more counterboring operations, several facing operations, and drilling, tapping, and threading operations.[28] Alternatively, an interference fit can also be achieved with the addition of a tolerance ring.

Service life edit

The service life of the bearing is affected by many factors not controlled by the bearing manufacturers. For example, bearing mounting, temperature, exposure to external environment, lubricant cleanliness, and electrical currents through bearings. High frequency PWM inverters can induce electric currents in a bearing, which can be suppressed by the use of ferrite chokes. The temperature and terrain of the micro-surface will determine the amount of friction by touching solid parts. Certain elements and fields reduce friction while increasing speeds. Strength and mobility help determine the load the bearing type can carry. Alignment factors can play a damaging role in wear and tear, yet overcome by computer aid signaling and non-rubbing bearing types, such as magnetic levitation or air field pressure.[clarification needed]

Fluid and magnetic bearings can have practically indefinite service lives. In practice, fluid bearings support high loads in hydroelectric plants that have been in nearly continuous service since about 1900 and show no signs of wear.[citation needed]

Rolling element bearing life is determined by load, temperature, maintenance, lubrication, material defects, contamination, handling, installation and other factors. These factors can all have a significant effect on bearing life. For example, the service life of bearings in one application was extended dramatically by changing how the bearings were stored before installation and use, as vibrations during storage caused lubricant failure even when the only load on the bearing was its own weight;[29] the resulting damage is often false brinelling.[30] Bearing life is statistical: several samples of a given bearing will often exhibit a bell curve of service life, with a few samples showing significantly better or worse life. Bearing life varies because microscopic structure and contamination vary greatly even where macroscopically they seem identical.

Bearings are often specified to give an "L10" (US) or "B10" (elsewhere) life, the duration by which ten percent of the bearings in that application can be expected to have failed due to classical fatigue failure (and not any other mode of failure such as lubrication starvation, wrong mounting etc.), or, alternatively, the duration at which ninety percent will still be operating. The L10/B10 life of the bearing is theoretical, and may not represent service life of the bearing. Bearings are also rated using the C0 (static loading) value. This is the basic load rating as a reference, and not an actual load value.

For plain bearings, some materials give a much longer life than others. Some of the John Harrison clocks still operate after hundreds of years because of the lignum vitae wood employed in their construction, whereas his metal clocks are seldom run due to potential wear.

Flexure bearings rely on elastic properties of a material. Flexure bearings bend a piece of material repeatedly. Some materials fail after repeated bending, even at low loads, but careful material selection and bearing design can make flexure bearing life indefinite.

Although long bearing life is often desirable, it is sometimes not necessary. Harris 2001 describes a bearing for a rocket motor oxygen pump that gave several hours life, far in excess of the several tens of minutes needed.[29]

Depending on the customized specifications (backing material and PTFE compounds), composite bearings can operate up to 30 years without maintenance.

For bearings which are used in oscillating applications, customized approaches to calculate L10/B10 are used.[31]

Many bearings require periodic maintenance to prevent premature failure, but others require little maintenance. The latter include various kinds of polymer, fluid and magnetic bearings, as well as rolling-element bearings that are described with terms including sealed bearing and sealed for life. These contain seals to keep the dirt out and the grease in. They work successfully in many applications, providing maintenance-free operation. Some applications cannot use them effectively.

Nonsealed bearings often have a grease fitting, for periodic lubrication with a grease gun, or an oil cup for periodic filling with oil. Before the 1970s, sealed bearings were not encountered on most machinery, and oiling and greasing were a more common activity than they are today. For example, automotive chassis used to require "lube jobs" nearly as often as engine oil changes, but today's car chassis are mostly sealed for life. From the late 1700s through the mid-1900s, industry relied on many workers called oilers to lubricate machinery frequently with oil cans.

Factory machines today usually have lube systems, in which a central pump serves periodic charges of oil or grease from a reservoir through lube lines to the various lube points in the machine's bearing surfaces, bearing journals, pillow blocks, and so on. The timing and number of such lube cycles is controlled by the machine's computerized control, such as PLC or CNC, as well as by manual override functions when occasionally needed. This automated process is how all modern CNC machine tools and many other factory machines are lubricated. Similar lube systems are also used on nonautomated machines, in which case there is a hand pump that a machine operator is supposed to pump once daily (for machines in constant use) or once weekly. These are called one-shot systems from their chief selling point: one pull on one handle to lube the whole machine, instead of a dozen pumps of an alemite gun or oil can in a dozen different positions around the machine.

The oiling system inside a modern automotive or truck engine is similar in concept to the lube systems mentioned above, except that oil is pumped continuously. Much of this oil flows through passages drilled or cast into the engine block and cylinder heads, escaping through ports directly onto bearings and squirting elsewhere to provide an oil bath. The oil pump simply pumps constantly, and any excess pumped oil continuously escapes through a relief valve back into the sump.

Many bearings in high-cycle industrial operations need periodic lubrication and cleaning, and many require occasional adjustment, such as pre-load adjustment, to minimize the effects of wear.

Bearing life is often much better when the bearing is kept clean and well-lubricated. However, many applications make good maintenance difficult. One example is bearings in the conveyor of a rock crusher are exposed continually to hard abrasive particles. Cleaning is of little use because cleaning is expensive, yet the bearing is contaminated again as soon as the conveyor resumes operation. Thus, a good maintenance program might lubricate the bearings frequently but not include any disassembly for cleaning. The frequent lubrication, by its nature, provides a limited kind of cleaning action by displacing older (grit-filled) oil or grease with a fresh charge, which itself collects grit before being displaced by the next cycle. Another example are bearings in wind turbines, which makes maintenance difficult since the nacelle is placed high up in the air in strong wind areas. In addition, the turbine does not always run and is subjected to different operating behavior in different weather conditions, which makes proper lubrication a challenge.[32]

See also edit

     Manufacturers:

References edit

  1. ^ For examples of roller bearer claims, see:
    • "Inventing the wheel". The Washington Post. 10 May 1995.
    • Cassidy, Cody (6 May 2020). "Who Invented the Wheel? And How Did They Do It?". Wired.
  2. ^ Peacock, D. P. S. "Mons Porphyrites". In Kathryn A. Bard; Steven Blake Shubert (eds.). Encyclopedia of the Archaeology of Ancient Egypt. pp. 640–643.
  3. ^ a b c Bunch, Bryan H.; Hellemans, Alexander (2004). The History of Science and Technology: A Browser's Guide to the Great Discoveries, Inventions, and the People who Made Them, from the Dawn of Time to Today. ISBN 978-0-618-22123-3.
  4. ^ McCoy, Terrence (26 October 2021). . Washington Post. Archived from the original on 25 July 2023. ... Egyptians used wooden sleds to haul the stone, but until now it hasn't been entirely understood how they overcame the problem of friction. [... They] placed the heavy objects on a sledge that workers pulled over the sand. [...] 'Research ... revealed that the Egyptians probably made the desert sand in front of the sledge wet.' [...] Adding more evidence to the conclusion that Egyptians used water is a wall painting in the tomb of Djehutihotep. A splash of orange and gray, it appears to show a person standing at the front of a massive sledge, pouring water onto the sand just in front of the progressing sled.
  5. ^ Martin, Karl. "Obelisks: Quarrying, transporting and erecting". In Kathryn A. Bard; Steven Blake Shubert (eds.). Encyclopedia of the Archaeology of Ancient Egypt. pp. 709–711.
  6. ^ Guran, Ardéshir; Rand, Richard H. (1997), Nonlinear dynamics, World Scientific, p. 178, ISBN 978-981-02-2982-5
  7. ^
    • Carlson, Deborah (May–June 2002). "Caligula's Floating Palaces: Archaeologists and shipwrights resurrect one of the emperor's sumptuous pleasure boats". Archaeology. Vol. 55, no. 3. pp. 26–31. PDF file direct download   via UTexas.edu.
    • Carlson, Deborah N. (29 March 2017). "The ships of Lake Nemi". Oxford Research Encyclopedia of Classics (Online ed.). doi:10.1093/acrefore/9780199381135.013.8156.
    • Purtell, John (1999). [Updated March 2001]. Section 10: "Two Wonderful Examples of Ancient Naval Architecture". Project Diana 1 July 2010 at the Wayback Machine
  8. ^ "Bearing Timeline". American Bearing Manufacturers Association. from the original on 28 December 2014. Retrieved 28 February 2023.
  9. ^ Rubio, H.; Bustos, A.; Castejon, C.; Garcia-Prada, J. C. (2024). Evolution of Rolling Bearing Technology. IFToMM World Congress on Mechanism and Machine Science. Advances in Mechanism and Machine Science. Vol. 149. pp. 991–1002. doi:10.1007/978-3-031-45709-8_97.
  10. ^ a b Corfield, Justin (2014). "Vaughan, Philip (fl. 1794)". In Kenneth E. Hendrickson III (ed.). The Encyclopedia of the Industrial Revolution in World History. Vol. 3. Lanham (Maryland, US): Rowman & Littlefield. p. 1008. ISBN 978-0-8108-8888-3. Vaughan is still regarded as the inventor of them, although ... some Roman Nemi ships dating from about 40 CE incorporated them into their design, and Leonardo da Vinci ... is credited with first coming up with the principle behind ball bearings, although he did not use them for his inventions. Another Italian, Galileo, described the use of a caged ball.
  11. ^ Betts, Jonathan (1 January 1993). "John Harrison: Inventor of the precision timekeeper". Endeavour. 17 (4): 160–167. doi:10.1016/0160-9327(93)90056-9. ISSN 0160-9327.
  12. ^ Taylor, J. C.; Wolfendale, A. W. (22 January 2007). "John Harrison: Clockmaker and Copley Medalist. A public memorial at last". Notes and Records of the Royal Society. 61 (1): 53–62. doi:10.1098/rsnr.2006.0164.
  13. ^ . IntechBearing.com. Archived from the original on 11 May 2013.
  14. ^ "Bicycle History, Chronology of the Growth of Bicycling and the Development of Bicycle Technology by David Mozer". Ibike.org. Retrieved 30 September 2013.
  15. ^ Stribeck, R. (1901). "Kugellager für beliebige Belastungen". Zeitschrift des Vereines Deutscher Ingenieure. 3 (45): 73–79.
  16. ^ Stribeck, R. (1 July 1901). "Kugellager (ball bearings)". Glasers Annalen für Gewerbe und Bauwesen. 577: 2–9.
  17. ^ Martens, A. (1888). . Mitteilungen aus den Königlichen technischen Versuchsanstalten zu Berlin, Ergänzungsheft III. Berlin: Verlag von Julius Springer. pp. 1–57. Archived from the original on 25 February 2012.
  18. ^ Gottsill, Gina; Bishop-Wisecarver Company (2007). "Did You Know: Bud Wisecarver" (PDF). Machine Design. p. 1. ISSN 0024-9114. (Trade magazine)
  19. ^ "Prime mover in custom bearings". Design News. Informa Markets. 10 July 1995. ISSN 0011-9407. from the original on 18 June 2021. (Trade magazine)
  20. ^ "Bearing Materials - Tuli experience". www.tuli-shop.com. Retrieved 3 January 2024.
  21. ^ . Craftech Industries. Archived from the original on 11 June 2017.
  22. ^ White, John H. (1985) [1978]. The American Railroad Passenger Car. Vol. 2. Baltimore, Maryland: Johns Hopkins University Press. p. 518. ISBN 978-0-8018-2747-1.
  23. ^ Gebhardt, George Frederick (1917). Steam Power Plant Engineering. J. Wiley. p. 791.
  24. ^ Hobbs, George William; Elliott, Ben George; Consoliver, Earl Lester (1919). The gasoline automobile. McGraw-Hill. pp. 111–114.
  25. ^ Dumas, Paul (14 September 1922). "Pressure Lubricating Characteristics". Motor Age. Class Journal Co. 42.
  26. ^ Gobain, Saint (1 June 2012). "Saint-Gobain and Norco Get Celebrity Thumbs-Up". Retrieved 9 June 2016.
  27. ^ "Antifriction Bearings – an overview | ScienceDirect Topics". sciencedirect.com.
  28. ^ Budynas, Richard; Nisbett, J. Keith (27 January 2014). Shigley's Mechanical Engineering Design. McGraw Hill. p. 597. ISBN 978-0-07-339820-4.
  29. ^ a b Harris, Tedric A. (2001). Rolling bearing analysis. Wiley. ISBN 978-0-471-35457-4.
  30. ^ Schwack, Fabian; Byckov, Artjom; Bader, Norbert; Poll, Gerhard (21–25 May 2017). Time-dependent analyses of wear in oscillating bearing applications (PDF). STLE/ASME International Joint Tribology Conference. Atlanta. S2CID 201816405.
  31. ^ Schwack, F.; Stammler, M.; Poll, G.; Reuter, A. (2016). "Comparison of Life Calculations for Oscillating Bearings Considering Individual Pitch Control in Wind Turbines". Journal of Physics: Conference Series. 753 (11): 112013. Bibcode:2016JPhCS.753k2013S. doi:10.1088/1742-6596/753/11/112013.
  32. ^ Schwack, Fabian; Bader, Norbert; Leckner, Johan; Demaille, Claire; Poll, Gerhard (2020). "A study of grease lubricants under wind turbine pitch bearing conditions". Wear. 454–455: 203335. doi:10.1016/j.wear.2020.203335. ISSN 0043-1648.

Further reading edit

  • Dowson, D.; Hamrock, B. J. (February 1981). "History of ball bearings". NASA Technical Memorandum (81689).
  • , University of Cambridge
  • Types of bearings, Cambridge University
  • "How bearings work" How Stuff Works

External links edit

  • ISO Dimensional system and bearing numbers
  • Kinematic Models for Design Digital Library (KMODDL) – Movies and photos of hundreds of working mechanical-systems models at Cornell University

bearing, mechanical, this, article, lead, section, short, adequately, summarize, points, please, consider, expanding, lead, provide, accessible, overview, important, aspects, article, june, 2023, bearing, machine, element, that, constrains, relative, motion, o. This article s lead section may be too short to adequately summarize the key points Please consider expanding the lead to provide an accessible overview of all important aspects of the article June 2023 A bearing is a machine element that constrains relative motion to only the desired motion and reduces friction between moving parts The design of the bearing may for example provide for free linear movement of the moving part or for free rotation around a fixed axis or it may prevent a motion by controlling the vectors of normal forces that bear on the moving parts Most bearings facilitate the desired motion by minimizing friction Bearings are classified broadly according to the type of operation the motions allowed or the directions of the loads forces applied to the parts A ball bearingThe term bearing is derived from the verb to bear a bearing being a machine element that allows one part to bear i e to support another The simplest bearings are bearing surfaces cut or formed into a part with varying degrees of control over the form size roughness and location of the surface Other bearings are separate devices installed into a machine or machine part The most sophisticated bearings for the most demanding applications are very precise components their manufacture requires some of the highest standards of current technology Contents 1 Types of bearings 2 History 3 Design 3 1 Motions 3 2 Materials 4 Types 5 Characteristics 5 1 Friction 5 2 Loads 5 3 Speeds 5 4 Play 5 5 Stiffness 6 Lubrication 7 Mounting 8 Service life 9 See also 10 References 11 Further reading 12 External linksTypes of bearings editRotary bearings hold rotating components such as shafts or axles within mechanical systems and transfer axial and radial loads from the source of the load to the structure supporting it The simplest form of bearing the plain bearing consists of a shaft rotating in a hole Lubrication is used to reduce friction Lubricants come in different forms including liquids solids and gases The choice of lubricant depends on the specific application and factors such as temperature load and speed In the ball bearing and roller bearing to reduce sliding friction rolling elements such as rollers or balls with a circular cross section are located between the races or journals of the bearing assembly A wide variety of bearing designs exists to allow the demands of the application to be correctly met for maximum efficiency reliability durability and performance History edit nbsp Tapered roller bearing nbsp Drawing of Leonardo da Vinci 1452 1519 Study of a ball bearingIt is sometimes assumed that the invention of the rolling bearing in the form of wooden rollers supporting or bearing an object being moved predates the invention of a wheel rotating on a plain bearing this underlies speculation that cultures such as the Ancient Egyptians used roller bearings in the form of tree trunks under sleds There is no evidence for this sequence of technological development 1 2 3 31 The Egyptians own drawings in the tomb of Djehutihotep show the process of moving massive stone blocks on sledges as using liquid lubricated runners which would constitute plain bearings 4 3 36 5 710 There are also Egyptian drawings of plain bearings used with hand drills 6 Wheeled vehicles using plain bearings emerged between about 5000 BC and 3000 BC 3 15 30 37 A recovered example of an early rolling element bearing is a wooden ball bearing supporting a rotating table from the remains of the Roman Nemi ships in Lake Nemi Italy The wrecks were dated to 40 BC 7 8 Leonardo da Vinci incorporated drawings of ball bearings in his design for a helicopter around the year 1500 this is the first recorded use of bearings in an aerospace design However Agostino Ramelli is the first to have published roller and thrust bearings sketches 9 An issue with the ball and roller bearings is that the balls or rollers rub against each other causing additional friction This can be reduced by enclosing each individual ball or roller within a cage The captured or caged ball bearing was originally described by Galileo in the 17th century 10 The first practical caged roller bearing was invented in the mid 1740s by horologist John Harrison for his H3 marine timekeeper In this timepiece the caged bearing was only used for a very limited oscillating motion but later on Harrison applied a similar bearing design with a true rotational movement in a contemporaneous regulator clock 11 12 The first patent on ball bearings was awarded to Philip Vaughan a British inventor and ironmaster in Carmarthen in 1794 His was the first modern ball bearing design with the ball running along a groove in the axle assembly 10 13 Bearings played a pivotal role in the nascent Industrial Revolution allowing the new industrial machinery to operate efficiently For example they were used for holding wheel and axle assemblies to greatly reduce friction compared to prior non bearing designs nbsp Early Timken tapered roller bearing with notched rollersThe first patent for a radial style ball bearing was awarded to Jules Suriray a Parisian bicycle mechanic on 3 August 1869 The bearings were then fitted to the winning bicycle ridden by James Moore in the world s first bicycle road race Paris Rouen in November 1869 14 In 1883 Friedrich Fischer founder of FAG developed an approach for milling and grinding balls of equal size and exact roundness by means of a suitable production machine which set the stage for the creation of an independent bearing industry His hometown Schweinfurt later became a world leading center for ball bearing production nbsp Wingquist original patent of self aligning ball bearingThe modern self aligning design of ball bearing is attributed to Sven Wingquist of the SKF ball bearing manufacturer in 1907 when he was awarded Swedish patent No 25406 on its design Henry Timken a 19th century visionary and innovator in carriage manufacturing patented the tapered roller bearing in 1898 The following year he formed a company to produce his innovation Over a century the company grew to make bearings of all types including specialty steel bearings and an array of related products and services Erich Franke invented and patented the wire race bearing in 1934 His focus was on a bearing design with a cross section as small as possible and which could be integrated into the enclosing design After World War II he founded with Gerhard Heydrich the company Franke amp Heydrich KG today Franke GmbH to push the development and production of wire race bearings Richard Stribeck s extensive research 15 16 on ball bearing steels identified the metallurgy of the commonly used 100Cr6 AISI 52100 17 showing coefficient of friction as a function of pressure Designed in 1968 and later patented in 1972 Bishop Wisecarver s co founder Bud Wisecarver created vee groove bearing guide wheels a type of linear motion bearing consisting of both an external and internal 90 degree vee angle 18 better source needed In the early 1980s Pacific Bearing s founder Robert Schroeder invented the first bi material plain bearing that was interchangeable with linear ball bearings This bearing had a metal shell aluminum steel or stainless steel and a layer of Teflon based material connected by a thin adhesive layer 19 Today s ball and roller bearings are used in many applications which include a rotating component Examples include ultra high speed bearings in dental drills aerospace bearings in the Mars Rover gearbox and wheel bearings on automobiles flexure bearings in optical alignment systems and air bearings used in coordinate measuring machines Design editMotions edit Common motions permitted by bearings are Radial rotation e g shaft rotation Linear motion e g drawer Spherical rotation e g ball and socket joint Hinge motion e g door elbow knee Materials edit The first plain and rolling element bearings were wood closely followed by bronze Over their history bearings have been made of many materials including ceramic sapphire glass steel bronze and other metals Plastic bearings made of nylon polyoxymethylene polytetrafluoroethylene and UHMWPE among other materials are also in use today Common bearing materials 20 Bearing Material Attributes Trade offsChrome Steel SAE 52100 Case Hardening Steel SAE 4118 Resistant to abrasive and adhesive wear due to hardness High compression strength for good load carrying ability Good fatigue life Prone to corrosion Small temperature rangeStainless Steel AISI 440C High corrosion resistance High temperature operation Lower load carrying capacity compared to SAE 52100 Shorter fatigue life compated to SAE 52100 Higher costHigh Alloy Steel AISI M 50 High Alloy Steel M50NiL High fatigue life High speed operation High temperature operation High costStainless Steel DD400 High corrosion resistance Improved fatigue life over 440C Lower wear due to better surface finish Lower vibration and noise Low load capacity High costCeramics Silicon Nitride Zirconia Silicon Carbine High corrosion resistance Lightweight allows for high speeds High heat resistance High electrical resistance Good wear resistance Low friction High temperature operation Low load capacity High Cost Sensitive to thermal shockWhite Metals or Babbitt Metal tin based alloys with small amounts of copper antimony lead and similar Low friction when paired with steel High embeddability High conformability Good seizure resistance Small temperature range Low melting point which limits speed and heatCopper Lead Alloys Higher load capacity than white metal Higher fatigue resistance than white metal High corrosion resistance High seizure resistanceBronze Low friction Low load capacityAluminum Alloys High thermal conductivity High compressive strengthSilver High thermal conductivity High fatigue resistance High costPlastics nylon acetal PTFE phenolic polyamide high density polyethylene polycarbonate Low cost High conformability Good vibration absorption High embeddability Lightweight Good corrosion resistance Good wear resistance Low thermal conductivity Small temperature range Light loads Low speeds High thermal expansion Low yield point which leads to creep High adhesion to nonferrous metal shaftsCarbon Graphite Good corrosion resistance Wide temperature range Poor embeddabilityWatchmakers produce jeweled watches using sapphire plain bearings to reduce friction thus allowing more precise timekeeping Even basic materials can have impressive durability Wooden bearings for instance can still be seen today in old clocks or in water mills where the water provides cooling and lubrication Types edit nbsp Animation of ball bearing Ideal figure without a cage The inner ring rotates and the outer ring is stationary By far the most common bearing is the plain bearing a bearing that uses surfaces in rubbing contact often with a lubricant such as oil or graphite A plain bearing may or may not be a discrete device It may be nothing more than the bearing surface of a hole with a shaft passing through it or of a planar surface that bears another in these cases not a discrete device or it may be a layer of bearing metal either fused to the substrate semi discrete or in the form of a separable sleeve discrete With suitable lubrication plain bearings often give acceptable accuracy life and friction at minimal cost Therefore they are very widely used However there are many applications where a more suitable bearing can improve efficiency accuracy service intervals reliability speed of operation size weight and costs of purchasing and operating machinery Thus many types of bearings have varying shapes materials lubrication principle of operation and so on There are at least 6 common types of bearing 21 each of which operates on a different principle Plain bearing consisting of a shaft rotating in a hole There are several specific styles bushing journal bearing sleeve bearing rifle bearing composite bearing Rolling element bearings whose performance does not depend on avoiding or reducing friction between two surfaces but employ a different principle to achieve low external friction the rolling motion of an intermediate element in between the surfaces which bear the axial or radial load Classified as either Ball bearing in which the rolling elements are spherical balls Roller bearing in which the rolling elements are cylindrical rollers linearly tapered conical rollers or rollers with a curved taper so called spherical rollers Jewel bearing a plain bearing in which one of the bearing surfaces is made of an ultrahard glassy jewel material such as sapphire to reduce friction and wear Fluid bearing a noncontact bearing in which the load is supported by a gas or liquid i e air bearing Magnetic bearing in which the load is supported by a magnetic field Flexure bearing in which the motion is supported by a load element which bends The following table summarizes the notable characteristics of each of these bearing types Type Description Friction Stiffness Speed Life NotesPlain bearing Rubbing surfaces usually with lubricant some bearings use pumped lubrication and behave similarly to fluid bearings Depends on materials and construction PTFE has a coefficient of friction 0 05 0 35 depending upon fillers added Good provided wear is low but some slack is normally present Low to very high Low to very high depends upon application and lubrication Widely used relatively high friction suffers from stiction in some applications Depending upon the application the lifetime can be higher or lower than rolling element bearings Rolling element bearing Ball or rollers contact both rotating and stationary surfaces which rotate rather than rub Rolling coefficient of friction with steel can be 0 005 adding resistance due to seals packed grease preload and misalignment can increase friction to as much as 0 125 Good but some slack is usually present Moderate to high often requires cooling Moderate to high depends on lubrication often requires maintenance Used for higher moment loads than plain bearings with lower frictionJewel bearing Off center bearing rolls in seating Low Low due to flexing Low Adequate requires maintenance Mainly used in low load high precision work such as clocks Jewel bearings may be very small Fluid bearing Fluid is forced between two faces and held in by edge seal Zero friction at zero speed low Very high Very high usually limited to a few hundred feet per second at by seal Virtually infinite in some applications may wear at startup shutdown in some cases Often negligible maintenance Can fail quickly due to grit or dust or other contaminants Maintenance free in continuous use Can handle very large loads with low friction Magnetic bearing Faces of bearing are kept separate by magnets electromagnets or eddy currents Zero friction at zero speed but constant power for levitation eddy currents are often induced when movement occurs but may be negligible if magnetic field is quasi static Low No practical limit Indefinite Maintenance free with electromagnets Active magnetic bearings AMB need considerable power Electrodynamic bearings EDB do not require external power Flexure bearing Material flexes to give and constrain movement Very low Low Very high Very high or low depending on materials and strain in application Usually maintenance free Limited range of movement no backlash extremely smooth motionComposite bearing Plain bearing shape with PTFE liner on the interface between bearing and shaft with a laminated metal backing PTFE acts as a lubricant PTFE and use of filters to dial in friction as necessary for friction control Good depending on laminated metal backing Low to very high Very high PTFE and fillers ensure wear and corrosion resistance Widely used controls friction reduces stick slip PTFE reduces static frictionCharacteristics editThis section does not cite any sources Please help improve this section by adding citations to reliable sources Unsourced material may be challenged and removed January 2024 Learn how and when to remove this template message Friction edit Reducing friction in bearings is often important for efficiency to reduce wear and to facilitate extended use at high speeds and to avoid overheating and premature failure of the bearing Essentially a bearing can reduce friction by virtue of its shape by its material or by introducing and containing a fluid between surfaces or by separating the surfaces with an electromagnetic field Shape gains advantage usually by using spheres or rollers or by forming flexure bearings Material exploits the nature of the bearing material used An example would be using plastics that have low surface friction Fluid exploits the low viscosity of a layer of fluid such as a lubricant or as a pressurized medium to keep the two solid parts from touching or by reducing the normal force between them Fields exploits electromagnetic fields such as magnetic fields to keep solid parts from touching Air pressure exploits air pressure to keep solid parts from touching Combinations of these can even be employed within the same bearing An example is where the cage is made of plastic and it separates the rollers balls which reduce friction by their shape and finish Loads edit Bearing design varies depending on the size and directions of the forces required to support Forces can be predominately radial axial thrust bearings or bending moments perpendicular to the main axis Speeds edit Different bearing types have different operating speed limits Speed is typically specified as maximum relative surface speeds often specified ft s or m s Rotational bearings typically describe performance in terms of the product DN where D is the mean diameter often in mm of the bearing and N is the rotation rate in revolutions per minute Generally there is considerable speed range overlap between bearing types Plain bearings typically handle only lower speeds rolling element bearings are faster followed by fluid bearings and finally magnetic bearings which are limited ultimately by centripetal force overcoming material strength Play edit Some applications apply bearing loads from varying directions and accept only limited play or slop as the applied load changes One source of motion is gaps or play in the bearing For example a 10 mm shaft in a 12 mm hole has 2 mm play Allowable play varies greatly depending on the use As an example a wheelbarrow wheel supports radial and axial loads Axial loads may be hundreds of newtons force left or right and it is typically acceptable for the wheel to wobble by as much as 10 mm under the varying load In contrast a lathe may position a cutting tool to 0 002 mm using a ball lead screw held by rotating bearings The bearings support axial loads of thousands of newtons in either direction and must hold the ball lead screw to 0 002 mm across that range of loads Stiffness edit Stiffness is the amount that the gap varies when the load on the bearing changes distinct from the friction of the bearing A second source of motion is elasticity in the bearing itself For example the balls in a ball bearing are like stiff rubber and under load deform from a round to a slightly flattened shape The race is also elastic and develops a slight dent where the ball presses on it The stiffness of a bearing is how the distance between the parts separated by the bearing varies with the applied load With rolling element bearings this is due to the strain of the ball and race With fluid bearings it is due to how the pressure of the fluid varies with the gap when correctly loaded fluid bearings are typically stiffer than rolling element bearings Lubrication editSome bearings use a thick grease for lubrication which is pushed into the gaps between the bearing surfaces also known as packing The grease is held in place by a plastic leather or rubber gasket also called a gland that covers the inside and outside edges of the bearing race to keep the grease from escaping Bearings may also be packed with other materials Historically the wheels on railroad cars used sleeve bearings packed with waste or loose scraps of cotton or wool fiber soaked in oil then later used solid pads of cotton 22 Bearings can be lubricated by a ring oiler a metal ring that rides loosely on the central rotating shaft of the bearing The ring hangs down into a chamber containing lubricating oil As the bearing rotates viscous adhesion draws oil up the ring and onto the shaft where the oil migrates into the bearing to lubricate it Excess oil is flung off and collects in the pool again 23 A rudimentary form of lubrication is splash lubrication Some machines contain a pool of lubricant in the bottom with gears partially immersed in the liquid or crank rods that can swing down into the pool as the device operates The spinning wheels fling oil into the air around them while the crank rods slap at the surface of the oil splashing it randomly on the engine s interior surfaces Some small internal combustion engines specifically contain special plastic flinger wheels which randomly scatter oil around the interior of the mechanism 24 For high speed and high power machines a loss of lubricant can result in rapid bearing heating and damage due to friction Also in dirty environments the oil can become contaminated with dust or debris increasing friction In these applications a fresh supply of lubricant can be continuously supplied to the bearing and all other contact surfaces and the excess can be collected for filtration cooling and possibly reuse Pressure oiling is commonly used in large and complex internal combustion engines in parts of the engine where directly splashed oil cannot reach such as up into overhead valve assemblies 25 High speed turbochargers also typically require a pressurized oil system to cool the bearings and keep them from burning up due to the heat from the turbine Composite bearings are designed with a self lubricating polytetrafluorethylene PTFE liner with a laminated metal backing The PTFE liner offers consistent controlled friction as well as durability whilst the metal backing ensures the composite bearing is robust and capable of withstanding high loads and stresses throughout its long life Its design also makes it lightweight one tenth the weight of a traditional rolling element bearing 26 Mounting editThere are many methods of mounting bearings usually involving an interference fit 27 When press fitting or shrink fitting a bearing into a bore or onto a shaft it s important to keep the housing bore and shaft outer diameter to very close limits which can involve one or more counterboring operations several facing operations and drilling tapping and threading operations 28 Alternatively an interference fit can also be achieved with the addition of a tolerance ring Service life editThis section may contain an excessive amount of intricate detail that may interest only a particular audience Please help by spinning off or relocating any relevant information and removing excessive detail that may be against Wikipedia s inclusion policy June 2023 Learn how and when to remove this template message The service life of the bearing is affected by many factors not controlled by the bearing manufacturers For example bearing mounting temperature exposure to external environment lubricant cleanliness and electrical currents through bearings High frequency PWM inverters can induce electric currents in a bearing which can be suppressed by the use of ferrite chokes The temperature and terrain of the micro surface will determine the amount of friction by touching solid parts Certain elements and fields reduce friction while increasing speeds Strength and mobility help determine the load the bearing type can carry Alignment factors can play a damaging role in wear and tear yet overcome by computer aid signaling and non rubbing bearing types such as magnetic levitation or air field pressure clarification needed Fluid and magnetic bearings can have practically indefinite service lives In practice fluid bearings support high loads in hydroelectric plants that have been in nearly continuous service since about 1900 and show no signs of wear citation needed Rolling element bearing life is determined by load temperature maintenance lubrication material defects contamination handling installation and other factors These factors can all have a significant effect on bearing life For example the service life of bearings in one application was extended dramatically by changing how the bearings were stored before installation and use as vibrations during storage caused lubricant failure even when the only load on the bearing was its own weight 29 the resulting damage is often false brinelling 30 Bearing life is statistical several samples of a given bearing will often exhibit a bell curve of service life with a few samples showing significantly better or worse life Bearing life varies because microscopic structure and contamination vary greatly even where macroscopically they seem identical Bearings are often specified to give an L10 US or B10 elsewhere life the duration by which ten percent of the bearings in that application can be expected to have failed due to classical fatigue failure and not any other mode of failure such as lubrication starvation wrong mounting etc or alternatively the duration at which ninety percent will still be operating The L10 B10 life of the bearing is theoretical and may not represent service life of the bearing Bearings are also rated using the C0 static loading value This is the basic load rating as a reference and not an actual load value For plain bearings some materials give a much longer life than others Some of the John Harrison clocks still operate after hundreds of years because of the lignum vitae wood employed in their construction whereas his metal clocks are seldom run due to potential wear Flexure bearings rely on elastic properties of a material Flexure bearings bend a piece of material repeatedly Some materials fail after repeated bending even at low loads but careful material selection and bearing design can make flexure bearing life indefinite Although long bearing life is often desirable it is sometimes not necessary Harris 2001 describes a bearing for a rocket motor oxygen pump that gave several hours life far in excess of the several tens of minutes needed 29 Depending on the customized specifications backing material and PTFE compounds composite bearings can operate up to 30 years without maintenance For bearings which are used in oscillating applications customized approaches to calculate L10 B10 are used 31 Many bearings require periodic maintenance to prevent premature failure but others require little maintenance The latter include various kinds of polymer fluid and magnetic bearings as well as rolling element bearings that are described with terms including sealed bearing and sealed for life These contain seals to keep the dirt out and the grease in They work successfully in many applications providing maintenance free operation Some applications cannot use them effectively Nonsealed bearings often have a grease fitting for periodic lubrication with a grease gun or an oil cup for periodic filling with oil Before the 1970s sealed bearings were not encountered on most machinery and oiling and greasing were a more common activity than they are today For example automotive chassis used to require lube jobs nearly as often as engine oil changes but today s car chassis are mostly sealed for life From the late 1700s through the mid 1900s industry relied on many workers called oilers to lubricate machinery frequently with oil cans Factory machines today usually have lube systems in which a central pump serves periodic charges of oil or grease from a reservoir through lube lines to the various lube points in the machine s bearing surfaces bearing journals pillow blocks and so on The timing and number of such lube cycles is controlled by the machine s computerized control such as PLC or CNC as well as by manual override functions when occasionally needed This automated process is how all modern CNC machine tools and many other factory machines are lubricated Similar lube systems are also used on nonautomated machines in which case there is a hand pump that a machine operator is supposed to pump once daily for machines in constant use or once weekly These are called one shot systems from their chief selling point one pull on one handle to lube the whole machine instead of a dozen pumps of an alemite gun or oil can in a dozen different positions around the machine The oiling system inside a modern automotive or truck engine is similar in concept to the lube systems mentioned above except that oil is pumped continuously Much of this oil flows through passages drilled or cast into the engine block and cylinder heads escaping through ports directly onto bearings and squirting elsewhere to provide an oil bath The oil pump simply pumps constantly and any excess pumped oil continuously escapes through a relief valve back into the sump Many bearings in high cycle industrial operations need periodic lubrication and cleaning and many require occasional adjustment such as pre load adjustment to minimize the effects of wear Bearing life is often much better when the bearing is kept clean and well lubricated However many applications make good maintenance difficult One example is bearings in the conveyor of a rock crusher are exposed continually to hard abrasive particles Cleaning is of little use because cleaning is expensive yet the bearing is contaminated again as soon as the conveyor resumes operation Thus a good maintenance program might lubricate the bearings frequently but not include any disassembly for cleaning The frequent lubrication by its nature provides a limited kind of cleaning action by displacing older grit filled oil or grease with a fresh charge which itself collects grit before being displaced by the next cycle Another example are bearings in wind turbines which makes maintenance difficult since the nacelle is placed high up in the air in strong wind areas In addition the turbine does not always run and is subjected to different operating behavior in different weather conditions which makes proper lubrication a challenge 32 See also editNeedle roller bearing Type of roller bearing which uses long thin cylinders as rollers Rolamite Low friction bearing technology Slewing bearing Rotational support element for directional alignment Manufacturers Timken SKF Schaeffler Group NSK NTN Koyo Seiko MinebeaMitsumiReferences edit For examples of roller bearer claims see Inventing the wheel The Washington Post 10 May 1995 Cassidy Cody 6 May 2020 Who Invented the Wheel And How Did They Do It Wired Peacock D P S Mons Porphyrites In Kathryn A Bard Steven Blake Shubert eds Encyclopedia of the Archaeology of Ancient Egypt pp 640 643 a b c Bunch Bryan H Hellemans Alexander 2004 The History of Science and Technology A Browser s Guide to the Great Discoveries Inventions and the People who Made Them from the Dawn of Time to Today ISBN 978 0 618 22123 3 McCoy Terrence 26 October 2021 The surprisingly simple way Egyptians moved massive pyramid stones without modern technology Washington Post Archived from the original on 25 July 2023 Egyptians used wooden sleds to haul the stone but until now it hasn t been entirely understood how they overcame the problem of friction They placed the heavy objects on a sledge that workers pulled over the sand Research revealed that the Egyptians probably made the desert sand in front of the sledge wet Adding more evidence to the conclusion that Egyptians used water is a wall painting in the tomb of Djehutihotep A splash of orange and gray it appears to show a person standing at the front of a massive sledge pouring water onto the sand just in front of the progressing sled Martin Karl Obelisks Quarrying transporting and erecting In Kathryn A Bard Steven Blake Shubert eds Encyclopedia of the Archaeology of Ancient Egypt pp 709 711 Guran Ardeshir Rand Richard H 1997 Nonlinear dynamics World Scientific p 178 ISBN 978 981 02 2982 5 Carlson Deborah May June 2002 Caligula s Floating Palaces Archaeologists and shipwrights resurrect one of the emperor s sumptuous pleasure boats Archaeology Vol 55 no 3 pp 26 31 PDF file direct download nbsp via UTexas edu Carlson Deborah N 29 March 2017 The ships of Lake Nemi Oxford Research Encyclopedia of Classics Online ed doi 10 1093 acrefore 9780199381135 013 8156 Purtell John 1999 Updated March 2001 Section 10 Two Wonderful Examples of Ancient Naval Architecture Project Diana Archived 1 July 2010 at the Wayback Machine Bearing Timeline American Bearing Manufacturers Association Archived from the original on 28 December 2014 Retrieved 28 February 2023 Rubio H Bustos A Castejon C Garcia Prada J C 2024 Evolution of Rolling Bearing Technology IFToMM World Congress on Mechanism and Machine Science Advances in Mechanism and Machine Science Vol 149 pp 991 1002 doi 10 1007 978 3 031 45709 8 97 a b Corfield Justin 2014 Vaughan Philip fl 1794 In Kenneth E Hendrickson III ed The Encyclopedia of the Industrial Revolution in World History Vol 3 Lanham Maryland US Rowman amp Littlefield p 1008 ISBN 978 0 8108 8888 3 Vaughan is still regarded as the inventor of them although some Roman Nemi ships dating from about 40 CE incorporated them into their design and Leonardo da Vinci is credited with first coming up with the principle behind ball bearings although he did not use them for his inventions Another Italian Galileo described the use of a caged ball Betts Jonathan 1 January 1993 John Harrison Inventor of the precision timekeeper Endeavour 17 4 160 167 doi 10 1016 0160 9327 93 90056 9 ISSN 0160 9327 Taylor J C Wolfendale A W 22 January 2007 John Harrison Clockmaker and Copley Medalist A public memorial at last Notes and Records of the Royal Society 61 1 53 62 doi 10 1098 rsnr 2006 0164 Double row Angular Contact Ball Bearings IntechBearing com Archived from the original on 11 May 2013 Bicycle History Chronology of the Growth of Bicycling and the Development of Bicycle Technology by David Mozer Ibike org Retrieved 30 September 2013 Stribeck R 1901 Kugellager fur beliebige Belastungen Zeitschrift des Vereines Deutscher Ingenieure 3 45 73 79 Stribeck R 1 July 1901 Kugellager ball bearings Glasers Annalen fur Gewerbe und Bauwesen 577 2 9 Martens A 1888 Schmieroluntersuchungen Investigations on oils Mitteilungen aus den Koniglichen technischen Versuchsanstalten zu Berlin Erganzungsheft III Berlin Verlag von Julius Springer pp 1 57 Archived from the original on 25 February 2012 Gottsill Gina Bishop Wisecarver Company 2007 Did You Know Bud Wisecarver PDF Machine Design p 1 ISSN 0024 9114 Trade magazine Prime mover in custom bearings Design News Informa Markets 10 July 1995 ISSN 0011 9407 Archived from the original on 18 June 2021 Trade magazine Bearing Materials Tuli experience www tuli shop com Retrieved 3 January 2024 6 Most Popular Types of Mechanical Bearings Craftech Industries Archived from the original on 11 June 2017 White John H 1985 1978 The American Railroad Passenger Car Vol 2 Baltimore Maryland Johns Hopkins University Press p 518 ISBN 978 0 8018 2747 1 Gebhardt George Frederick 1917 Steam Power Plant Engineering J Wiley p 791 Hobbs George William Elliott Ben George Consoliver Earl Lester 1919 The gasoline automobile McGraw Hill pp 111 114 Dumas Paul 14 September 1922 Pressure Lubricating Characteristics Motor Age Class Journal Co 42 Gobain Saint 1 June 2012 Saint Gobain and Norco Get Celebrity Thumbs Up Retrieved 9 June 2016 Antifriction Bearings an overview ScienceDirect Topics sciencedirect com Budynas Richard Nisbett J Keith 27 January 2014 Shigley s Mechanical Engineering Design McGraw Hill p 597 ISBN 978 0 07 339820 4 a b Harris Tedric A 2001 Rolling bearing analysis Wiley ISBN 978 0 471 35457 4 Schwack Fabian Byckov Artjom Bader Norbert Poll Gerhard 21 25 May 2017 Time dependent analyses of wear in oscillating bearing applications PDF STLE ASME International Joint Tribology Conference Atlanta S2CID 201816405 Schwack F Stammler M Poll G Reuter A 2016 Comparison of Life Calculations for Oscillating Bearings Considering Individual Pitch Control in Wind Turbines Journal of Physics Conference Series 753 11 112013 Bibcode 2016JPhCS 753k2013S doi 10 1088 1742 6596 753 11 112013 Schwack Fabian Bader Norbert Leckner Johan Demaille Claire Poll Gerhard 2020 A study of grease lubricants under wind turbine pitch bearing conditions Wear 454 455 203335 doi 10 1016 j wear 2020 203335 ISSN 0043 1648 Further reading editDowson D Hamrock B J February 1981 History of ball bearings NASA Technical Memorandum 81689 Comprehensive review on bearings University of Cambridge Types of bearings Cambridge University How bearings work How Stuff WorksExternal links edit nbsp Wikimedia Commons has media related to Bearings ISO Dimensional system and bearing numbers Kinematic Models for Design Digital Library KMODDL Movies and photos of hundreds of working mechanical systems models at Cornell University A glossary of bearing terms Retrieved from https en wikipedia org w index php title Bearing mechanical amp oldid 1204216152, wikipedia, wiki, book, books, library,

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